アイテック List of Products and Services

Our company will open the "Aitec Robot Technical Center" in June 2025, where special training on industrial robot safety will be available. This center serves as a technical base aimed at supporting the introduction of industrial robots. We will propose appropriate automation solutions for our customers through work tests using actual machines, pre-introduction motion evaluations, and consultations with specialized technicians. We support the introduction of automation aimed at improving operational efficiency and productivity. 【Services】 ■ Automation Consultation ■ Safety Special Training ■ Work Tests *For more details, please download the PDF or feel free to contact us.

• Other industrial robots
• Vocational Training/Technical School

We would like to introduce high-precision grinding using the high-precision surface grinding machine manufactured by Nagase Integrex, which we have realized. It is capable of high-precision grinding with flatness and parallelism of less than 1µm, and mirror finishing with a surface roughness of less than 1µm. Utilizing the CNC control of the Zero series, it allows for free shaping of the grinding wheel, making it possible to finish grooves and spherical surfaces that could only be processed by cutting until now. We have numerous polishing achievements in the semiconductor and optical industries, and we can also accommodate curved surface polishing. 【Features】 ■ High-precision grinding with flatness and parallelism of less than 1µm ■ Mirror finishing with a surface roughness of less than 1µm ■ Free shaping of the grinding wheel ■ Ability to finish grooves and curved surfaces that could only be processed by cutting ■ Maximum processing size: 650X230X200 (height) *For more details, please download the PDF or feel free to contact us.

• Processing Contract

We would like to introduce a processing case of "Nozzle <SUS>" conducted at Aitec Co., Ltd. This is a nozzle with a concentricity of 0.03, made from SUS316L, with a size of φ70×88, and the processing steps involve a combination processing machine and a fine hole processing machine. Please feel free to consult us when you need our services. 【Case Overview】 ■ Material: SUS316L ■ Size: φ70×88 ■ Processing Steps: Combination processing machine / Fine hole processing machine ■ Features: Concentricity 0.03 / Fine hole processing *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

We would like to introduce a processing case of "Block <Brass>" conducted by Aitec Co., Ltd. This block features a dimensional tolerance of ±0.02 and flatness of 0.02, made of brass (C3602), with dimensions of 80×80×100, and processed using a 5-axis machining center and surface grinding. Please feel free to consult us when you need assistance. 【Case Overview】 ■ Material: Brass (C3602) ■ Size: 80×80×100 ■ Processing Method: 5-axis machining center / Surface grinding ■ Features: Dimensional tolerance ±0.02 / Flatness 0.02 *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

We would like to introduce a processing example of the "Cup <Al>" conducted at Aitec Co., Ltd. This cup features a spherical shape and a contour accuracy of 0.03, made from A5056 material, with dimensions of SR130×65, and processed using a composite machining machine. Please feel free to consult us when you need assistance. 【Case Overview】 ■ Material: A5056 ■ Size: SR130×65 ■ Processing Method: Composite Machining Machine ■ Features: Spherical Shape / Contour Accuracy 0.03 *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

We would like to introduce a machining case of "Inconel housing" conducted at Aitec Co., Ltd. The main process is turning, but due to the complex shape, we received 3D data to create a program using CAM, allowing us to perform turning and milling in one chucking. Since the customer provided the materials and data, we conducted meetings while confirming the actual items during the estimation stage and also aligned on the inspection methods. 【Case Overview】 ■ Material: Inconel 718 ■ Machining Content: Mainly turning ■ Wall Thickness of Inner and Outer Diameter: Approximately 3mm ■ Tolerance: 0.02mm *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

We would like to introduce a case study on the design of the "Proportional Valve Performance Testing Machine" by Aitec Co., Ltd. To optimize our customers' operational efficiency, we conduct an analysis of their operations and propose suitable robot implementations tailored to each customer. We achieve automation, labor-saving, and unmanned operations based on the results of our customers' operations, so please feel free to consult us with any requests. 【Case Overview】 ■ Device Name: Proportional Valve Performance Testing Machine ■ Field: Automotive ■ Workpiece: Hydraulic Solenoid Valve ■ Process: Inspection ■ Specifications: Flow oil through the hydraulic solenoid valve, open and close the solenoid valve, and inspect the pressure and flow rate at that time. *For more details, please refer to the PDF document or feel free to contact us.

