シー・アイ・エム総合研究所 Product Lineup

The "Dr. Process Navi" series is a process management/cost management system specialized for make-to-order production. It focuses on single-item, small-batch production within make-to-order manufacturing, including mold manufacturing, prototyping, equipment manufacturing, and dedicated equipment manufacturing. The "Dr. Process Navi" series offers three editions tailored to the management level of companies, with all editions featuring a master schedule Gantt chart, system integration capabilities, and individual cost management functions as standard. Dr. Process Navi Standard organizes the complex connections of processes and supports efficient operation of equipment. It addresses the following challenges: - There is a need for a system that fits make-to-order production, particularly single-item and small-batch production. - We want to achieve information sharing and standardization through the systematization of process design tasks using tools like Excel. - We aim to automate schedule planning through allocation to machines. - We want to create a manufacturing environment that is resilient to changes in delivery dates, rush orders, and design changes. - We want to manage individual costs in real-time during processing.

• Database
• Process Control System
• Cost Management System

In environments with a variety of small-lot or single-item production, it is not uncommon for companies to manage processes using spreadsheet software or whiteboards, as the processes differ for each project. As a result, challenges such as an inability to grasp progress, a high risk of delivery delays, and a lack of visibility into project costs tend to arise. The "Dr. Process Navi" series is a process management and cost management system designed to solve these on-site challenges. It allows for a quick overview of the progress status for each project, centered around a large-scale Gantt chart. It connects information from the manufacturing site and visualizes progress, delivery dates, and costs collectively. Additionally, three editions are available to choose from based on management levels, allowing for a small start from process management using spreadsheet software. The scope of use can be gradually expanded according to the operational level of the implementing company. This system is suitable for process management in manufacturing environments where processes tend to become complex, such as mold making, prototyping, and dedicated machine manufacturing. For main features, implementation benefits, and usage images, please download the PDF or feel free to contact us.

• Database
• Process Control System
• Cost Management System

The "Dr. Process Navi" series is a process management/cost management system specialized for make-to-order production. It covers single-item low-volume production (variety production) within make-to-order manufacturing, including mold manufacturing, prototyping, equipment manufacturing, and dedicated equipment manufacturing. The "Dr. Process Navi" series offers three editions tailored to the management levels of companies, and all editions come standard with a master schedule Gantt chart, system integration features, and individual cost management functions. Dr. Process Navi Basic is ideal for clarifying milestones and digitizing on-site achievements. It addresses the following challenges: - There is no dedicated person for process design (process input and schedule planning). - There is no one who can grasp the overall manufacturing process and create plans. - The number of parts and processes is too high, making it difficult to create process plans for each production number. - Decisions on parts and process steps are often made based on on-site judgment (experience and intuition). - Even if process design is done, there are too many changes to manage effectively.

• Database
• Process Control System
• Cost Management System

Mold management requires integrated management that includes not only the company's own information management but also that of the suppliers. Dr. Mold Management Cloud supports the resolution of various challenges in mold management through centralized management of basic and maintenance information. Additionally, by managing the workflow of mold location information across companies, it helps prevent issues related to free storage of molds and supports the proper management of mold transactions. Would you like to move away from person-dependent management (e.g., Excel management left to individuals) that is on the verge of legal violations? - Achieves sharing of mold information between mold lenders and borrowers - Comprehensive basic functions such as preventing line stoppages, linking molds to products, and managing mold combinations - Allows selection between cloud operation or on-premises operation based on the needs of the implementing company 【Features of Dr. Mold Management Cloud】 1. Centralized management of all information related to molds 2. Inquiry of mold lists and mold history information tailored to various needs 3. Shot management designed for integration with production management systems, etc. 4. Understanding of maintenance schedules through maintenance thresholds and shot management 5. Supports management of mold subcomponents 6. Systematizes the mold transfer workflow between companies 7. Capable of managing the relationship between molds and products

• Internal Control and Operational Management
• Database
• Workflow System

"Dr. Engineering PRO" is a production scheduler and integrated process management system that is thoroughly familiar with the mold manufacturing site. It centrally manages the load and progress from the entire factory down to individual resources (machines and personnel). With a production scheduler specialized for mold manufacturing, it automatically devises appropriate scheduling based on detailed condition settings such as delivery dates and priorities. [Features] ■ Centralized management of production status and resource (machines and personnel) conditions at the manufacturing site ■ Quick understanding of load and progress status from the entire factory down to individual resources (machines and personnel) ■ Automatic planning of schedules considering detailed conditions such as delivery dates and priorities (scheduling optimization) ■ Diverse performance collection options that can be selected according to the business type of the site ■ Available in Chinese (Dr. Production Management PRO) and English (Dr. Process PRO) *Our website also introduces "detailed features" and "case studies" for each product. We also offer online demos. By applying through the site below, you can also view the "product introduction video." Please be sure to visit the site below.

• Production Scheduler
• Database
• Production Management System

"Dr. Cost PRO" is a cost management system that is thoroughly familiar with the mold manufacturing industry. With a focus on individual profitability management, it allows for comparison of actual versus budgeted costs by production number, part, and process. Real-time costs can be monitored according to progress, supporting early detection of issues and countermeasures. It is equipped with various analytical functions that enable accurate situational judgment and problem identification. By linking with Dr. Process PRO, a total system is realized that comprehensively understands both progress and costs. 【Features】 ■ Thorough individual profitability management ■ Early detection and reduction of losses ■ Diverse analytical functions *On our website, we also introduce "detailed features" and "case studies" for each product. Additionally, we offer online demos. By applying through the site below, you can also view the "product introduction video." We invite you to visit the site below.

• Cost Management System
• Database
• Other production management systems

As an option product of Dr. Engineering PRO, it supports work instructions and performance input for manufacturing sites! The features are as follows: ● Supports work instructions and performance collection using smartphones ● Allows real-time collection of work performance even from locations where computers cannot be placed ● Software is centrally managed on a server, making maintenance easy *On our website, we also introduce "detailed features" and "case studies" for each product. Additionally, we offer online demos. By applying through the site below, you can also view the "product introduction video." We invite you to visit the site below.

• Mold Design
• Process Control System

The "Dr. Process Family" is a production management system aimed at manufacturing industries that engage in single-item or small-batch custom orders. Utilizing package products and related solutions centered around "Dr. Process PRO" and "Dr. Cost PRO," we provide one-stop support for manufacturing, sales, and purchasing operations. 【Effective in the following environments】 ■ Mainly focused on single-item custom production, particularly in mold manufacturing ■ No standardization of work hours or process steps, relying on individual experience and intuition ■ Sometimes outsourcing despite having available manpower in-house ■ Frequent changes in delivery dates and last-minute orders, making planning difficult ■ It takes time to identify delivery delays and their causes ■ No system for aggregating the costs of individual products, or the aggregation process is slow ■ Incoming material schedules are not shared, making it impossible to create schedules We offer detailed explanations of the Dr. Process Family lineup and conduct online demos. Please request through the online demo application link below or the inquiry button. We accept online demos via our company website. After applying, you can also view product introduction videos.

• Database
• Production Management System
• Purchasing Management System

"Dr. Setup" primarily aims to solve various issues related to setup work in the body press process and significantly improve production efficiency. By systematizing areas that have mainly been handled manually, it enables planned setup work and ensures the safety of mold transportation. Specifically, it determines the production order of panels based on the required number of panels for the body line and the inventory of panels, supporting setup planning in accordance with panel production. 【Features of Dr. Setup】 ■ Optimal scheduling for line setup (mold change) ■ Optimization of parts production quantity and intermediate inventory 【Solutions to Conventional Challenges in the Press Process】 ■ Prevention of crane conflicts ■ Proactive avoidance of panel stockouts ■ Prevention of transport cart shortages ■ Optimal scheduling of complex setup plans ■ Support for identifying the impact range of press machine failures and early alternative planning *On our website, we also introduce the "detailed features" and "case studies" of each product, including Dr. Setup. We also offer online demos. Please visit the site below.

• Database
• Production Scheduler
• Other production management systems

We would like to introduce a case study of the implementation of "Dr. Process Family" at Ryobi Mitsugi Co., Ltd. The company, which supports the die-casting technology of the Ryobi Group, is responsible not only for mold manufacturing and maintenance but also for parts processing for Ryobi. In this context, we will discuss the challenges that led to the introduction of Dr. Process PRO, how it is being utilized, and how Dr. Process PRO has contributed to maximizing customer satisfaction. 【Case Study】 ■Implementation Site: Ryobi Mitsugi Co., Ltd. ■Implemented Product: Dr. Process PRO *On our website, we also introduce the "detailed features" and "case studies" of each product. Additionally, we offer online demos. By applying through the site below, you can also view the "product introduction video." We encourage you to visit the site below.

