エステーリンク List of Products and Services

An automatic loading and unloading option that automatically inputs and retrieves workpieces to and from the metal finishing machine. Using a 3D camera, the system automatically recognizes the shape and arrangement of the workpieces on the loading platform and begins the loading and unloading process. The ability to operate without teaching is the main feature of this machine. In the sheet metal processing industry, there is a demand for a wide variety of small lots. For small lot jobs, teaching for automated processing becomes inefficient. This machine does not require teaching processing at all. Additionally, the ability to perform deburring on multiple varieties at once is also a key point. This equipment can issue loading instructions for "multiple workpieces of different shapes (with the same plate thickness)" in a single operation. This is "material handling for sheet metal workers" that realizes the automation of deburring for a wide variety of small lots!

• Automatic sorting machine

We also offer trial rentals for those considering implementation. Please feel free to consult us for more details. Hume-In is a large air purifier for factories that is designed to handle welding fumes. It is a smaller model of the BPFCH-100, which is already on sale, and is intended for use in tighter spaces. Model: BPFCH-50 ■ No ductwork required Easy to install and move without the need for ductwork. It can accommodate flexible layouts. This single unit can capture 99% of inhalable dust, including welding fumes, in a large factory space of 101.2m², keeping the air clean. ■ Indoor circulation type contributes to energy savings and decarbonization Additionally, as it is an indoor circulation type, it does not release pollutants outdoors, thus having no environmental impact and not reducing heating and cooling efficiency. In factories using air conditioning, it can contribute to energy savings and decarbonization by improving heating and cooling efficiency. 【Features】 ■ No ductwork required ■ Compatible with welding fumes ■ Indoor circulation type ■ High maintainability ■ Maintains the air environment of the entire factory *For more details, please refer to the PDF materials or feel free to contact us.

• Dust collector

Set Contents - [WS161208] Workbench Size: 1200x800x12 … 1 unit - [160621] Clamp … 4 pieces - [160511] Quick Clamping Bolt … 8 pieces - [160108.A] Square … 4 pieces - [160109.A] Square … 4 pieces Introducing from Germany! Affordable welding workbenches from Siegmund, a manufacturer of professional welding tables! Suitable for light users, it can be used for securing work in welding, light tasks, woodworking, DIY, etc. We have carefully selected the set contents to offer them at a more affordable price. You can use the φ16 series clamp tools. Product Specifications Length (a) 1200 mm Width (b) 800 mm Height (c) 800 mm Thickness of workbench (d) 12 mm Weight 104 kg Load capacity 250 kg Product Information - Aluminum base frame - Height adjustment, working height 800-975 mm - Perforated plate: High-quality steel S355J2+N + plasma nitriding - Hole diameter φ 16 mm - Hole pitch on the surface of the workbench is 50x50 mm

• Processing Jig

This is a fixing set for welding thin steel plates. With this set, it is possible to fix on four sides. The holding power of the magnetic bolts is strong, so it will require a certain amount of force to remove them.

• Processing Jig

Siegmund's height-adjustable rotary table provides an ergonomic and space-saving solution. The height of the worktop is infinitely adjustable and can be secured with a side lock lever. The basic frame "Mobile" comes with sturdy casters with locking brakes, offering the same load-bearing capacity as the fixed type. Maximum load capacity of the basic frame "Portable": 1000 kg (without plate).

• Processing Jig

It is used to correct deformed steel products. With a force of 2.5 tons, it can correct material irregularities. Additionally, using the pipe bending stamp allows for flexible bending of pipes up to a diameter of 42 mm. The total stroke is 60 mm. This is achievable in about 13 pump strokes, with 330 N (4.6 mm per stroke). The overflow valve prevents additional pressure increases that occur when the piston is fully extended. To securely mount it on the table, it can be fixed through the turret head using clamping bolts or the included bolts.

• Inspection fixture

■ About Lifting Tables Welding work that requires prolonged bending can place a significant burden on the worker's body. Lifting tables allow for easy adjustment of the work surface height using a foot pedal, enabling each worker to weld in the optimal posture. High-precision workpiece fixation and an ergonomic working position lead to high-precision and efficient work!

• Processing Jig

Send the operating data of the deburring machine to the server. By visualizing data such as operating hours, it contributes to improving productivity and predictive maintenance. In case of abnormalities, sharing data with the manufacturer enables early resolution of issues.