• Inspection robot

We would like to introduce a case study on the design of Aitec Co., Ltd.'s "Vane Groove Measuring Machine." To optimize our customers' operational efficiency, we conduct an analysis of their operations and propose suitable robot implementations tailored to each customer. We achieve automation, labor-saving, and unmanned operations based on the results of our customers' businesses, so please feel free to consult us for any requests. 【Case Overview】 ■ Device Name: Vane Groove Measuring Machine ■ Workpiece: Rotor for Compressor ■ Process: Measurement ■ Specifications: Air micro measurement of the vane groove of the rotor for compressor *For more details, please refer to the PDF document or feel free to contact us.

• Inspection robot

We would like to introduce a case study on the design of Aitec Co., Ltd.'s "Thickness Measurement Sorting Machine." To optimize our customers' operational efficiency, we conduct an analysis of their operations and propose suitable robot implementations tailored to each customer. We achieve automation, labor-saving, and unmanned operations centered around the results of our customers' businesses, so please feel free to consult us for any requests. 【Case Overview】 ■Device Name: Thickness Measurement Sorting Machine ■Field: Automotive ■Workpiece: Automotive Parts ■Process: Measurement and Inspection *For more details, please refer to the PDF materials or feel free to contact us.

• Inspection robot

We would like to introduce a case study on the design of Aitec Co., Ltd.'s "Scratch Inspection Device." To optimize our customers' operational efficiency, we conduct a thorough analysis of their business and propose suitable robot implementations tailored to each customer. We achieve automation, labor-saving, and unmanned operations based on the results of our customers' businesses, so please feel free to consult us for any requests. 【Case Overview】 ■ Device Name: Scratch Inspection Device ■ Field: Semiconductors ■ Workpiece: Hard Disk ■ Process: Scratch Inspection ■ Specifications: Scratch inspection of hard disks *For more details, please refer to the PDF materials or feel free to contact us.

• Inspection robot

We would like to introduce a case study on the design of Aitec Co., Ltd.'s "Scratch Inspection Device." To optimize our customers' operational efficiency, we conduct an analysis of their operations and propose suitable robot implementations tailored to each customer. We achieve automation, labor-saving, and unmanned operations based on the results of our customers' operations, so please feel free to consult us for any requests. 【Case Overview】 ■ Device Name: Hard Disk Scratch Inspection Device ■ Field: Semiconductors ■ Workpiece: Hard Disk ■ Process: Scratch Inspection ■ Specifications: Hard Disk Scratch Inspection Device *For more details, please refer to the PDF document or feel free to contact us.

• Inspection robot

We would like to introduce a case study on the design of Aitec Co., Ltd.'s "Shim Adjustment Assembly Machine." To optimize our customers' operational efficiency, we conduct a thorough analysis of their operations and propose suitable robot implementations tailored to each customer. We achieve automation, labor-saving, and unmanned operations based on the results of our customers' businesses, so please feel free to consult us for any requests. 【Case Overview】 ■Device Name: Shim Adjustment Assembly Machine ■Field: Automotive ■Workpiece: Compressor body and clutch ■Process: Inspection ■Specifications: Assembling the clutch into the compressor body *For more details, please refer to the PDF document or feel free to contact us.

• Inspection robot

We would like to introduce a case study on the design of Aitec Co., Ltd.'s "Sheet Sorting Machine." To optimize our customers' operational efficiency, we conduct an analysis of their business and propose suitable robot implementations tailored to each customer. We realize automation, labor-saving, manpower reduction, and unmanned operations based on the results of our customers' businesses, so please feel free to consult us for any requests. 【Case Overview】 ■Device Name: Sheet Sorting Machine ■Work: Film ■Process: Sorting of good and NG (non-good) film products *For more details, please refer to the PDF document or feel free to contact us.

