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Over 10,000 licenses implemented in 31 countries worldwide! Software based on management engineering helps improve issues in manufacturing sites♪ Main Features - Work Analysis... Supports the observation of the current state of the work site by visualizing operating rates and variances. - Comparative Playback... By comparing analysis results, it visualizes "where and how much" differences occur among workers, supporting education and technology transfer. - Stacking Table... A work simulation function that utilizes analysis results. By reviewing tasks for each process, it supports the distribution of work load and optimization of production lines. - Manual Output... Outputs procedure manuals and video manuals from analysis results. It reduces creation time, shortens training periods, and supports the development of organizations that can easily adapt to changes on-site. If the following phrases resonate with you, please contact us first! 'Productivity Improvement' 'Technology Transfer' 'Business Improvement' 'Standardization' 'Visualization' 'Cost Reduction' 'Video Education' 'Workplace Environment Improvement' 'Quality Control' 'Quantification' Regarding filming methods Examples: Action cameras, eye-tracking cameras, wearable cameras, smartphones, etc.
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INABA offers suitable solutions that are not bound by any specific manufacturer. We have compiled a book that addresses the challenges of automation in the field. As you consider automation, are you facing any of the following issues? - There are processes you want to automate, but you can't find a solution. - You can't envision automation with just robots or peripheral devices alone. - You are considering multiple options, but gathering information is time-consuming and cumbersome. INABA's solution book can help you solve the challenges mentioned above! [Contents] - Solutions for various fields such as assembly, inspection, and logistics are included. - A total of 28 solutions and case studies are featured. - Detailed information and catalog materials for each solution are available for download. *The solution book is currently available for free. For more details, please check the "Catalog Download."
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By using Soft Laro Robo, the following can be achieved: - Reduction of design man-hours as no dedicated design for fingers is needed to match the workpiece. - No need for setup changes as one hand can handle multiple workpieces. - Cost reduction as there is no need for a tool changer. Three features of Soft Laro Robo!! 1. Simple Design Easy setup without additional equipment like air. Simple installation with three screws on the back. *Please prepare a separate jig for connecting to the robot hand. 2. Improved Gripping Robustness The hand can be shared among various types of workpieces, eliminating the need for a tool changer. No dedicated design for each workpiece is necessary, leading to a reduction in design man-hours. 3. High Durability Design Achieved over 1 million grips in durability tests. High holding power confirmed even after durability testing.
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■ Integration of sequence control and motion control Supports a wide range of needs with a CPU lineup of up to 256 axes ■ Integration of safety Equipped with Safety over EtherCAT, allowing for the coexistence of sequence control and safety control ■ Integration of machine control and information communication - Equipped with global standard networks in the industry, EtherNet/IPTM and EtherCAT - Equipped with the communication protocol OPC UA, standardized as IEC 62541 (available on some models) - Database connection CPU units can directly store production process data to SQL database servers at high speed - Realization of preventive maintenance systems and quality traceability systems ■ Unified development environment from motion, safety to sensing The automation software Sysmac Studio complies with the international standard IEC 61131-3 Supports motion control function blocks compliant with PLCopen Contributes to reducing programming man-hours through the provision of Sysmac Library, which encapsulates Omron's extensive know-how into function blocks.
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Productivity Improvement: Significant increase in productivity by reducing the takt time of the conveyor line. Compact: Compacting equipment and shortening takt time through reverse operation of the slider and direct work on the slider. Freedom: High flexibility in line construction by using horizontal/vertical circulation and traverse units. Lineup: A wide range of products including SCARA robots, single-axis and Cartesian robots, and cameras. One manufacturer, one-stop solutions for various automation needs.
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Easy Teaching: By using collaborative robots with simple teaching, significantly reduce the teaching time for creating multiple programs. Lineup: A wide variety of options to accommodate various automation needs, regardless of application. Reliability: Providing high-quality, highly reliable robots through years of developed reliability technology. Contributing to reliable production processes with preventive maintenance and lifetime support and service first. Peripheral Devices: Proposing a complete set of peripheral devices, including safety equipment, hands, and cameras used with robots, tailored to customer requirements.
