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JUKI

addressTokyo/Tama-shi/Tsuru-maki 2-11-1
phone042-357-2211
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last updated:Mar 11, 2022
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JUKI List of Products and Services

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Inspection and Measurement System Case Studies (Traceability)

Introducing a case where the inspection image, which improved quality and increased productivity, was digitized.

We would like to introduce a case study by JUKI Corporation on the digitization of inspection images. Customers who managed inspection images on paper faced issues such as "it takes time to investigate the cause when defects occur" and "it takes time to record inspections by hand." After digitizing the inspection images, we have received feedback that it has become possible to prevent the occurrence and outflow of defective products, starting with early problem resolution. [Case Overview] ■ Customer Issues - It takes time to investigate the cause when defects occur. - It takes time to record inspections by hand. - There is a possibility of transcription errors. - It takes time to aggregate and manage inspection records and analyze data. *For more details, please refer to the PDF document or feel free to contact us.

  • Visual Inspection Equipment

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Inspection and Measurement System Case Study (Speeding Up Inspection Tact)

24-hour, 365-day line operation is possible! Here are examples of established traceability.

We would like to introduce a case study of the inspection machine implemented by JUKI Corporation. Our customers have expressed concerns such as "the manual visual inspection requires significant labor from multiple inspectors" and "there is variability in the results of visual inspections." After the introduction of the inspection machine, we have received feedback that it has enabled labor reduction and improved inspection quality by eliminating visual inspections. 【Case Overview】 ■ Customer Concerns - Manual visual inspection requires significant labor from multiple inspectors - There is variability in the results of visual inspections - Recording and transcribing inspection results takes time - For critical safety components that require strict inspection quality, inspection time and labor are particularly burdensome *For more details, please refer to the PDF document or feel free to contact us.

  • Visual Inspection Equipment

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Case studies of inspection machines, implementation machines, and measurement machines.

Utilizing the design and manufacturing know-how cultivated in the implementation and sewing business! We propose optimal solutions.

We will introduce case studies of inspection machines, mounting machines, and measurement machines handled by JUKI Corporation. In one case, due to challenges such as a shortage of inspection personnel and managers for visual inspections, the "SE1000" was introduced. This led to a significant reduction in man-hours through automatic inspection and a decrease in management man-hours through automatic aggregation from handwritten records. Additionally, there are cases where inspection time was dramatically reduced from 120 minutes to 3 minutes, and from 5,400 seconds to 40 seconds. Our company utilizes the design and manufacturing know-how cultivated in the mounting and sewing business to propose solutions suitable for your site. [Case Overview (Partial)] <CASE1> ■Challenge: Shortage of inspection personnel and managers ■Solution: Significant reduction in man-hours through automatic inspection <CASE2> ■Challenge: Accelerating inspection takt and stabilizing quality ■Solution: Achieving quality stabilization by improving the repeat stability of inspections *For more details, please refer to the PDF document or feel free to contact us.

  • Visual Inspection Equipment

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Electric Feeder "RF Series"

Introducing an electric feeder series that ensures stable supply of extremely small parts with excellent setup work efficiency!

We would like to introduce our electric feeder, the "RF Series." The "RF Feeder" inherits the high precision of the conventional EF feeder while achieving compactness, lightweight design, and slimness, as well as significantly improving the number of parts supplied. It can accommodate feeder widths from 4mm to 56mm, and the feeder pitch can be synchronized with the production program for automatic recognition. 【Features】 ■ Excellent setup workability ■ Visualization of operational status ■ Suction position correction function ■ Stable supply *For more details, please refer to the PDF document or feel free to contact us.

  • others

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Offline Data Creation Device "PG-01"

Easy, skill-free, offline support for creating parts data! Achieve improved line operating rates!

The "PG-01" is an offline data creation machine that allows for easy, skill-free operation. It can be integrated with JUKI products. It supports the creation of component data without stopping production. Please feel free to contact us when needed. 【Features】 ■ Supports the creation of component data without stopping production ■ Easy, skill-free operation ■ Integration with JUKI products ■ Achieves improved line operating rates *For more details, please refer to the PDF materials or feel free to contact us.

  • Mounter

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Placement monitor

Capturing the moment of component adhesion and mounting - the 'eye of the assembly process'! The analysis support features are also well-equipped.