• Inspection robot

We would like to introduce a case study on the design of the "Injector Body Assembly Line" by Aitec Co., Ltd. To optimize our customers' operational efficiency, we conducted an analysis of their operations and proposed suitable robot implementations tailored to each customer. We achieve automation, labor-saving, and unmanned operations based on the results of our customers' businesses, so please feel free to consult us for any requests. 【Case Overview】 ■Equipment Name: Injector Body Assembly Line ■Field: Automotive ■Workpiece: Injector Body ■Process: Assembly ■Specifications: Assembly of Injector Body *For more details, please refer to the PDF document or feel free to contact us.

• Assembly robot

We would like to introduce a case study on the design of the "Nz Kit Assembly Machine" by Aitec Co., Ltd. To optimize our customers' operational efficiency, we conduct an analysis of their operations and propose suitable robot implementations tailored to each customer. We achieve automation, labor-saving, and unmanned operations based on the results of our customers' businesses, so please feel free to consult us with any requests. 【Case Overview】 ■ Device Name: Nz Kit Assembly Machine ■ Field: Automotive ■ Work: Nozzle for diesel engine fuel injection ■ Process: Assembly ■ Specifications: Assembly of the upper part of the nozzle *For more details, please refer to the PDF document or feel free to contact us.

• Assembly Machine

We would like to introduce a case study on the design of a glass melting furnace (gob removal device) by Aitec Co., Ltd. To optimize our customers' operational efficiency, we conduct an analysis of their operations and propose suitable robot implementations tailored to each customer. We achieve automation, labor-saving, and unmanned operations centered around the results of our customers' businesses, so please feel free to consult us for any requests. 【Case Overview】 ■Device Name: Glass Melting Furnace (Gob Removal Device) ■Workpiece: Camera Lens ■Process: Molding ■Specifications: Molding machine for glass taken out from the melting furnace *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

We would like to introduce a case study on the design of a lateral tightening machine by Aitec Co., Ltd. To optimize our customers' operational efficiency, we conduct an analysis of their operations and propose suitable robot implementations tailored to each customer. We achieve automation, labor-saving, and unmanned operations based on the results of our customers' businesses, so please feel free to consult us for any requests. 【Case Overview】 ■Device Name: Lateral Tightening Machine ■Field: Automotive ■Workpiece: Common Rail ■Process: Screw Tightening Machine ■Specifications: Screw tightening machine for the end face of the common rail *For more details, please refer to the PDF materials or feel free to contact us.

• Assembly robot

We would like to introduce a case study on the design of the GLP assembly line by Aitec Co., Ltd. To optimize our customers' operational efficiency, we conduct an analysis of their operations and propose suitable robot implementations tailored to each customer. We realize automation, labor-saving, and unmanned operations based on the results of our customers' operations, so please feel free to consult us for any requests. 【Case Overview】 ■Equipment Name: GLP Assembly Line ■Work: GLP ■Process: Assembly ■Specifications: Assembly of GLP *For more details, please refer to the PDF document or feel free to contact us.

• Assembly robot

We would like to introduce a case study on the design of a welding machine for rotors by Aitec Co., Ltd. To optimize our customers' operational efficiency, we conduct an analysis of their business and propose suitable robot implementations tailored to each customer. We achieve automation, labor-saving, and unmanned operations based on the results of our customers' businesses, so please feel free to consult us for any requests. 【Case Overview】 ■ Device Name: Welding Machine for Rotors ■ Field: Automotive ■ Workpiece: Rotor ■ Process: Welding ■ Specifications: Automatic spot welding machine for rotor coil parts *For more details, please refer to the PDF document or feel free to contact us.