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Energy Saving: Contributes to energy conservation by reducing power consumption. Compared to air cylinders, the higher the operating rate, the more power consumption can be reduced. Easy High Performance: No programming required; it can operate with just data input. Speed, acceleration, and deceleration adjustments are possible, allowing for detailed settings with numerical values. Lineup: A variety of electric cylinders are available, allowing for the selection of the optimal electric cylinder tailored to the application.
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Anchorless: Equipped with casters, allowing operators to move it manually. It can accommodate multiple locations with high operational efficiency and return on investment. Space-saving: Proximity detection functions for people and objects, and collaborative mode ensure safe coexistence of work with humans, making it easy to introduce into existing facilities. High-precision recognition: With industry-leading 3D vision, there is no need for pre-registration of masters, and it automatically adapts to different sizes and stacking methods. *Catalog in preparation. If you need it urgently, please contact us.
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Versatility: Capable of handling various case unloading scenarios through the combination of high-performance vision sensors and trackless automated guided vehicles with arms. Speed: With a unique retrieval hand, it allows for simultaneous retrieval of multiple cases, and with the high-speed option, it can unload up to 800 boxes per hour. Others: In addition to de-vanning, it offers comprehensive automation solutions for various logistics tasks such as palletizing, depalletizing, and picking.
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Low Bed: By introducing AGVs, it is possible to reduce the replacement and modification of cage trolleys, thereby keeping additional investments in check. Super Heavy: We offer a wide range of options capable of carrying from 150kg to 6000kg, allowing us to propose the optimal transport trolley according to customer needs.
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Environmental Resistance: Capable of outdoor operation, ideal for transportation between buildings, and can run in light rain or puddles. *Water-resistant specification corresponds to IPX3. Contactless Charging: Equipped with a high-speed contactless charging device, enabling safe and fully automatic high-speed charging. Suitable for frequent charging methods, resulting in longer battery life. Flexibility: We can propose a "hybrid control method" that combines both "magnetic induction" and "laser induction" guidance systems.
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By using a multi-layer robot storage system, the following can be achieved: - Effective utilization of dead space, expanding storage capacity - Free transportation/storage of items without being constrained by their packaging - Reduction of human errors such as picking mistakes Three features of the multi-layer robot storage system! 1. Flexibility Since the shape of the items being transported/stored is flexible, it can handle various sizes and liquids that do not fit into dedicated cases. 2. Customization Provides usage tailored to business needs, allowing for combinations with other automated transport robots and devices. 3. Space-saving By layering storage space, it achieves approximately 1.5 times the storage area compared to traditional shelving that stores items on a flat surface.
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Diversity: A lineup of optimal automated warehouses tailored to the storage formats of customers, such as pallets and standard buckets. Space-saving: Achieving space efficiency through pallet storage that does not require aisles and high-density storage utilizing upper space. Transportation: Capable of automatic transportation of work not only for storage but also before and after inbound and outbound processes. *Catalog in preparation We sincerely apologize, but if you need assistance urgently, please contact us.
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Productivity: By collaborating with customer systems/equipment and providing custom solutions tailored to the on-site environment/materials, we achieve highly productive automation. Storage Efficiency: With a compact yet high-capacity automated warehouse, not only can work be automatically stored and retrieved, but we also solve various challenges in inventory parts management, achieving efficient and effective warehouse management.
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Productivity: By collaborating with customer systems/equipment and providing custom solutions tailored to the site environment/materials, we achieve highly productive automation. Storage Efficiency: With a compact yet high-capacity automated warehouse, not only can work be automatically stored and retrieved, but we also solve various challenges in inventory parts management, realizing efficient and effective warehouse management.
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Versatility: By automatically changing the work location according to the purpose, it is possible to flexibly recover from sudden changes in production plans. Flexibility: By using highly flexible tools, it is possible to broadly accommodate various processes.
