3D welding fixture for welding operations - significantly improves quality and productivity by reducing welding distortion!
Siegmund Corporation (Japan Agency: Estelink Co., Ltd.)
A 3D welding table that reduces welding distortion and enhances the quality and efficiency of welding work. A clamp system that offers strong fixation and flexible handling with simple operation.
The most notable feature of Siegmund's 3D welding table (3D fixture) is undoubtedly its durability. It is designed to withstand the harsh conditions of welding work, where various damages such as heat, scratches, and corrosion are expected, and it boasts an astonishing durability against all these types of damage. With the 3D welding table, you can accurately secure workpieces of any shape using a grid arranged in a vertical and horizontal checkerboard pattern, along with clamps that allow for adjustments in height and angle, enabling welding with minimized distortion. By replacing the welding work that was previously done using dedicated welding jigs with the 3D welding table, there is no longer a need to manufacture and own welding jigs for each workpiece, contributing to cost reduction and streamlining the jig storage area in the factory. **Features** - Strong durability against impact - Rust-resistant surface - Difficulty for welding spatter to adhere There are over 3,000 products available for the 3D welding table that can accommodate various welding scenarios, including: - For welding robots - Mobile, elevating, and rotating types - For super-large workpieces, etc. For more details, please contact us or download the catalog.
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basic information
【Specifications】 [16mmΦ Type] Suitable for small, lightweight workpieces and complex shapes ○ Hole diameter: Φ16mm ○ Table height: 850mm ○ Surface finish: Plasma nitriding ○ Grid width: 50mm×50mm ○ Side width of the table: 100mm [22mmΦ Type] Compatible with a wide range of workpieces ○ Hole diameter: Φ22mm ○ Table height: 850mm ○ Surface finish: Plasma nitriding ○ Grid width: 100mm×100mm ○ Side width of the table: 150mm [28mmΦ Type] Suitable for large, heavy workpieces that require strong clamping ○ Hole diameter: Φ28mm ○ Table height: 850mm ○ Surface finish: Plasma nitriding ○ Grid width: 100mm×100mm ○ Side width of the table: 200mm ● For more details, please contact us or download the catalog.
Price information
For more details about the 3D welding table, please contact us by phone or email.
Delivery Time
※Please contact us.
Applications/Examples of results
■Purpose - For high-quality welding work with reduced welding distortion - For efficient welding work that eliminates the hassle of spatter removal and welding distortion removal - As an alternative to dedicated welding jigs (helps organize jig storage) ■Delivery Record - Manufacturing factories handling welding work - Civil engineering and construction industry - Architectural sheet metal industry - Automotive bodywork industry - University research laboratories - Technical high schools - Vocational training centers ● For more details, please contact us or download the catalog.
Detailed information
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Depending on the combination, free clamping is possible.
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Positioning and distortion suppression can be easily achieved.
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Products with this shape can also be fixed in a three-dimensional manner.
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We will improve welding productivity by up to 40%.
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By suppressing welding distortion with a free clamp, the time required for distortion correction work is reduced.
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Accurate hole positions and grid lines enable quick alignment.
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The most notable feature of Siegmund's 3D welding table is undoubtedly its durability. Since it is used in the harsh conditions of welding work, various damages such as heat, scratches, and corrosion are anticipated. However, by applying "plasma nitriding" to the welding table, it boasts an astonishing durability against all these types of damage. Plasma nitriding is a surface hardening method that involves heating steel products in a vacuum and diffusing nitrogen atoms into the surface of the product. By subjecting hardened tool steel to plasma nitriding, it acquires properties that make it resistant to impact, less prone to rust, and less likely to attract spatter.
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The 3D fixture (3D welding table) can accommodate everything from small, delicate welding tasks to the securing of heavy objects. Additionally, it allows for welding at a comfortable height for the operator, eliminating the risk of back pain from working in awkward positions.
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The base plate can also be connected. By joining multiple base plates together, it can accommodate large workpieces.
Line up（5）
| Model number | overview |
|---|---|
| 3D Base Plate (φ28, φ22, φ16 Type) | A powerful clamping system that minimizes welding distortion. Sturdy and treated with plasma nitriding to resist welding spatter. In addition to accurate and evenly spaced clamping holes, it features scales for easy positioning. The setup and work efficiency for operators can be significantly improved (estimated by the manufacturer to be 40% UP). |
| Mobile Lifting Table | The height of the base plate can be adjusted using the foot pedal at the operator's feet. It also allows for horizontal movement with mobile casters. In addition to high-precision welding work, it minimizes the physical burden on the operator. |
| Rotary Table | A base plate that can rotate 360°. Operators can approach the workpiece from any angle without moving. Additionally, it allows for height adjustment and smooth movement with mobile casters for slight relocations. |
| Octagonal Base Plate for Robot Welding | An octagonal base plate suitable for work with robotic welding machines. With the 3D base plate's clamping system, there is no need to create dedicated welding jigs for each workpiece! |
| Simple Workbench Workstation | An all-in-one base plate set that includes a base plate and basic clamping tools. The base plate itself is thinner compared to standard ones, making it unsuitable for welding tasks requiring precision of 0.1 mm, but it has sufficient performance for light welding tasks. |
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Company information
Estelink Co., Ltd. is not only an active welding and sheet metal processing factory but also a manufacturer that designs and produces products such as deburring machines and dust collectors for industry peers. The "Deburring Machine Metal Esthe," which was developed to solve the problems and concerns faced by our own sheet metal processing business, has become a popular model that is well-received by many customers both domestically and internationally. Currently, we are planning and selling equipment that is useful for other sheet metal processing factories, including: - Deburring machines - Dust collectors - Welding fume control products - Welding work tables "Manufacturing that brings joy to peers" At Estelink, we leverage the advantages of being an active sheet metal processing company in our planning and design, and we will continue to provide products that are helpful and appreciated by fellow industry professionals and factories engaged in laser processing and welding work.