• Welding robot

We would like to introduce a case study on the design of the I/B electrolysis processing machine by Aitec Co., Ltd. To optimize our customers' operational efficiency, we analyze their operations and propose suitable robot implementations tailored to each customer. We achieve automation, labor-saving, and unmanned operations centered around the results of our customers' operations, so please feel free to consult us for any requests. 【Case Overview】 ■Device Name: I/B Electrolysis Processing Machine ■Field: Automotive ■Workpiece: Injector Body ■Process: Electrolysis Processing ■Specifications - A device that flows electrolyte inside the injector body, inserts a negative electrode at the intersection of holes, and applies a constant voltage from a DC power supply to perform deburring and processing through electrolysis. *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

We would like to introduce a case study on the design of a diagonal hole processing machine by Aitec Co., Ltd. To optimize our customers' operational efficiency, we conduct an analysis of their business and propose suitable robot implementations tailored to each customer. We realize automation, labor-saving, manpower reduction, and unmanned operations centered around the outcomes of our customers' businesses, so please feel free to consult us for any requests. 【Case Overview】 ■ Device Name: Diagonal Hole Processing Machine ■ Field: Automotive ■ Workpiece: Cylinder for automotive compressors ■ Process: Hole processing ■ Specifications: A device for processing holes on the side of a cylinder (aluminum) *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

We would like to introduce a case study on the design of a laser welding machine by Aitec Co., Ltd. To optimize our customers' operational efficiency, we conduct a thorough analysis of their business and propose suitable robot implementations tailored to each customer. We achieve automation, labor-saving, and unmanned operations centered around the results of our customers' businesses, so please feel free to consult us for any requests. 【Case Overview】 ■ Device Name: Laser Welding Machine ■ Field: Automotive ■ Workpiece: Battery Case ■ Process: Welding ■ Specifications: Laser welding of the outer circumference of the battery case lid *For more details, please refer to the PDF document or feel free to contact us.

• Welding robot

We would like to introduce a case study on the design of the F/H assembly machine by Aitec Co., Ltd. To optimize our customers' operational efficiency, we conduct an analysis of their operations and propose suitable robot implementations tailored to each customer. We achieve automation, labor-saving, and unmanned operations based on the results of our customers' businesses, so please feel free to consult us for any requests. 【Case Overview】 ■Device Name: F/H Assembly Machine ■Field: Automotive ■Workpiece: Automotive Compressor ■Specifications: Assembling the F/H to the compressor cylinder with screws *For more details, please refer to the PDF document or feel free to contact us.

• Assembly robot

We would like to introduce a case study on the design of ITEC Corporation's press-in screw tightening machine. To optimize our customers' operational efficiency, we conduct an analysis of their operations and propose suitable robot implementations tailored to each customer. We achieve automation, labor-saving, and unmanned operations based on the results of our customers' businesses, so please feel free to consult us for any requests. 【Case Overview】 ■Device Name: Press-in Screw Tightening Machine ■Field: Automotive ■Workpiece: Fuel Pump for Gasoline ■Process: Conveying, Assembly (Press-in) ■Specifications: A device for assembling gasoline fuel pumps *For more details, please refer to the PDF document or feel free to contact us.

• Assembly robot

We would like to introduce a case where Aitec Co., Ltd. designed a press machine with F/I anchor grooves for gasoline fuel pumps. To optimize our customers' operational efficiency, we conduct an analysis of their operations and propose suitable robot implementations tailored to each customer. We achieve automation, labor-saving, and unmanned operations based on the results of our customers' businesses, so please feel free to consult us for any requests. 【Case Overview】 ■Device Name: F/I Anchor Groove Press Machine ■Field: Automotive ■Workpiece: Gasoline Fuel Pump ■Process: Conveyance ■Specifications: A device that presses grooves into injector nozzle needles *For more details, please refer to the PDF document or feel free to contact us.

• Transport and handling robots

We would like to introduce a case where Aitec Co., Ltd. designed a press machine with F/I anchor grooves for gasoline injector nozzles. To optimize our customers' operational efficiency, we conduct an analysis of their operations and propose suitable robot implementations tailored to each customer. We realize automation, labor-saving, and unmanned operations based on the results of our customers' operations, so please feel free to consult us for any requests. 【Case Overview】 ■Device Name: F/I Anchor Groove Press Machine ■Field: Automotive ■Workpiece: Gasoline Injector Nozzle ■Process: Conveyance ■Specifications: A device that presses grooves into needles for injector nozzles *For more details, please refer to the PDF materials or feel free to contact us.