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High Efficiency: When there are obstacles for the AMR, it performs avoidance maneuvers, regenerates the route to the destination, and enables efficient transportation. Multiple Unit Control: With advanced software, it is possible to manage up to 100 mobile robots simultaneously. It continuously monitors current positions, operational status, and availability to achieve optimal dispatch operations. Flexibility: A wide range of hardware is available, from small 60kg to a maximum of 1500kg payloads. Some models are compatible with cleanroom standards, and ESD-compliant models are also available for use in various environments.
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Innovation: Achieves a compact size of 650×950mm with a load capacity of 1000kg. The turning diameter is contained within 1200mm, minimizing equipment size. Scalability: Software is openly disclosed, allowing for easier expansion by users. Multiple AMRs and AGVs can be controlled by a single controller.
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Quality Improvement: Acquiring the spectral spectrum of the entire surface, capturing color variations within the surface to enhance inspection quality. No need for multi-point measurements like colorimeters, allowing for reduced labor costs. Easy Setup: Provides programming-free offline software and image processing functions for easy configuration. Advanced settings are also possible with inline software, accommodating various applications. Compact and Lightweight: Can be installed anywhere due to its compact and lightweight size. Can replace RGB cameras or be added to manufacturing lines, allowing for space-saving installation.
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High-speed and high-precision: The function that automatically follows the bright line of DECSYS and the function that follows the end effector movement speed of KAWASAKI robots to automatically output imaging triggers enable high-speed and high-precision curved surface inspection. Quality improvement: Visualizing issues through data collection and analysis to enhance quality.
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Wide range of applications: With a rich lineup, it accommodates a wide range of applications from micron-level high-precision measurements to over 2 meters in wide range.
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All-in-one: With the standard configuration of the 3D line camera and lighting combination, measurements can be taken on the same day it is received with the original software. Scalability: In addition to the standard configuration, we can design machines tailored to your needs, ranging from partial customization to full customization and line integration.
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High Quality: Equipped with a new control technology focused on improving the trajectory accuracy of linear and arc interpolation unique to Daihen, achieving high-quality welding and allowing for various welding methods to be selected. Easy: Designed for collaborative robots, it allows for intuitive operation, enabling programming without specialized knowledge. Capture images of the welding work, select the welding range/conditions, and create programs. Options: A wide range of options is available to accommodate various work environments and support small-batch production of diverse products.
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Easy Setup: Easily configurable with high compatibility for drivers certified by robot manufacturers. Traceability: It is also possible to build a traceability environment through the combination of devices.
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Simple: A simple assist mechanism controlled by air pressure, eliminating the need for complex settings. Easy to set up due to ground installation. Custom: Customizable payload, axis configuration, and chuck mechanism according to the work and application.
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Space-saving: Installation area: 3,100×1,100mm (representative dimensions including 2 pallets), achieving automation of palletizing. Easy operation: No need for complex program creation for packaging; all operations can be performed via a touch panel.
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Hardware: With a wide range of camera options, it is possible to consider the optimal camera according to work size and material, from small to large. Stable 3D data acquisition is achievable even with traditional challenges such as stray light, reflections, and black surfaces. Software: No-code programming allows for setup without specialized knowledge. Recognition that includes AI (deep learning) processing overcomes traditional challenges. Compatibility: A library is available with 39 major robot manufacturers and approximately 1,000 types of robots. Path generation with multiple robots is possible.
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Lineup: A rich variety of industrial robots and collaborative robots that cater to the automation of various machines and processes, regardless of application. Pre-validation: We can take your workpieces for verification and testing before implementation. Reliability: We provide high-quality, highly reliable robots through reliability technology cultivated over many years. Preventive maintenance contributes to a highly reliable production process with lifetime maintenance and service-first approach. Peripheral devices: We offer a complete set of peripheral devices, including safety equipment, hands, cameras used with robots, as well as conveying equipment like conveyors and AGVs/AMRs, tailored to meet customer requirements.
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Reinstallation: Casters/adjusters can be switched using a foot pedal, significantly reducing the effort required for reinstallation. Easy teaching: By using a collaborative robot that is easy to teach, the teaching time for creating multiple programs is greatly reduced.