The "Placement Monitor" is a newly developed ultra-compact camera mounted on the mount head that captures and saves suction and mounting operations in real-time. In the event of a defect, it enables visual factor analysis based on the saved image data. It is equipped with analysis support features such as "Movie Mode" and "Digital Zoom Function," allowing for comparison of images taken before and after part mounting to determine the presence or absence of parts. When starting production of a new model, it becomes easy to verify the mounting condition by displaying the master image with correctly mounted parts alongside images captured during production and trial runs, thus shortening the launch time for new models. 【Features】 ■ Defect cause analysis tool ■ Presence or absence judgment of parts ■ Database management ■ Setup assistance *For more details, please refer to the PDF document or feel free to contact us.

  • Monochrome camera

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Solder printing recognition position correction

Quality improvement after reflow! A mount-type solution that promotes self-alignment effects.

"Position correction for solder printing recognition" is JUKI's unique mount-integrated solution that promotes the self-alignment effect. By incorporating correction for solder printing positions, it enhances the self-alignment effect and reduces the impact of solder printing misalignment. In the case of multi-surface circuits, recognizing the solder on the most distant diagonal of the entire board allows for collective correction of all circuits, significantly shortening the solder recognition cycle time. 【Features】 ■ Mounting correction function through solder recognition ■ Low-cost solution with mount integration ■ Reduction of recognition time for multi-surface circuits ■ Log information accumulation function *For more details, please refer to the PDF document or feel free to contact us.

  • Soldering Equipment

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Implementation Integrated System Software "JaNets"

Achieving stable operation through visualization of equipment status! Supporting rapid decision-making and optimal operation of production lines.

"JaNets" is a line control software that maximizes processing speed at the highest level. It offers features such as a "data creation function" that generates production programs for each mounter with optimal line balance, and a "DB server management function" that allows sharing of machine and component data across multiple lines. It visualizes production progress, equipment operating status, and errors on the production floor, supporting rapid decision-making and optimal operation of production lines. 【Features】 ■ Data creation function: Creates production programs for each mounter with optimal line balance ■ DB server management function: Enables sharing of machine and component data across multiple lines ■ Analysis and improvement support software: Achieves stable operation through visualization of equipment status ■ External output function ・Outputs various events and status information from mounters, allowing for unique aggregation, analysis, and visualization by customers ・Supports CFX format *For more details, please refer to the PDF materials or feel free to contact us.

  • Software (middle, driver, security, etc.)

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Analysis and Improvement Support Software "Trace Monitor"

Don't miss abnormalities in the line! Reliable data accumulation, collection, and storage without human error is possible.

"Trace Monitor (standard)" is a revolutionary system tool that achieves stable operation by visualizing equipment status. It enables continuous data collection during production, allowing for early detection of line abnormalities to prevent issues from escalating. Data collection is easy, facilitating early analysis and countermeasures when problems arise. Automatic data collection and processing reduce labor hours. 【Features】 ■ Prevents line abnormalities in advance ■ Enables early analysis and countermeasures ■ Reduces labor hours without manual work ■ Improves reliability with accurate data ■ Visualizes equipment status *For more details, please refer to the PDF document or feel free to contact us.

  • Software (middle, driver, security, etc.)

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Quality Improvement Solution Software 'IFS-NX'

Achieving traceability! With interlock functionality, it prevents the production of defective boards in advance.

"IFS-NX" is a quality improvement solution software that can trace various information in circuit board production. Even during production, the mounter can match components with the suction device, allowing for external setup. By simply setting the Intelli feeder on the Intelli trolley, it automatically recognizes its position, improving operational efficiency and reliability. Additionally, based on the serial numbers and quantities registered at the time of component receipt, the software automatically deducts the number of components used on the mounter, simplifying component inventory management. 【Features】 ■ Improved product reliability ■ Realization of traceability ■ Increased operational rate through external setup ■ Management of remaining components *For more details, please refer to the PDF document or feel free to contact us.

  • Software (middle, driver, security, etc.)

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Printed Circuit Board Production Optimization Solution

Contributing to the improvement of customer productivity and reduction of loss costs! Here are five solutions we introduce.