• Transport and handling robots

We would like to introduce a case study on the pallet changer designed by Aitec Co., Ltd. To optimize our customers' operational efficiency, we conduct an analysis of their operations and propose suitable robot implementations tailored to each customer. We achieve automation, labor-saving, and unmanned operations based on the results of our customers' operations, so please feel free to consult us for any requests. 【Case Overview】 ■ Device Name: Pallet Changer ■ Field: Automotive ■ Workpiece: Injector ■ Process: Conveying ■ Specifications: Supplies workpieces that have completed the break-in period to pallets in a single row. *For more details, please refer to the PDF document or feel free to contact us.

• Transport and handling robots

We would like to introduce a case study on the design of the Tray Changer by Aitec Co., Ltd. To optimize our customers' operational efficiency, we conduct a thorough analysis of their business and propose suitable robot implementations tailored to each customer. We achieve automation, labor-saving, and unmanned operations based on the results of our customers' businesses, so please feel free to consult us for any requests. 【Case Overview】 ■ Device Name: Tray Changer ■ Field: Automotive ■ Work: Dedicated transport tray for diesel engine fuel injection nozzles ■ Process: Work tray ■ Specifications - Supply work trays (200 units) and empty trays into the device, and sequentially discharge the processed work from the work tray to the empty tray. *For more details, please refer to the PDF document or feel free to contact us.

• Transport and handling robots

We would like to introduce a case study on the design of the valve piston sorting machine by Aitec Co., Ltd. To optimize our customers' operational efficiency, we conduct an analysis of their operations and propose suitable robot implementations tailored to each customer. We achieve automation, labor-saving, and unmanned operations centered around the results of our customers' businesses, so please feel free to consult us with any requests. 【Case Overview】 ■Device Name: Valve Piston Sorting Machine ■Workpiece: Valve Piston ■Process: Transport/Supply, Discharge/Sorting *For more details, please refer to the PDF document or feel free to contact us.

• Transport and handling robots

We would like to introduce a case study on the design of the flow measurement device for matched nozzles by Aitec Co., Ltd. To optimize our customers' operational efficiency, we conduct an analysis of their operations and propose suitable robot implementations tailored to each customer. We achieve automation, labor-saving, and unmanned operations based on the results of our customers' businesses, so please feel free to consult us for any requests. 【Case Overview】 ■Device Name: Flow Measurement Device for Matched Nozzles ■Workpiece: Diesel Engine Fuel Injection Nozzle & Needle ■Specifications - Air is supplied as a substitute for diesel fuel to the nozzles and needles combined in the previous process, and the air discharge amount from the nozzle tip hole is measured. *For more details, please refer to the PDF document or feel free to contact us.

• Other measurement, recording and measuring instruments

We would like to introduce a case study on the design of the F/I Varnish Removal Device by Aitec Co., Ltd. To optimize our customers' operational efficiency, we conduct an analysis of their operations and propose suitable robot implementations tailored to each customer. We achieve automation, labor-saving, and unmanned operations based on the results of our customers' operations, so please feel free to consult us for any requests. 【Case Overview】 ■Device Name: F/I Varnish Removal Device ■Field: Automotive ■Workpiece: Gasoline Injector Nozzle ■Process: Polishing ■Specifications: Polishing Device for the Inner Surface of Gasoline Injector Nozzles *For more details, please refer to the PDF materials or feel free to contact us.

• Wafer processing/polishing equipment

We will provide you with basic knowledge about difficult-to-machine materials, including definitions, characteristics, types of materials, and classifications, through "Difficult-to-Machine Processing.com" (Aitec Co., Ltd.). In particular, there are various types of materials that are classified based on their characteristics. If you request processing from us, we can offer appropriate suggestions on how to handle each material. Please feel free to consult with us. *You can view the article details through the related links.