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Optimal proposal: Depending on the process of consideration and your requirements, it is possible to introduce the most suitable machine/line with full customization, ranging from semi-automatic to fully automatic.
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High Precision: By combining Epson's unique "Gyroplast Technology" with robot control, we achieve high-speed and high-precision servo control. Precision: By integrating force sensors with robots, we enable the automation of difficult and precise tasks that previously relied on human labor. Options: With a wide range of options such as image processing systems and parts feeders, we provide a one-stop solution for the equipment necessary for automation.
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◆Power factor can be obtained with just the clamp, and active power can be measured◆ This is achieved with SIRC's patented sensor through a unique measurement method that is completely different from CT! ◆Field work requires only the clamp◆ There is no need to operate equipment or stop power! No power supply to the sensor is required, making it stress-free! *The sensor's battery lasts about 3 years, and there is also an external power supply type available. ◆Also for detecting heater disconnections◆ This is realized by utilizing the detection of power factor anomalies! ―――――――――Product Configuration――――――――― ◆Cloud System◆ IoT Power Sensor Unit >>> Cloud Gateway >>> SIRC Cloud ◆On-Premises System◆ IoT Power Sensor Unit >>> Gateway with Data Logger >>> PLC/HMI The Bluetooth communication distance from the power sensor to the gateway is about 100m if the line of sight is clear, and there are many cases of reception at several tens of meters even in typical factories! The gateway with a data logger supports Modbus TCP communication! Therefore, it has very high compatibility with touch panels, PLCs, etc.! There are also various other communication protocols available!
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□ All-in-One A compact unit that integrates AI processing, image processing, camera, lighting, and lens. □ Easy Equipped with AI that allows for on-site learning and inference with simple settings. Easy to learn with just a few dozen good quality image data. □ Ready-to-use inspection applications included Includes applications such as AI inspection apps, general inspection apps, and work support inspection apps, allowing for immediate inspection by simply selecting and setting.
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Aren't you collecting necessary parts while looking at a paper picking list? Such picking processes often come with the following complaints: - There is variability in accuracy depending on the worker. - Picking efficiency is poor and the speed is slow. - Mistakes are unavoidable. - You want to consider digital picking, but the implementation effort is high. For those in manufacturing and logistics facing these issues, we present the system: 'Smart Picking for FA'♪ ―――What is Smart Picking for FA? When you read picking information with a barcode, it references the linked part information and master data on a control PC, outputting the extraction position and quantity to a product called an answer kit. *For more details, please refer to the system configuration diagram in the brochure. ―――What’s great about Smart Picking for FA! ★ Since it is a packaged software for picking, speedy implementation is possible! The package can also be customized to meet your desired specifications! ★ Easy wiring! There is no need to wire each one to the display (answer kit)! We also offer a wireless type!
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Visual inspection has transitioned from qualitative assessments by human eyes to quantitative assessments by inspection machines. 【Benefits of Introduction】 - Establishment of an optimized inspection environment - Product transportation is done manually, while inspection is automatically determined - Inspections can be easily performed even by those without expert skills - Improvement of manufacturing processes through the retention of inspection history - Reduction in capital investment costs ★ Easy operation for anyone from various settings to starting inspections Just press the operation button and set the inspection work! After that, KENTABLE-J automatically performs the pass/fail judgment. ★ One machine supports multiple product inspections! Typically, one inspection machine is required for each product type, which can lead to high capital investment costs. KENTABLE-J can accommodate multiple product types with just one machine, significantly reducing the introduction costs. *Up to 8 product types can be set.
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We are currently offering materials that teach the basics of implementing AI image inspection without failure. [Contents] - What is AI image inspection? - Benefits of implementation - Steps to implement AI image inspection - Recommended AI image processing products This material is useful for a wide range of people, from those specifically considering the implementation of AI for image inspection to those who have just started gathering information or are curious about what products are available. Not sure where to start... Unsure about how to select equipment and worried if this is really the right choice... Considered AI image inspection in the past but gave up because there was no one who could use it... Implemented AI image inspection, but it became a black box, only belonging to the engineers... The catalog also introduces products that solve such concerns! Of course, we can assist with selecting AI image processing software, as well as optical equipment like cameras and lighting, with the help of INABA's dedicated image inspection SEs! Additionally, we have SEs for robotic systems and IoT on-site, enabling proposals for problem-solving from multiple directions. Please make use of this for your consideration of automating visual inspections!
