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This is a raw material mixing device that can be directly loaded from a loader. A conveying device is installed, and the mixed raw materials are automatically discharged. It can also be used as a metering supply device.
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It is used in composting facilities for organic waste. By pre-cutting the organic waste, it promotes smooth composting. It helps shorten the fermentation period and prevent unpleasant odors. The structure is integrated with a hopper, allowing for quick grinding of organic waste.
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A fermentation tank utilizing a truck bed (arm roll container) that makes transportation easy. By adding more containers, it is possible to improve processing capacity. No need for turning around, and the operation is simple. It is a high-pressure aeration type fermentation tank that suppresses the generation of foul odors and can be operated even in urban areas.
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The Porous Alpha Deodorization System is an odor removal device developed by the Tottori Prefectural Livestock Experiment Station, utilizing glass foam material (Porous Alpha). When odor gases such as ammonia and hydrogen sulfide pass through the countless fine pores of Porous Alpha, the odor components are adsorbed within the pores, and the adsorbed odor components are decomposed and deodorized by microorganisms that have settled on the Porous Alpha. It maintains a high deodorization capability without the need for substrate replacement for a semi-permanent period. ■ Product Features - Maintains high deodorization capability - Requires a small installation area - Low water and electricity costs - No need for regular replacement of deodorizing material The tanks of the deodorization system are available in various forms, such as steel plate, reinforced concrete, silo-type, and resin tanks, depending on the site conditions and scale.
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A ventilation unit that allows for easy drying of compost by installing ventilation pipes on the floor and using a dedicated hot air device for heating and ventilation. Thanks to the fermentation heat of the raw materials and ventilation control, drying is completed in about 2 to 7 days just by piling up the raw materials. By utilizing fermentation heat, the running costs can be reduced to one-third to one-fifth compared to drying using fuel.
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By pre-crushing the raw materials, smooth composting is promoted. This helps shorten the fermentation period and prevent unpleasant odors. As shown in the image, it is used in combination with devices such as metering feeders.
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EasyJet is an unprecedented aeration technology that blows high-pressure air, 50 to 100 times that of a blower, into compost materials. Traditional ventilation methods often fail to provide sufficient oxygen due to uneven airflow and clogging, but EasyJet addresses these ventilation challenges. Aerobic fermentation requires sustained oxygen supply, and when the oxygen concentration in the compost materials decreases, the fermentation rate slows down, and if it falls below a certain threshold, aerobic reactions nearly stop. EasyJet supplies the necessary oxygen for fermentation evenly, allowing aerobic fermentation to continue and enhancing compost quality.
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Free membership registrationA blower ventilation fermentation tank utilizing the ventilation know-how developed at Mirai-e. We design an appropriate ventilation system based on the characteristics of the raw materials and the processing volume. Depending on customer requests, we prioritize either fermentation or drying, achieving high fermentation/drying efficiency through appropriate design.
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Free membership registrationWe remove foreign objects mixed in the compost (such as large wood chips, undecomposed clumps, and plastic) to achieve stable quality compost production. We have a wide range of options available according to the processing volume.
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It automatically packages compost into bags.
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Since it will ferment rapidly over a short period, the ammonia concentration may be slightly high, but it can be managed with a partial deodorization system.
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Free membership registrationThe sludge contains polymer coagulants, and when using heavy machinery (loaders) for preparation, large clumps form during the mixing process with auxiliary materials, resulting in longer preparation times and significant fuel and labor costs. In this plant, the preparation work has been automated, and by eliminating the turning process in the fermentation stage, it enables operation with extremely low running costs. By combining ventilation methods, it is also possible to choose an operating method that uses returned compost. This allows for efficient moisture evaporation, ensuring the reliable production of returned compost. It helps to reduce the purchase amount of valuable auxiliary materials such as wood-based materials, achieving further reductions in running costs.