• Processing Contract

Here is an example of "shrink fitting" conducted by Aitec Co., Ltd. The part is a cylindrical shape that is fitted into a mold called a sprue bush and is used in injection molding. Since the inner part has an outer diameter groove, shrink fitting was applied to two parts of different colors. Additionally, after the shrink fitting, polishing of the inner and outer diameters and finishing of the grooves are performed. [Case Overview] ■ Processed Item: Sprue Bush ■ Processing Content: Shrink Fitting *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

We would like to introduce a case study of "high-precision machining of brass" conducted at Aitec Co., Ltd. Tolerance holes and positioning key grooves are applied to each face, with requirements for flatness, parallelism, and verticality of the six faces within 0.01mm, and positional tolerance of each tolerance hole and groove within 0.03mm. For the flatness, parallelism, and verticality of the six faces, we were able to finish each face one by one using a surface grinder with a grinding wheel suitable for soft materials, while regularly checking for clogging, ensuring that we stayed within tolerance. [Case Overview] ■ Material: Brass (C3602) ■ Machined Product: High-precision block ■ Machining Details - Rough machining (5-axis machining center) - Grinding (surface grinder) - Finishing (5-axis machining center) *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

We would like to introduce a case of "fine thread assembly processing" conducted at Aitec Co., Ltd. This case was produced using Invar material (FN-36). The processing involved the use of a core jig and careful adjustments of clamping force to prevent deformation of the product during manufacturing. Since the male thread serves as the reference for alignment, we devised the cutting tools and processing paths to ensure that no burrs would form at the tip, allowing the female thread to fit smoothly. 【Case Overview】 ■Material: Invar material (FN-36) ■Processing Details: M31X0.5 alignment processing *For more details, please refer to the related links or feel free to contact us.

• Other metal materials

"Invar" is a metal material that has the characteristic of very low thermal expansion. It has significant advantages as a metal, including electrical conductivity, solderability, elasticity, and compatibility with welding. Additionally, there is also "Super Invar," which possesses even more excellent properties, with a thermal expansion coefficient less than 1/100 that of iron. 【Features】 ■ A metal material with the characteristic of very low thermal expansion ■ The expansion coefficient of Invar is approximately 1/10 that of iron and nickel ■ It has advantages as a metal, including electrical conductivity, solderability, elasticity, and compatibility with welding *For more details, please refer to the PDF document or feel free to contact us.

• Other metal materials

"Fine ceramics" are processed into shapes through grinding with diamond abrasives, which possess hardness four to five times greater than that of steel. The difficulty in processing arises from their brittle nature, which leads to the occurrence of cracks, causing the abrasive cutting edges to be guided along these cracks. Additionally, when nano-level finishing precision is required, it is necessary to carefully consider each factor, such as the selection of diamond wheels and grinding machines, in order to establish the know-how to achieve ultra-precision finishing surfaces. [Features] - High hardness and wear resistance - Materials that can also be used as cutting tool materials *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

We would like to introduce a processing case of "thin plate polishing" conducted at Aitec Co., Ltd. This case involves a Hastelloy (C-22) plate measuring 3×305×355, with a thickness tolerance of ±0.02mm and geometric tolerances for flatness and parallelism within 0.03mm. The processing was done through surface grinding, repeatedly polishing one side. Unlike conventional clamping methods, we used a different clamping technique to finish the reference surface, and then clamped the opposite side to prevent the workpiece from warping during finishing. [Case Overview] ■ Material: Hastelloy ■ Size: 3×305×355 ■ Processing Details: Surface Grinding *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

"Hastelloy" is excellent in heat resistance, corrosion resistance, oxidation resistance, and high-temperature properties, and is used in fields such as aerospace, space, and nuclear power. The reasons it is difficult to machine include high-temperature strength, susceptibility to work hardening, high affinity with tool materials, and poor thermal conductivity. Choosing the right tools is challenging, and machining requires utmost care, making it a material that is particularly difficult to work with among hard-to-machine materials. 【Features】 ■ Excellent heat resistance, corrosion resistance, oxidation resistance, and high-temperature properties ■ Used in fields such as aerospace, space, and nuclear power *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