• Other molds
• Process Control System
• Production Scheduler

We would like to introduce a case study of the implementation of "Dr. Process Family" at Sosei Engineering Co., Ltd. Since its establishment, Sosei Engineering has been expanding its application fields in semiconductor mold manufacturing, including injection molding molds for electronic components (connectors) and press mold parts related to the automotive industry. They are a mold manufacturer that provides a consistent service from mold design to manufacturing and assembly. Since the introduction of Dr. Process PRO/Dr. Cost PRO in 2015, President Nagamoto's diligent efforts and leadership have borne fruit, establishing the system as an indispensable core of the production site, responsible for both increasing orders and improving production efficiency. [Case Study] ■ Implementation Site: Sosei Engineering Co., Ltd. ■ Implemented Products: Dr. Process PRO, Dr. Cost PRO *On our website, we also introduce the "Detailed Functions" and "Case Studies" of each product. Additionally, we offer online demos. By applying through the site below, you can also view the "Product Introduction Video." We invite you to visit the site below.

• Other molds
• Process Control System
• Production Scheduler

As an optional product for Dr. Engineering PRO and Dr. Engineering Lite, it supports the import of production number information, parts information, and process information! With the Dr. Engineering Family covering the production site and collaborating with upstream processes such as order management and CAD, it contributes to improving operational efficiency across departments. The features of the "Data Integration Tool" are as follows: ● Capable of importing order information from company-wide ERP systems and order management systems ● Capable of importing parts information from the design department (CAD/CAM, etc.) ● Capable of importing process design review results before process input as parts information and process information ● Supports re-importing of modified data ● Import items can be adjusted to match the layout of the source ● Supports both on-demand imports and automatic imports Additionally, we can accommodate requests for customization of the integration tool and the creation of your unique integration systems. Please contact us for more details. *Our website also introduces "detailed features" and "case studies" for each product. We also offer online demos. By applying through the site below, you can also view "product introduction videos." We invite you to visit the site below.

• Other CAM related software
• Process Control System

This is a case study introducing the implementation of the mold production management system "Dr. Process Family" at Ogiwara Co., Ltd. For the company, which is an indispensable presence for renowned automotive manufacturers both domestically and internationally, we summarize how they advanced the reconstruction of their core system, which was a management challenge during the update, why Dr. Process Family was chosen, and what benefits were gained less than a year after implementation, along with future prospects and challenges. 【Case Study】 ■Implementation Site: Ogiwara Co., Ltd. ■Implemented Product: Dr. Process Family + "Di-Mo" (WISH Co., Ltd.) *On our website, we also introduce the "detailed features" and "case studies" of each product. Additionally, we offer online demos. By applying through the site below, you can also view the "product introduction video." We invite you to visit the site below.

• Other molds
• Process Control System
• Production Scheduler

We would like to introduce a case study of the implementation of "Dr. Process PRO" at Sasayama Co., Ltd. Originally, the company specialized in molds for home appliances, but when transitioning to molds for automotive parts, it was necessary to fundamentally change the way schedule management was handled. Therefore, they decided to implement Dr. Process PRO. Initially, they managed scheduling using whiteboards and spreadsheets, but considering the significant increase in the number of parts and the lengthening of manufacturing periods, including trials, they determined that IT systemization was essential. [Case Study] ■ Implementation Site: Sasayama Co., Ltd. ■ Implemented Product: Dr. Process Family *On our website, we also introduce the "Detailed Features" and "Implementation Cases" of each product. Additionally, we offer online demos. By applying through the site below, you can also view the "Product Introduction Video." We invite you to visit the site below.

• Other molds
• Process Control System
• Production Scheduler

We would like to introduce a case study of the implementation of "Dr. Process PRO" at hakkai Corporation. As part of the company's traditional small group activities called "Minchalle," they considered systematizing mold process management. At that time, the mold department managed schedules by process groups, which led to inefficiencies and chronic busyness due to the lack of overall management, while also resulting in a significant amount of wasted downtime. With the introduction of this product, on-site personnel found it easier to grasp the overall situation and access necessary information. [Case Study] ■ Implementation Site: hakkai Corporation ■ Implemented Product: Dr. Process Family *On our website, we also introduce "detailed features" and "case studies" for each product. Additionally, we offer online demos. By applying through the site below, you can also view the "product introduction video." We encourage you to visit the site below.

• Other molds
• Process Control System
• Cost Management System