We would like to introduce our "Printed Circuit Board Production Optimization Solution." By connecting to the JUKI Integrated Assembly System "JaNets," we enable real-time visibility of production status on-site, allowing for the identification of the causes of quality defects and facilitating appropriate and prompt responses in inventory management. We achieve optimization for small-batch, diverse production and contribute to improving our customers' productivity and reducing loss costs. 【Five Solutions】 ■ Production Progress and Performance Management Solution ■ Operating Performance Analysis Solution ■ Defect Analysis Solution ■ Equipment Maintenance Solution ■ Inventory Management Solution *For more details, please refer to the PDF document or feel free to contact us.

  • Printed Circuit Board

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Transformation of the entire parts management process realized [Parts Management Solution]

Automating complex and labor-intensive tasks such as inventory management, parts transportation, and combined shipping operations! Scheduled to exhibit at the International Logistics Comprehensive Exhibition!

JUKI offers innovative solutions for parts management processes in manufacturing sites. ■ Do you have any of these concerns? ● It takes time for inbound and outbound processes ● Warehouse space is being constrained ● The variety of packaging makes management complicated ● The first-in, first-out rule is not being thoroughly implemented We will solve these issues with our Storage solution! *For more details, please refer to the PDF document or feel free to contact us.

  • Production Management System

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Inspection and Measurement System Examples (Achieving Digitalization)

Contributing to reduced inspection time and the reliability of inspection data through automatic input and automatic aggregation management!

We would like to introduce a case study on the automation implementation by JUKI. JUKI's inspection and measurement systems contribute to reducing inspection time and enhancing the reliability of inspection data through digitization. Inspection time, which took 1.36 minutes in paper operations, can be shortened to 0 minutes with automatic input. Additionally, by transitioning from handwritten input of inspection records to automatic aggregation management, we also contribute to improving the reliability of inspection data. 【Effects】 ■ Improving the reliability of inspection data by transitioning from handwritten input of inspection records to automatic aggregation management. ■ By accumulating inspection data and capturing changes in production quality, it is possible to enhance product quality. ■ Strengthening traceability by saving images and records of all inspected items. *For more details, please refer to the PDF materials or feel free to contact us.

  • Visual Inspection Equipment

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Inspection and Measurement System Examples (Achieving Skill-less)

No manual needed! Since it can be operated without skills, it contributes to reducing the onboarding time for new inspectors.

We would like to introduce a case study on the automation implementation by JUKI. JUKI's inspection and measurement systems do not require veteran support or manuals, making it skill-less and accessible for beginners to operate. 【Benefits】 ■ Reduction in the onboarding time for new inspectors ■ Ability to maintain a high level of inspection quality ■ Development of operators into multi-skilled workers *For more details, please refer to the PDF document or feel free to contact us.

  • Visual Inspection Equipment

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Inspection and Measurement System Case Study (Realizing Automatic Inline Inspection Machine)

24-hour, 365-day operation is possible! It contributes to labor saving.

We would like to introduce a case study on the automation implementation by JUKI. JUKI's inspection and measurement systems enable 24/7 line operation, allowing inspections that were previously done manually to be automated, contributing to labor reduction. By integrating inline processes, we achieve smart inspection and measurement processes, leading to stabilized quality and reduced inspection times. 【Benefits】 ■ Realization of labor reduction ■ Capability for 24/7 line operation ■ Inline integration of inspection processes enables compliance with Industry 4.0 and Manufacturing 2025 *For more details, please refer to the PDF document or feel free to contact us.

  • Visual Inspection Equipment

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Case Studies of Inspection and Measurement Systems (Realizing Quantification of Sensory Evaluation)

Achieving quality improvement through the quantification of inspection contents and items! Utilizing JUKI's inspection algorithms and AI, continuous and accurate inspections are possible.

We would like to introduce a case study of JUKI's automation implementation. The inspection machine "SE1000" automates various inspection processes that were previously performed manually, including dimensional measurement, flatness inspection, scratches, and dents. Variability in inspection results due to inspectors or time of day can be reduced by using our inspection machine. 【Effects】 ■ Improvement in quality through quantification of inspection content and items ■ Continuous and accurate inspections made possible by utilizing JUKI's inspection algorithms and AI ■ Reduction of inspection errors, omissions, and inconsistencies due to individual differences and time of day *For more details, please refer to the PDF document or feel free to contact us.

  • Visual Inspection Equipment

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Inspection and Measurement System Case Study (Achieving Reduced Inspection Time)

Through automated inspection, the inspection time has been significantly reduced from 5,400 seconds to 40 seconds! It can also reduce inspection errors and omissions.