We would like to introduce a case study of the production of "Inconel housing" conducted by Aitec Co., Ltd. This product involved a significant amount of material removal, so the key point was how to perform rough machining. We took our time with the rough machining to prevent thermal deformation of the base material. For the wall thickness of approximately 3mm with a tolerance of 0.02mm, we created a fixture during the finishing process to ensure that no deformation from clamping or chatter due to the thin wall occurred, allowing us to finish within the specified tolerance. [Case Overview] ■ Material: Inconel 718 ■ Machining Process: Turning and Cutting *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

"Inconel" is a heat-resistant alloy primarily composed of nickel, known for its excellent high-temperature strength and oxidation resistance. Its features include the ability to maintain strength even at high temperatures. Additionally, it possesses outstanding corrosion resistance, maintaining performance even in harsh corrosive environments such as sulfuric acid and hydrochloric acid. Furthermore, it can be hardened through quenching and work hardening, allowing for adjustments in hardness and strength to suit specific applications. [Reasons for Difficulties in Machining] ■ High-temperature strength is significant ■ Prone to work hardening ■ High affinity with tool materials ■ Poor thermal conductivity *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

"Aluminum (Al)" has many properties besides being lightweight, including high specific strength, good ductility, and good machinability. Particularly, high-Si aluminum alloys exhibit extremely excellent wear resistance and are widely used in automotive engine components due to their lightweight nature. Thus, the excellent wear resistance of these metals results in significant load on tools and tool wear from a machining perspective, making their machinability extremely poor; high-Si aluminum alloys are categorized as difficult-to-machine materials. 【Features】 ■ Lightweight ■ High specific strength, good ductility, and good machinability ■ Good electrical and thermal conductivity ■ Excellent corrosion resistance ■ Excellent resistance at cryogenic temperatures *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

We would like to introduce a processing example of "parts for printing machines (A5052)" conducted by Aitec Co., Ltd. The key point of the shape is that it has been processed with unevenness in the direction of advancement to improve the sliding of printed materials. Since printed materials need to flow smoothly, precision is required for surface roughness and the angles of curved surfaces. Additionally, high precision is also required for perpendicularity and parallelism, as multiple parts need to be combined. 【Case Overview】 ■Material: Aluminum ■Processing Content: Uneven processing *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

We would like to introduce a case of "Screw Alignment Processing (A7075)" conducted at Aitec Co., Ltd. A7075 is one of the materials with top-class strength among aluminum alloys. In addition to the material itself, processing the screw section is very challenging, as there are no dimensional specifications for the screw section, and the requirement was to accommodate a supplied male part without any drawings. First, we measured the male screw using a three-dimensional measuring instrument and an image measuring instrument, and then we manufactured a dedicated cutting tool. Using the manufactured tool, we determined the processing values while aligning the male screw and completed the finishing. 【Case Overview】 ■Material: Aluminum Alloy A7075 ■Requirements: Accommodate a supplied male part without any drawings ■Processing Details: Screw Alignment Processing *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

We would like to introduce a case study of "flat grinding and hole processing of non-magnetic metals" conducted by Aitec Co., Ltd. A flat grinding process was performed on an aluminum plate measuring 200mm × 400mm × 6mm, requiring a parallelism and flatness of 0.03mm, and 2000 through holes of Ф0.5mm were processed. For the hole processing of 0.5mm, we adjusted the feed while machining with a machining center at a maximum speed of 20,000 rpm, successfully completing the work without breaking the drill. 【Case Overview】 ■ Size: 200mm × 400mm × 6mm ■ Material: Aluminum ■ Processing Details ・Flat grinding requiring a parallelism and flatness of 0.03mm ・Processing of 2000 through holes of Ф0.5mm *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract