ヘガネスジャパン List of Products and Services

Heganes reduced iron powder is the root of Heganes iron powder and is produced using the original technology known as the "Heganes reduced iron powder method." It has a history of over a hundred years and boasts the largest production capacity in the world. It has gained exceptional trust as the global industry standard and is widely adopted beyond powder metallurgy applications.

Heganes partial diffusion low alloy steel powder Distalloy has been a pioneer in partial diffusion low alloy steel powder and has received much support as a world standard since its development. It is an extremely stable and easy-to-use material that flexibly adapts to process conditions.

Heganes Atomized Iron Powder is an extremely high-quality material made from high-grade automotive scrap, known for its excellent environmental performance. It is also used as the base iron powder for our high-strength low-alloy steel powder, Distalloy.

Heganes low alloy steel pre-alloy powders, such as Fe-Mo, Fe-Cu, Fe-Ni-Mo, and Fe-Cr-Mo systems, are available in a wide variety. They are characterized by achieving a homogeneous structure, excellent hardenability, and a high sinter hardening effect.

Heganes phosphorus-containing iron powder is a unique alloy powder that contains 0.6% phosphorus, available in two types: atomized iron powder base and reduced iron powder base. It can be mixed with other materials to achieve the desired P%. Additionally, it exhibits excellent properties as a soft magnetic material.

The technology of powder metallurgy (PM) is widely adopted in various fields, including the automotive industry, as a sustainable "green" technology with a high material utilization rate (yield) close to 100% and low total energy consumption. By optimizing materials, process conditions, and design, it enables significant reductions in the number of steps previously required for processes such as gear cutting from steel, as well as lightweight and compact gear designs. Additionally, it allows for improvements in gear characteristics such as NVH, along with the addition of desired high functionality. 【Features】 - Elimination of gear cutting and hobbing allows for more than a 25% reduction in process time. - Significant reduction in the number of manufacturing equipment and installation area is possible. - Over 20% weight reduction can be achieved without additional processing steps such as hollowing or thinning. - A 15% reduction in bending and impact stress is possible with shape designs that are difficult with conventional methods. - Shape features such as marking can be added without any additional processes. - Integrated forming of gears and synchro cones can eliminate welding and preliminary processing steps. 【Exhibition Information】 Exhibition Name: 2021 Automotive Technology Exhibition Date: May 24 (Wed) to May 26 (Fri), 2021, 10:00 AM to 6:00 PM (until 5:00 PM on the final day) Venue: Pacifico Yokohama Exhibition Hall (Booth Number: 160)

Our company offers a rich lineup of "powder metallurgy iron powder" suitable for high-load sintered parts, formulated with iron as the base and mixed with nickel, chromium, molybdenum, and other elements! The technology of powder metallurgy has an extremely high material yield and uses less energy, making it widely adopted in various fields, including the automotive industry, as a "green technology." By optimizing materials, process conditions, and design, it is possible to reduce processes such as gear cutting compared to steel materials. This also enables lightweight miniaturization and noise reduction of components like gears. **Benefits of Powder Metallurgy** - No need for gear cutting or hobbing! Processes can be shortened to less than 1/4. - Over 20% weight reduction is possible without additional processing such as hollowing or thinning. - The number of manufacturing equipment and installation space can be reduced, allowing for a 40% reduction in capital investment. - Compared to conventional methods, bending and impact stress can be alleviated by 15%.

Our company offers a wide range of powder materials for the automotive sector, including metal powders for sintered parts and soft magnetic materials used for pressed magnetic cores in motors and reactors. Among the metal powders, "Starmix Nova" is zinc-free and features high apparent density along with excellent flowability, lubricity, and compressibility, contributing to improved strength and dimensional accuracy. Additionally, the soft magnetic material "Somaloy" allows for 3D magnetic circuit and shape design, addressing the need for reduced core losses. It has a proven track record in applications such as the cores of axial gap motors. 【Exhibition Information: Automotive Technology Exhibition 2025】 Date: May 21 (Wed) - May 23 (Fri), 2025 *Online version: May 14 (Wed) - June 4 (Wed) Venue: Pacifico Yokohama, Booth Number: 342 *You can view the catalog and technical materials by clicking "Download Catalog." The CO2 emissions for the soft magnetic materials can also be disclosed. Please feel free to contact us.

"Intralube GS" is a mixed powder with high powder strength, making it easy to process molded bodies. The powder strength can be further improved by using heated mold forming. This reduces the risk of cracking during compression, contributing to increased productivity and reduced wear on processing tools. 【Features】 ■ Good filling and lubricating properties ■ Easy handling of powder and processing of molded bodies ■ Significantly reduces time and costs compared to conventional post-sintering processing ■ Reduces scrap rate of molded bodies *For more details, please download the catalog. Feel free to contact us with any inquiries.

To manufacture high-performance components at low cost, it is necessary to use segregation-resistant powders with high apparent density and excellent flowability. In particular, for long and complex-shaped components, the powder must have a high apparent density and be capable of uniform filling in the mold. Starmix Nova has a high apparent density, excellent flowability and lubricity, and also high compressibility, which improves molding efficiency. As a result, it becomes possible to consistently provide higher quality products.