• Production Management System

The automation of various light tasks has been achieved with collaborative robots. In welding, it is also possible to automate simple work by teaching on-site. However, the issue of how to secure the workpiece needs to be considered separately from the collaborative robot. This is where a 3D welding fixture comes in handy. With a 3D fixture, positioning can be done accurately and quickly using regularly arranged fixing holes and grid lines, making it easy to construct makeshift jigs. By combining it as a workbench for collaborative robots, the strengths of collaborative robots (easy teaching) can be maximized.

• Welding robot

The benefits of a 3D welding table are most evident in the secure fixation of a frame that is level and vertical.

• Assembly Jig

We will introduce examples of workholding using a 3D welding table. Main tools used for workholding: - Screw clamp - Prism - Angle (for fixing pipes with height differences)

• Assembly Jig

A prism is a tool used for fixing pipes. It is also referred to as a V-block or V-block tool in products from other manufacturers. While it is possible to clamp and secure a pipe without using a prism, there are the following advantages to using a prism: - The pipe does not move. - The position of the pipe is firmly determined. - When the pipe is fixed, it is less likely to deform under load (as the load is distributed over two points rather than concentrated at one).

• Assembly Jig

The clamp series serves the role of fixing the workpiece on a 3D table. It can be placed anywhere there are holes in the table to secure the workpiece. Screw Clamp: A basic clamp that can apply load vertically downward. Screw Clamp 45°/90°: Can apply load in various angled directions. Round Tube Clamp: The clamp bar (pillar) is stored, making it less likely to interfere with others. Quick Tension Clamp: Can apply load vertically downward and allows for quick attachment and detachment. Ratchet Clamp: Can clamp and secure anywhere, regardless of table holes. Quick attachment and detachment are also features. Toggle Clamp (Horizontal/Vertical): The movement freedom of the clamp itself is limited, but it allows for quick attachment and detachment. It is suitable for mass production. Short Spindle: A very compact clamp.

• Vice Clamps

The U-shaped square is useful for expanding the surface area of a flat plate and serves as a support pillar for securing tall workpieces as a mini-sized flat plate. By attaching legs to the U-shaped square itself, it can also be used in a manner similar to a welding flat plate.

• Assembly Jig

This is a set of basic tools packaged for assembling jigs on a 3D welding table. When introducing a 3D welding table and unsure which tools to use for securing your workpieces, we recommend starting with this tool set. - Stopper: A basic tool used for positioning. - Angle: A tool used for positioning, particularly effective for securing taller workpieces. - Clamp: Used to hold the workpiece in place. There are types that can be fixed vertically downward and freely in other directions. - Bolt: Used to secure stoppers, angles, etc., to the table. - Prism: A receiving jig that serves as a base for installing pipe-shaped workpieces. - Accessories: Various convenient tools for work, such as brushes for cleaning table holes and wrenches. There are three sizes available based on the quantity of tools: S set, M set, and L set. (The M set contains twice the number of tools as the S set, and the L set contains three times the number of tools as the S set.) Additionally, the tools included in the tool set can also be purchased individually, but when purchased as a set, it is approximately 15% cheaper compared to the total price of individual purchases.

• Assembly Jig

The octagonal welding table is an ideal base for robotic welding. It has holes on the sides for tool fixation, allowing for positioning and securing of workpieces using the sides. This product does not come with base plates or adapter plates for connecting to robotic welding positioners. For connection to positioners, we offer the installation of a "connection plate" separately. If you wish to use this option, please select the order option "Base Plate + Positioner Connection Plate" at the time of ordering. It is compatible with positioners for robotic welding both domestically and internationally. If you plan to connect to a positioner using your own processing, please select "Base Plate Only." - The material is manufactured from S355J2+N Steel. - Weight = Octagonal Welding Table + Pallet.

• Processing Jig

This is a mini model with a table width of 680mm. It is a compact unit that can be placed anywhere, effectively sucking in sparks and dust generated during grinding work to keep the factory environment clean. ● The configuration of the cyclone and simple filter makes it straightforward and easy to maintain. ● The covers on both sides can be removed, allowing for processing of long or large workpieces. ● The sparks sucked in are extinguished in the cyclone section, reducing the risk of fire. ● It is a compact unit that can be placed anywhere, effectively sucking in sparks and dust generated during grinding work to keep the factory environment clean.

• Dust collector

The high-performance table dust collection device "Spot Duster" is a device that safely sucks up dust and sparks generated during grinding operations. Sparks are extinguished through a suppression mechanism before being collected, minimizing the risk of sparks igniting and causing a fire. - High-performance dust collector By combining a cyclone that extinguishes sparks with a pulse jet dust collector equipped with a long-lasting flat cartridge filter, it can collect dust for an extended period without a decrease in performance. - Differential pressure detection function The differential pressure detection function allows for automatic filter cleaning, and an alarm lamp notifies when it's time to replace the filter. - Easy to move Equipped with casters, it can be moved without a forklift or pallet jack. (Includes height adjustment adjusters)

• Dust collector

The "Hole-Punched Plate Set" is a simple workbench that utilizes clamps from the 3D welding table series. To keep costs down, the specifications have been minimized to exclude unnecessary elements. Therefore, this product does not include the "legs and frame" of the workbench. Please note that the dedicated frame is sold separately. Additionally, this product is a bit complicated: while it is compatible with "clamping tools for 3D welding tables," it is "not a welding table." It is intended solely as a simple workbench, so please be aware of this in advance. ■ Recommended for the following individuals: - Users who currently have a φ16 type 3D welding table and need a secondary auxiliary simple workbench. - Those who wanted to introduce a 3D welding table but postponed due to cost concerns. - Individuals who do not perform welding frequently but want to use convenient clamps for small-batch, diverse welding (they do not see enough value in investing in a welding table but would appreciate low-cost clamps). - Those who do not perform welding but want to use clamps for securing workpieces. - For securing workpieces that do not involve welding, such as woodworking.

• Vice Clamps

Welding work that requires a prolonged bent-over posture places a significant burden on the worker's body. The lifting table allows for easy adjustment of the workbench height with a foot pedal, enabling each worker to weld in the optimal posture. High-precision workholding and an easy working posture lead to high-precision and efficient work!

• Processing Jig

Four polishing motors simultaneously process dross and burrs quickly and powerfully! ■ 2×2 Motor Polishing System & Swing Control with Servo Motors Equipped with two motors for dross removal and two for edge R finishing, it achieves a uniform finish even on large workpieces. It excels in removing stubborn dross and large burrs, enabling speedy operations. The swing section is equipped with a servo motor, allowing for precise adjustment of the swing range according to the workpiece size, resulting in efficient work without waste. ■ Standard Equipped with Plate Thickness Detection Sensor Automatically recognizes the height of the workpiece. Automation of settings reduces effort and eliminates concerns about input errors. Additionally, if the thickness sensor detects a workpiece exceeding the set height, it automatically stops to prevent damage to the polishing tool. ■ Standard Equipped with Belt Cleaning Mechanism Removes dust adhering to the belt, maintaining grip. The dust that is removed is sucked into a dust collector, keeping the factory environment clean. ■ High-Performance Dust Collector Standard equipped with auto pulse (automatic filter cleaning) function. Maintains the performance of the dust collector and protects the machine, factory environment, and operators from dust.

• Other processing machines

Double polishing method for slag and burr, simultaneous processing. Achieved "multi-functionality at a low price." ■ Standard equipped with plate thickness detection sensor Automatically recognizes the height of the workpiece. Automation of settings reduces effort and eliminates concerns about input errors. Additionally, when the thickness sensor detects a workpiece exceeding the set height, it automatically stops to prevent damage to the polishing tool. ■ Standard equipped with belt cleaning mechanism Removes dust adhering to the belt, maintaining grip. The dust that is removed is sucked into the dust collector, keeping the factory clean. ■ Quick release function for polishing tools Equipped with a quick release function that allows for faster attachment and detachment of polishing tools compared to conventional methods. ■ High-performance dust collector Standard equipped with auto pulse (automatic filter cleaning) function. Maintains the performance of the dust collector and protects machines, factory environments, and workers from dust.

• Other machine tools

Powerful polishing, even in a small size Simultaneous processing of burrs and dross! The Metal Slider 200 condenses the necessary functions of the Metal Slider series burr removal machine into a simple and compact design. It occupies less than one-third of the installation area of conventional machines and is specialized for small workpieces. It has a built-in dust collection function, requires no additional equipment, and can be used immediately when connected to a 200V power supply.

• Other air conditioning equipment

Traditionally, the processing of steel pipes such as square pipes and round pipes was limited to methods like press processing (notching and hole drilling at the ends) and drilling with a drill. Pipe laser processing is a revolutionary method that allows for the processing of pipe-shaped workpieces, which were too labor-intensive to handle with conventional methods, in a single step using laser processing. Since there is no need to create press molds, lead times are short, production costs can be significantly reduced, and overall manufacturing efficiency is greatly improved. Our company operates two state-of-the-art pipe laser processing machines from TRUMPF and ADIGE (part of the BLM Group) in Italy. We can provide processing of thick stainless steel pipes, mild steel pipes, aluminum pipes, copper pipes, and brass pipes at ultra-high processing speeds. We can accommodate not only small lots and prototypes, which would be wasteful to create molds for, but also mass production with competitive production volumes and prices.

