ナミテイ Product Lineup

Namitei specializes in the production of shaped coil wire using coil wire materials, and has produced a large number of shaped wires for automotive parts as well as for plants and civil engineering. Recently, in the automotive industry, "weight reduction" has become an important improvement theme as the industry moves towards electrification due to environmental issues. In this context, our company is working on the development of hollow shaped wires using pipe coil materials. Although the material costs increase by switching to pipe coil materials, the weight reduction offsets this increase, resulting in cases where we have successfully achieved weight reduction at nearly the same price depending on the specifications. Additionally, beyond weight reduction, products have also been commercialized using shaped core materials for lance (cutting rods).

"Shape forging" offers cost advantages by approximating the final shape of parts at the material stage, allowing for the omission and simplification of cutting and forging processes, as well as improving yield. Additionally, compared to other methods, it enhances strength by utilizing toughness and improves quality in terms of precision and surface characteristics. While there are constraints on the freedom of shape due to processing characteristics, we will propose specifications according to the application and function. [Advantages of Shape Forging] ■ Omission and labor-saving of the pressing process ■ Improved yield ■ Increased strength *For more details, please refer to the PDF materials or feel free to contact us.

Our unique shear technology allows for the continuous and high-precision cutting of irregular coils. The proprietary method "Fine Cut" offers excellent flatness of the cut surface, with minimal occurrence of burrs and deformation, enabling some cases to be used directly as components. 【Capabilities of Fine Cut】 ◆ Process Simplification Due to the excellent flatness of the cut surface, it is possible to omit or reduce subsequent processing (such as barreling and machining). ◆ Continuous Production High mass production capability is achieved by continuously cutting from coils. ◆ Dimensional Accuracy - Minimal deformation leads to high length accuracy. - High length accuracy ensures stable weight per piece. *Examples of use: Slag, weights, etc. ◆ Method Switching Enables the switching of sintered parts, pressed parts, and former parts to Fine Cut. *Sintered alternative parts, pressed alternative parts. ◆ Environmental Consideration By achieving simplification and labor-saving through process omission, continuous production, and method switching, we can engage in environmentally friendly manufacturing.

This is a unique solution that uses cold forging technology with irregularly shaped materials to create complex shapes with high precision. It is compatible with both iron-based and copper-based materials, enabling a transition from pressing and cutting methods. There are achievements in a wide range of industries, from automotive parts to construction and building materials. 【Capabilities of Irregularly Shaped Forged Parts】 - Achieves near-net shape, reducing machining and labor costs (cutting-free parts) - Realizes shapes that are difficult to produce with pressing (press alternative parts) - High strength and durability through plastic processing * Parts with greater strength than those produced by sintering can be manufactured (sintering alternative parts) - Simultaneously achieves cost reduction and quality stabilization through method changes.

By using "near-net shape" irregular coils that are pre-processed into shapes close to the final product, rather than using general materials like circles, squares, or hexagons, production can be carried out continuously. This enables a reduction in processing steps and allows for labor-saving and efficiency improvements, leading to a more efficient and smarter way of working.