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Free membership registrationThe sludge contains polymer coagulants, and during the preparation process using heavy machinery (loaders), large clumps can form when mixing with auxiliary materials, leading to longer preparation times. Depending on the operator's skills, there can be inconsistencies in the preparation, resulting in unsuccessful composting, which occurs frequently. This system automates the cumbersome sludge preparation process, allowing for stable processing throughout the year without being affected by work skills. The fermentation temperature rises quickly, enabling a reduction in the fermentation period. Additionally, there is no need for turning operations, allowing for operation with minimal personnel. The produced compost boasts high quality due to the sustained aerobic fermentation.
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A food waste recycling plant that can compost without emitting foul odors, thanks to our know-how. By maintaining the raw materials in an aerobic state and eliminating the need for turning, it has become possible to construct facilities that generate almost no unpleasant smells. It can also be implemented in regulated areas. Additionally, by adopting a high-pressure ventilation system, it is capable of high-temperature fermentation even at external temperatures as low as -20°C (without using heaters or similar devices). This is a low-running-cost plant suitable for companies looking to start new food waste processing or municipalities aiming to reduce waste disposal costs.
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A composting system using an arm roll container. Since composting is completed inside the arm roll container, there is no need to construct new buildings if there are idle facilities available. Foreign materials are removed by a pre-treatment device, and food waste is finely crushed. It is mixed with auxiliary materials and loaded into the arm roll. There is no need for turning, and there is almost no odor, so deodorization equipment is not required. This is a composting system that can be used even in urban areas.
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Free membership registrationQuickly composting wood-based materials mixed with plant matter using a unique ventilation method. The fermentation period is short, allowing composting in half the time of conventional methods.
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A system for processing high-moisture pig manure that has been separated into solid and liquid without any auxiliary materials. The high-moisture manure, approximately 95% moisture content, is reliably dried in a short period using a rotary mixing device and a high-pressure aeration method.
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Free membership registrationThis is a package for quickly composting horse manure mixed with wood chips collected from the stable. Generally, horse manure mixed with bedding has a high C/N ratio and a long fermentation period, but this package allows for composting in about half the time of conventional methods.
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This is a package for producing return compost at a low cost by combining multiple ventilation methods. It can be implemented in existing composting facilities, reducing initial costs.
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Free membership registrationA system for composting blue-green algae and other aquatic plants that occur in lakes and marshes on-site. After processing with a pre-treatment device, the material is placed into bulk bags and composted using a high-pressure aeration method. By increasing the number of bulk bags, it can be easily expanded. Additionally, after composting is complete, it can be transported and used in fields while still in the bags.
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Our company manufactures deodorizing devices using "porous glass foam material" as the base material. Microorganisms settle in the fine pores of the foam material, efficiently breaking down odors. This maintains excellent deodorizing capability and eliminates the need for base material replacement over long periods. It can be operated with a low-pressure blower, contributing to reduced running costs. We are currently offering materials that include case studies. 【Case Studies】 ◎ Sewage sludge composting facility ◎ Large-scale pig farming composting facility ◎ Food recycling facility ◎ Major paper manufacturing plant *For more details, please refer to the materials. Feel free to contact us with any inquiries.
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The "C Mode" is a device that automates the mixing of compost materials. It allows for direct input of raw materials and auxiliary materials from the loader, making it space-saving. It can uniformly mix raw materials with different specific gravities and high molecular sludge that is difficult to mix with a loader in a short time. Additionally, it achieves overwhelming cost and energy savings compared to conventional processing methods. We are currently offering materials that detail the features, benefits, and case studies of C Mode. [Contents] ■ What is C Mode ■ Benefits of Implementation ■ Case Studies ■ Options, etc. *For more details, please refer to the PDF document or feel free to contact us.
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The "Easy Jet" prevents clogging with a special nozzle and sends high-pressure air, 50 times that of a blower, into the compost, allowing oxygen to penetrate deeply. It is a composting device that can compost simply by piling up the material without the need for turning. It can be installed directly in existing facilities, and can be constructed freely in terms of area and shape. Additionally, it is effective not only in general composting sheds but also in combination with rotary and scoop fermentation tanks. We are currently offering materials that include features, benefits, and case studies of the Easy Jet. [Contents] ■ What is Easy Jet ■ Benefits ■ Case Studies *For more details, please refer to the PDF document or feel free to contact us.
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