• Processing Contract

Humein is a large industrial air purifier designed for welding fume applications. Model: BPFCA-100, BPFCH-100 ■ No ductwork required Easy to install and move without the need for ductwork. It can accommodate flexible layouts. This single unit can capture 99% of inhalable dust, including welding fumes, in a large factory area of 101.2 m², keeping the air clean within the factory. ■ Indoor circulation type contributes to energy saving and decarbonization Additionally, as it is an indoor circulation type, it does not release pollutants outdoors, resulting in no environmental burden and maintaining heating and cooling efficiency. In factories using air conditioning, it can contribute to energy savings and decarbonization by improving heating and cooling efficiency. 【Features】 ■ No ductwork required ■ Suitable for welding fumes ■ Indoor circulation type ■ High maintainability ■ Maintains the air environment of the entire factory *For more details, please refer to the PDF document or feel free to contact us.

• Other air conditioning equipment

The welding fume-compatible grinder dust collector "Spot Duster GW" is a dust collector designed for grinders that incorporates a high-performance filter specifically for welding fume applications. It captures 99% of inhalable dust particles (respirable particles) ranging from 0.3 to 5.0μm, which are subject to measurement in welding fume work environments. It safely collects sparks and dust generated by the grinder. The air-assisted filter cleaning allows operators to easily clean the filter without touching it. 【Features】 ■ Unique extinguishing mechanism ■ Dust removal pulse mechanism ■ Standard LED lighting for grinder operations ■ Built-in high-performance filter ■ Power supply: 200V ■ Captures 99% of inhalable dust particles (respirable particles) including welding fume in the range of 0.3 to 5.0μm *For more details about the welding fume-compatible grinder dust collector, please refer to the PDF document or feel free to contact us.

• Dust collector

Estelink Co., Ltd. is a company that continues to provide the technologies and know-how it has cultivated in a better form to meet customer demands through research and development. We handle various dust collection devices that are essential for maintaining work environments and regional and global environments, as well as "3D welding tables" characterized by durability against impact and rust-resistant surfaces. Additionally, we offer "precision sheet metal processing and laser cutting" for custom processing from assembly to painting, according to your requests. Please feel free to contact us when you need our services. 【Main Products (Excerpt)】 ■ Complete dust collection systems ■ Deburring machines ■ 3D welding tables ■ Precision sheet metal processing ■ Laser cutting ■ Local exhaust systems *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

This catalog introduces the deburring machines handled by Estelink Co., Ltd. It features the "Metal Esthe 1000," a deburring machine developed by sheet metal workers for sheet metal workers, as well as the handy-type deburring machine "Metal Hands," which can be used anywhere, and the "Metal Liner," a flat hairline finishing machine with a double belt mechanism. If you are looking for a deburring machine, please consult with us. [Contents] ■ Deburring machines ■ Handy-type deburring machines ■ Slag removal machines ■ HL finishing machines ■ Environmental products ■ 3D work tables for welding operations *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

Our company has introduced a pipe laser (tube laser) processing machine. The photo shows an example of processing SUS square pipe 25x25x1.5t. Traditional pipe processing required molds based on the shape of the holes, or it had to be done using machining. However, with the introduction of pipe laser cutting technology, it is now possible to process complex hole shapes without the need for molds. Additionally, by using the pipe laser processing machine, we have achieved cost reduction and shorter delivery times compared to traditional pipe processing. We also accept processing from a single piece, such as prototypes. Of course, please consult us for mass production processing as well. From prototypes to mass production, we consistently meet our customers' needs. There are unique processing characteristics specific to pipe laser cutting, so please feel free to contact us for more information.

• Welding Machine

The most notable feature of Siegmund's 3D welding table (3D fixture) is undoubtedly its durability. It is designed to withstand the harsh conditions of welding work, where various damages such as heat, scratches, and corrosion are expected, and it boasts an astonishing durability against all these types of damage. With the 3D welding table, you can accurately secure workpieces of any shape using a grid arranged in a vertical and horizontal checkerboard pattern, along with clamps that allow for adjustments in height and angle, enabling welding with minimized distortion. By replacing the welding work that was previously done using dedicated welding jigs with the 3D welding table, there is no longer a need to manufacture and own welding jigs for each workpiece, contributing to cost reduction and streamlining the jig storage area in the factory. **Features** - Strong durability against impact - Rust-resistant surface - Difficulty for welding spatter to adhere There are over 3,000 products available for the 3D welding table that can accommodate various welding scenarios, including: - For welding robots - Mobile, elevating, and rotating types - For super-large workpieces, etc. For more details, please contact us or download the catalog.