We would like to introduce a case study of JUKI's automation implementation. The inspection measurement system "SE1000" contributes to significantly reducing inspection time and achieving quantitative inspection of defects by introducing a hybrid inspection machine with a high-speed camera and high-precision laser. Visual inspection/full-area scanning with lasers took 5,400 seconds, but after implementation, it was reduced to 40 seconds. Additionally, by scanning the entire area with a high-speed 2D camera during inspection, we can also reduce inspection errors and omissions. 【Effects】 ■ Full inspection of mass-produced parts is now possible, gaining customer trust and acquiring new orders. ■ Inspection errors and omissions are reduced through inspection with a high-speed 2D camera. ■ Significant reduction in inspection labor hours achieved. *For more details, please refer to the PDF document or feel free to contact us.

  • Visual Inspection Equipment

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Case Studies of Inspection and Measurement Systems (Achieving Resolution of Labor Shortages)

Significant reduction in inspection man-hours through automated inspection! It also contributes to reducing management man-hours by automating data aggregation from handwritten records.

We would like to introduce a case study of JUKI's automation implementation. JUKI's inspection and measurement system consolidates multiple inspection tasks into a single inspection machine. This can reduce the labor hours and manpower required for inspections. Additionally, it contributes to reducing management labor through automatic aggregation from handwritten records and improving data reliability. 【Effects】 ■ By consolidating multiple inspection tasks such as surface inspection and dimensional inspection into one inspection machine, it is possible to reduce the labor hours required for inspections. ■ It is possible to reduce hiring costs, training costs, and personnel expenses. ■ Internal resources such as personnel can be effectively utilized in new businesses and other operations. ■ Supports the promotion of work style reform. *For more details, please refer to the PDF document or feel free to contact us.

  • Visual Inspection Equipment

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Inspection and Measurement System Case Studies (Achieving Automation of the Inspection Process)

The introduction of a hybrid inspection machine using a high-speed camera and high-precision laser has significantly reduced inspection time and enabled quantitative inspection of defects!

We would like to introduce a case study on JUKI's automation implementation. The inspection measurement system "SE1000" contributes to a significant reduction in inspection time and the realization of quantitative inspection of defects by performing: 1. A full scan with a high-speed 2D camera through hybrid inspection 2. Pinpoint inspection (depth) with a laser. 【Effects】 ■ Full inspection becomes possible, enhancing traceability through inspection data and images. ■ Statistical analysis can be conducted from data through the digitization and quantification of inspection content and records, enabling process management. ■ Defects are discovered in real-time, allowing for rapid feedback upstream and minimizing defects. *For more details, please refer to the PDF materials or feel free to contact us.

  • Visual Inspection Equipment

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Automated Warehouse: Case Study on Parts Management (Efficiency Improvement in Combined Parts Management)

Skill-less: Reducing the burden on workers! Automated decision-making with support software enables appropriate shipping.

We would like to introduce a case study of JUKI's automation implementation. The automated warehouse system "ISM Series" allows for automated decision-making through support software, even in picking tasks that require the judgment skills of operators, such as considering combinations of parts used in subsequent production processes. This enables proper outbound operations. It contributes to the efficiency of tasks in parts management. 【Effects】 ■ Skill-less operation and reduced burden on workers ■ Elimination of human errors ■ Significant reduction in outbound time *For more details, please refer to the PDF document or feel free to contact us.

  • Production Management System

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Automated Warehouse: Case Study on Parts Management (Reduction of Labor Hours in Picking Operations)

Promoting multi-skilled workers! A case where the step count in picking operations was reduced by 60%.

We would like to introduce a case study on JUKI's automation implementation. The automated warehouse system "ISM Series" allows for automatic parts retrieval from the instruction of parts dispatch. Before implementation, the step count for workers during picking tasks was 1,527,040 steps per month, but after implementation, it was reduced to 572,640 steps per month, achieving a 60% reduction. The picking tasks that traditionally required manual labor have been automated, leading to improved work efficiency and significant labor cost reductions. 【Effects】 ■ Reduction of labor hours in picking tasks ■ Promotion of multi-skilled workers *For more details, please refer to the PDF document or feel free to contact us.

  • Production Management System

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Automated Warehouse: Case Study on Parts Management (Achieving Efficiency in Inbound Operations)

Achieving reliable first-in, first-out! Introducing a case where the time for parts storage operations was reduced by 58%.

We would like to introduce a case study of JUKI's automation implementation. The automated warehouse system "ISM Series" allows for the bulk automatic storage of multiple parts. Before implementation, the time required for parts storage operations was 2,171 minutes per month, but after implementation, it was reduced to 1,250 minutes per month. The manual tasks required for traditional storage operations, such as checking parts shelves and shelf numbers, moving items, and storing them on shelves, have been automated, achieving greater efficiency in storage operations. [Effects] - Reduction of labor hours for storage operations - Reduction of errors in storage operations - Ensuring reliable first-in, first-out inventory management *For more details, please refer to the PDF materials or feel free to contact us.

  • Production Management System

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Automated Warehouse: Parts Management Case Study (Achieving Work Efficiency)

Achieving free location management! Smartening up parts shelves, improving work efficiency, and contributing to space-saving.

The automated warehouse system can also systematize the parts shelves that customers have through system software. It manages the locations of the parts shelves through the system, allowing for an understanding of where the parts are stored and the inventory status. The system identifies and directs the inbound and outbound processes, enabling quick and accurate picking without errors. Furthermore, it eliminates dead space in the parts shelves and achieves efficient storage of parts through free location management. 【Benefits】 ■ Accurate real-time inventory count of parts shelves ■ Reduction in picking work hours ■ Skill-less operation for workers ■ Space-saving *For more details, please refer to the PDF materials or feel free to contact us.

  • Production Management System

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Automated Warehouse: Parts Management Case Study (Achieving Real-Time Inventory Management)

Centralized management of warehouse inventory with system software! Data utilization for order placement and fulfillment is also possible.

We would like to introduce a case study of JUKI's automation implementation. The automated warehouse system centrally manages warehouse inventory with system software, visualizing the inventory status of not only the automated warehouse but also the parts shelves held by customers in real-time, enabling inventory management. In addition to improving the efficiency of inventory management tasks such as stocktaking, the inventory management data can also be utilized for parts ordering and receiving operations, preventing sudden stockouts and excess inventory, and achieving smooth inventory management. 【Effects】 ■ Accurate real-time understanding of inventory levels ■ Reduction of management man-hours for stocktaking tasks ■ Data utilization for ordering and receiving operations ■ Prevention of stockouts ■ Proper inventory management *For more details, please refer to the PDF materials or feel free to contact us.

  • Production Management System

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Automated Warehouse: Parts Management Case Study (Achieving System Integration)

Automation of parts warehouse management! Integration with production management systems and order management systems is also possible.

We would like to introduce a case study of JUKI's automation implementation. The automated warehouse system, centered around ISM software, not only integrates with existing shelves but also connects with various device terminals used for inbound and outbound operations, parts transportation systems, and core systems such as MES and ERP. By building a network with the automated warehouse system, we achieve automation of parts warehouse management, labor reduction, and improved work efficiency. 【Effects】 ■ Improved work efficiency by integrating with various devices ■ The existing shelves currently used by customers can also be monitored for inventory status of all parts through the ISM system ■ Integration with production management systems and order management systems is also possible ■ Once information integration between the parts warehouse system and the parts transportation system is established, automatic collection and delivery to the production line becomes possible *For more details, please refer to the PDF document or feel free to contact us.

  • Production Management System

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Automated Warehouse: Parts Management Case Study (Achieving Space Savings)

Reducing the burden on workers! Introducing a case that enabled significant space-saving in the parts warehouse.

We would like to introduce a case study of JUKI's automation implementation. Our automated warehouse system minimizes dead space that occurs with traditional parts shelves and achieves efficient storage of parts through free location management. In addition to significantly reducing the space required for parts storage, it has also alleviated the burden on workers. [Effects] ■ Significant reduction in the installation space for parts shelves ■ Reduced burden on workers *For more details, please refer to the PDF document or feel free to contact us.

  • Production Management System

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Mounting machine "RS-1R" (SMT surface mount)

High-speed modular mounter achieving a throughput of 47,000 CPH!

The "RS-1R" is a high-speed modular mounter that achieves a maximum cluster tact of 47,000 CPH. The advanced "Takumi Head" features a height-adjustable recognition sensor, providing optimal line balance and the highest level of throughput. With nozzle traceability functionality and support for large nozzle ATC, it accommodates a wide range of components from 0201 to large irregular parts. 【Features】 ■ High-speed performance with a maximum cluster tact of 47,000 CPH ■ Equipped with the height-adjustable "Takumi Head" ■ Achieves optimal line balance and the highest level of throughput ■ Wide compatibility with components ranging from 0201 to large irregular parts ■ Suitable for LED mounting *For more details, please refer to the PDF document or feel free to contact us.

  • Mounter

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Cream solder printer "RP-2 (HP) / RP-2 (B)"

Automatically adjusts and corrects printing position misalignment! A printing machine that achieves high-quality printing without human intervention.

The "RP-2 (HP) / RP-2 (B)" is a versatile printing machine that accommodates a wide range of production forms and offers excellent cost performance. It is possible to directly attach commercially available solder pots. By automatically supplying solder, it maintains a consistent rolling diameter of 15mm. With a high-precision solder guide, it prevents overflow on the sides of the squeegee, reduces the defect rate, and achieves high-quality printing. 【Features】 ■ Automatic solder supply system ■ Cream solder rolling diameter monitoring system ■ Stencil opening inspection system ■ Stencil lock & PCB clamping ■ Feedback function from SPI *For more details, please refer to the PDF materials or feel free to contact us.

  • Printing Machinery

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Exhibiting at the 23rd Implementation Process Technology Exhibition! JUKI seminar will also be held.

JUKI Smart Solutions: "Automation, Efficiency, Optimization - Transforming Production Processes Together with Our Customers"

JUKI will exhibit at the "23rd Implementation Process Technology Exhibition" held at Tokyo Big Sight from June 15 (Wednesday) to June 17 (Friday). At this exhibition, we will propose three process innovations under the theme of JUKI Smart Solutions: "Automation, Efficiency, Optimization - Transforming Production Processes Together with Our Customers." ■ Exhibition Themes SMT Process Efficiency Innovation Component Management Efficiency Innovation Post-Process Automation Innovation *For more details, please refer to the PDF materials or feel free to contact us.

  • Mounter

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Incoming Material Station

A material acceptance registration system that streamlines the acceptance process for reel components and reduces work errors!

The Incoming Material Station is a component acceptance registration system that makes the acceptance process of reel materials more efficient and reduces operational errors. It also improves data registration and traceability while generating a new unique ID during the inbound process. 【Features】 - You can individually set rules (codes, text, logos) for different label information for each supplier. - Operators simply place the reel materials on the stage, and a high-resolution camera reads the label information, generating a new unique ID while printing a new label. - Simultaneously with printing the new label, inbound information can be output to your ERP or ISM server, and imaging data for traceability can be stored. - Through the API interface, information can be shared with other systems (ERP, MES, mounter, etc.). *For more details, please refer to the PDF document or feel free to contact us.

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Storage Capacity Expansion Module "ISM3900"

Would you like to automate parts warehouse management with the ISM series of automated warehouses? We will solve the challenges of electronic component management and assembly parts management.

The "Automated Warehouse ISM3900" solves the challenges of managing electronic components and assembly parts. By optimizing space in the parts warehouse and shipping out items before they run out, productivity efficiency is improved. Important components are safely managed by storing them in cases. 【Features】 - The expansion module ISM 3900 can be connected to the back of the ISM 3600, allowing for storage of over 11,000 reels. - No time loss during material supply (during continuous inbound and outbound operations). - Operation is integrated with the ISM 3600. - Cases allow for flexible height adjustments from 8mm to 88mm. - Efficient use of storage space. - MSD management can be handled simultaneously with the ISM 3600. *For more details, please refer to the PDF document or feel free to contact us.

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Automated Warehouse Intelligent Storage Management System 'ISM500'

Would you like to automate parts warehouse management with the ISM series of automated warehouses? We will solve the challenges of electronic component management and assembly parts management.

The "Automated Warehouse ISM500" solves the challenges of managing electronic components and assembly parts. By optimizing space in the parts warehouse and shipping out items before they run out, productivity efficiency is improved. Important components are safely managed by storing them in cases. Additionally, with the humidity management module, parts can be managed at a humidity level of 5% or lower. 【Features】 〇 Up to 640 positions can be set (Minimum position size: 34 x 620 x 100 mm / width x depth x height) 〇 Multiple components can be stored in each position Example: 10-shelf configuration: up to 3,600 pieces of 7-inch reels, 8mm width type 16-shelf configuration: up to 60,000 pieces of SOIC packages 〇 The humidity management module can maintain internal humidity at 5% or lower *For more details, please refer to the PDF document or feel free to contact us.