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INABA is engaged in the industrial equipment business, selling control devices, robots, IoT devices, and original products, as well as proposing automation solutions for production lines that combine these elements. We are pleased to offer a free explanatory document that teaches how to select robots and equipment suitable for automation purposes and what items should be considered. [Contents (excerpt)] ◆ What is automation? ◆ What automation means in the FA industry ◆ Benefits of implementation ◆ Means of automation This is a useful resource for engineers considering factory optimization and labor reduction, whether they are specifically looking into automation or are curious about the available means of automation. *Please click the download form to obtain the explanatory document "Learning Automation from the Basics." For details on specifications or any concerns, feel free to consult us through the inquiry form.
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IoT Data Share is a data integration software that connects with various FA devices without programming, providing specialized functions for data collection, processing, storage, notification, and publication. 【Features】 001 Intuitive screen layout Centralized management of configured controllers and items in a tree structure 002 Connection to upper systems without programming Simply select the connection destination and register using the controller setup wizard 003 Trigger action function Combine triggers (conditions) and actions (operations) to perform data collection, processing, storage, and notification when the set conditions are met → By centrally monitoring data, you can understand the correlations between data, expanding the possibilities for data utilization. By actually observing the correlation between equipment operating status and power consumption data, we have identified the causes of power consumption and achieved energy savings♪ ⇒ For information on the equipment power consumption monitoring package, please refer to the related links.
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Do you have the following complaints about paper forms? - The visibility of paper records varies by worker. - Smooth communication between workers and managers is not possible. - It takes time and effort to input the contents of forms into a computer. - It is difficult to effectively utilize collected data with paper forms. - Long working hours lead to frequent mistakes and omissions in entries. These issues arise specifically because of "paper," and can be resolved by "digitalization"! However, there are concerns about taking the step towards digitalization... - Differences in visibility due to digitalization may cause resistance on-site. - Creating forms may be difficult and unfeasible. - Installing software can be cumbersome. With XC-gate, all these concerns can be completely resolved! ▶ Feature 1 Form creation is completed in Excel! Since it's a familiar tool, creating forms is easy! If you create your current forms in Excel, you can digitalize them without changing their appearance! ▶ Feature 2 It runs in a browser, so it supports multiple devices! ▶ Feature 3 Utilize input data with automatic aggregation and integration with external systems!
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Now is not the time to ask! Remote maintenance that can be learned from the basics - To reduce the number of business trips and the hassle of travel - To reduce downtime - To add value to equipment Many people may be considering the introduction of remote access products for these reasons. However, there are several types of FA routers for remote access, and the pricing structures vary. If you carelessly opt for a cheap product, you may be vulnerable to cyber attacks due to its weaknesses... In this catalog, we introduce three models of FA routers specifically focused on security! We also provide information on the strengths of each product to assist you in your selection! --- What is remote maintenance? It refers to accessing devices such as PLCs, HMIs, and IP cameras on the site from remote locations like other sites or offices via a network, allowing for maintenance such as program changes, enabling operations as if they were directly connected via a wired connection. We guide you to the correct product selection through comparisons of products beyond the framework of manufacturers!
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We are currently offering materials that allow you to learn the basics of IoT, as well as the appropriate product and implementation policy considerations. 【Contents】 - What is IoT? - What is IoT in the FA industry? - Benefits of implementation - Your IoT implementation level diagnosis - The necessity of understanding the current situation - The concept of diagnosis - Examples of implementation - Recommended IoT products by purpose This material is useful for a wide range of people, from those who are specifically considering the introduction of IoT products to those who have just started gathering information or are curious about what IoT products are available. When we talk about IoT, the purposes such as traceability, energy saving, and equipment maintenance are diverse. Management needs to clarify investment judgment criteria, while the field needs to establish engagement standards. By utilizing the indicators listed in the catalog, you can accurately assess the "target level" and the current "action level," allowing for improvements to the next STEP. As a result, it will enable planned investment decisions between management and equipment personnel. Please make use of this to understand the current situation and the next steps!