• Inspection fixture

The deburring machine "Metal Touch" is a hand-held type deburring machine that allows manual insertion of workpieces into a rotating brush for polishing. It excels in deburring tasks for complex shapes, pipes, angles, channels, and long workpieces, which are challenging for automatic deburring machines. By changing the polishing media, it can easily perform deburring, polishing, and hairline (HL) processing as desired. It is compatible with a wide variety of brushes. The lower part of the device is equipped with a built-in dust collector, significantly improving dust collection efficiency compared to conventional machines. It can be used immediately after connecting to a 200V power supply without the need for additional equipment. The caster wheels make horizontal movement over flat surfaces easy. Its portability allows it to be moved to the desired location for immediate use. 【Features】 ○ Capable of deburring complex and three-dimensional shapes that are challenging for automatic machines ○ Workability ○ Dust collection efficiency ○ Easy to move and use immediately in the desired location For more details, please contact us or download the catalog.

• Other processing machines

"Metal Hands" is a hand-type deburring machine that allows for surface polishing while removing burrs. By changing the brush, it is also possible to remove the oxide film generated during laser cutting and to remove dross. The working area of the suction table is approximately 1200×700 mm, but by lowering the guards on the sides and back, it can also polish workpieces larger than the table. The workpiece is fixed by air suction from a built-in dedicated blower in the table. The suctioned air is expelled through a filter, resulting in clean air. 【Features】 - Capable of deburring while polishing the surface - Allows for localized deburring - Capable of dross removal - Capable of removing the oxide film generated on laser cut surfaces - No air source is required for the operation of the machine - Optional dust collector available - Can be used immediately when connected to a 200V power supply - Easy to move with casters For more details, please contact us or download and view the catalog.

• Other processing machines

The Metal Esthe 600, compared to conventional structures, has a brush rotation axis that is eccentric and does not intersect with the pivot axis, allowing the polishing brushes to contact the workpiece at various angles across any area on the conveyor, enabling uniform polishing. The four polishing brushes rotate while performing a pivoting motion, polishing from multiple directions. This minimizes the risk of scratching the workpiece and eliminates the occurrence of secondary burrs. 【Features】 ○ Achieves space-saving design ○ Compatible with various plate thicknesses and shapes ○ Consideration for the environment and safety ○ Cost reduction and improved work efficiency For more details, please contact us or download the catalog.

• Other processing machines

The Metal Esthe 1300 features a brush rotation axis that is eccentric and does not intersect with the pivot axis (a patented technology), allowing the polishing brushes to contact the workpiece at various angles across any area on the conveyor, enabling uniform polishing. Eight polishing brushes rotate while performing a swirling motion, polishing from multiple directions. This design minimizes the risk of scratching the workpiece and eliminates the generation of secondary burrs. 【Features】 ■ Compatible with all plate thicknesses and shapes ■ Consideration for the environment and safety ■ Cost reduction and improved work efficiency *For more details, please request documentation or view the PDF data available for download.

• Other processing machines

This is a notice of the comprehensive catalog for dust collectors from Esteelink Co., Ltd.

• Dust collector

We strive to understand our customers' needs at over 100% in order to deliver something more certain and more trustworthy!

• Other processing machines

Deburring, edge rounding, and R-shaped finishing for plate-shaped workpieces! Removal of dross, slag, and oxide films through laser processing! Dramatically improve the efficiency of manual deburring! In an era where safety is demanded in work processes and products, injuries caused by burrs must not occur. Additionally, products with burrs decrease work efficiency in the manufacturing process and lower the value of the products themselves. Burrs should be nonexistent... And we want to remove burrs without damaging the surface. We propose this to sheet metal workers looking to improve efficiency from manual deburring tasks! 【Features】 ■ The rotating polishing brush strikes the burrs, preventing the occurrence of secondary burrs. ■ Multi-directional polishing allows for even deburring of the vertical and horizontal edges of the workpiece. ■ Not only can flat materials be deburred, but also bent shapes and three-dimensional workpieces. ■ Dust is suctioned from the deburring chamber and collected by a dust collector. ■ The built-in blower for workpiece adhesion creates a space-saving structure. *For more details, please request materials or view the PDF data from the download. We also accept test processing for those considering implementation.

• Other processing machines