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Can't Ask Now! Learn from the Basics: FA Version Drive Recorder - Understanding the causes of chocolate stops - Saving footage for traceability purposes - Monitoring human flow In recent years, the introduction of cameras has advanced in the FA (Factory Automation) and logistics industries. However, the number of cameras available on the market is so vast compared to PLCs and HMIs that selecting the right one for the intended purpose is challenging. This catalog focuses on cameras equipped with drive recorder functions and introduces appropriate selection methods and recommended products. ----- What is an FA Version Drive Recorder? Unlike a regular drive recorder that detects shocks and saves footage before and after the event, an FA version drive recorder saves footage based on input trigger signals. By setting the trigger signal as an error signal, it retains footage before and after the error. Since it can save footage before the error occurs, it helps in understanding the causes of errors. Additionally, by only retaining footage of the desired segments, it eliminates the hassle of searching for specific footage, unlike regular video cameras. We guide you to the correct camera selection through comparisons of products beyond manufacturer boundaries!
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The cloud recording camera 'Safie' effectively addresses human errors such as "wrong items" and "label mistakes" in the packaging process. By continuously recording and saving footage of the work in progress, it allows for easy verification later of situations like "What was put in that box?" and "Who performed the work?" It can be utilized not only to enhance traceability but also to improve work quality and training. Since the recordings are stored in the cloud, they can be quickly accessed from a PC or smartphone, enabling situational awareness without needing to be on-site. It has been widely adopted in industries such as food, pharmaceuticals, and parts manufacturing, where packaging mistakes can have significant consequences. This is an ideal video recording solution for companies that feel "paper records are insufficient."
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TRITON is a compact yet powerful all-in-one PLC that packages high-performance hardware with excellent cost performance and a tuned OS, along with the highly functional CODESYS. It easily enables all types of control, including PLC compliant with the global standard IEC61131-3, PLCopen compliant motion control, seamlessly buildable control logic and HMI, extensive fieldbus support, and compliance with the OPC UA standard, facilitating IIoT implementation throughout the factory. ★ Powerful Performance - Improved processor, BCM2711 processor, quad-core Cortex-A72 64-bit SoC, delivering processing performance beyond imagination - Extremely fast, ample memory capacity, high-speed WiFi and Bluetooth, 4K video output, and low power consumption ★ Protection Features for Industrial Use - Overvoltage protection - Short circuit damage protection - Electrostatic discharge protection ★ Comprehensive Package Software - OPC UA server functionality - Web visualization functionality - Support for all major fieldbuses - Motion control (optional)
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Due to differences in the wavelength spectrum reflected by height, this is a 3D confocal line sensor that accurately measures height. It acquires high-definition 3D data without blind spots through coaxial imaging from directly above. ★ Ultra-high precision and high-speed 3D measurement It performs precise 3D measurements with a maximum X resolution of 1.9μm and a Z resolution of 0.25μm. It supports inline inspections that require speed with a maximum scan rate of over 10kHz and high-speed imaging at 4300Hz even in full scan range. ★ Coaxial optical design without blind spots The coaxial optical design that scans from directly above allows for the acquisition of high-definition 3D data even for shapes with significant irregularities, such as deep grooves and protrusions. High-quality 3D scans are possible even on steep slopes with a maximum inclination of ±85 degrees. ★ Capable of measuring glossy surfaces and transparent objects It can stably capture surfaces composed of various materials, including glossy surfaces, transparent/translucent objects, and soft porous surfaces. It can be applied to shape measurement of glass, inspection of adhesive application amounts for transparent adhesives, and measurement of dicing grooves seen on glossy wafer surfaces.
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