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Automated Warehouse Intelligent Storage Management System 'ISM1800'

Would you like to automate parts warehouse management with the ISM series of automated warehouses? We will solve the challenges of electronic component management and assembly parts management.

The "Automated Warehouse ISM1800" solves the challenges of managing electronic components and assembly parts. By optimizing space in the parts warehouse and shipping out items before they run out, productivity efficiency is improved. Important components are safely managed by storing them in cases. Additionally, the double reel case can hold two reels in one case, allowing for a maximum storage capacity of 1,800 reels while saving space. 【Features】 - The height of the storage case can be adjusted from 8mm to a maximum of 88mm. - The double reel case can hold two reels in one case, enabling a maximum storage capacity of 1,800 reels. - Bulk in and out of up to 54 reels is possible. *For more details, please refer to the PDF document or feel free to contact us.

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Automated Warehouse Intelligent Storage Management System 'ISM2000'

Would you like to automate parts warehouse management with the ISM series of automated warehouses? We will solve the challenges of electronic component management and assembly parts management.

The automated warehouse intelligent storage management system 'ISM2000' is an electronic component management system that can automatically store and supply a variety of components, including implementation parts. 【Features】 〇 Capable of storing up to approximately 2,000 reels 〇 Flexible support for large reels 〇 Storage possible for 7-inch reels with widths from 8mm to 16mm, and 13/15-inch reels with widths from 8mm to 72mm, including combinations with JEDEC trays 〇 Capable of bulk in-and-out storage for up to 27 reels *For more details, please refer to the PDF document or feel free to contact us.

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Mounting Machine "RX-8" (SMT Surface Mount Machine)

A high-speed modular mounter that achieves a throughput of 100,000 CPH! It offers top-class area productivity with a dual-head mounter!

The SMT (Surface Mount Technology) high-speed compact modular mounter 'RX-8' boasts a maximum throughput of 100,000 CPH and features a compact design of 998mm. Equipped with a high-precision planet head, it is perfect for the production of ultra-small chip components and small ICs, as well as products that require high-density mounting and precision, such as LED edge lights. 【Features】 - The 998mm compact design achieves high-efficiency production with class-leading area efficiency. - Compatible with 0201 chips and flexible substrates. - Capable of detecting front-and-back inversion, chip standing inspection, and component presence detection. - Automatic suction position correction function automatically adjusts and corrects the suction position of components. *For more details, please refer to the PDF document or feel free to contact us.

  • Mounter

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Chain Inspection Machine TM1000

For those who want to perform simultaneous inspection from both sides, such as coaxial measurement! Measure the positional coordinates of chain pins from the top and bottom surfaces!

The "Chain Inspection Machine TM1000" is a specialized inspection machine provided by JUKI, designed for simultaneous inspection of both sides, such as coaxial measurement. It has numerous achievements in automotive components (timing chains / drive chains)! ■ Features - Dedicated measurement inspection machine for chains - Used for quality inspection of completed timing chains - Automatic inspection of one full loop of the chain significantly reduces inspection time - By measuring the perpendicularity of chain pins, potential failure factors can be detected and eliminated early - Statistical management of inspection data enables feedback to the manufacturing process and predictive maintenance * For more details, please download the PDF or contact us.

  • Visual Inspection Equipment

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Appearance inspection device "SE1000"

Scratches on automotive parts. For visual inspections such as surface inspection. Optional AI features for object detection included! Documentation with case studies available!

The appearance inspection machine "SE1000" is suitable for the appearance inspection of parts such as cylinder heads and inverter cases in electric vehicles and internal combustion engine vehicles, including surface inspections for scratches. It can accommodate large parts with a maximum width of 600mm, depth of 590mm, and height of 300mm, making it a highly versatile machine. The Z-axis is adjustable, allowing for high-precision inspections even for tall components like cylinder heads by focusing accurately. 【Features】 - High rigidity cast frame resistant to vibrations, achieving high positioning accuracy even in high-speed inspections. - Automatic data saving function enables the establishment of inspection traceability. - High-speed and high-precision 2D and 3D (i-3D) inspections are possible with three-stage ring lighting and image processing technology. - Hybrid inspections combining cameras and measurement devices like lasers are available (optional). - Utilizing AI functions for object detection can enhance the accuracy of defect detection (optional). *For more details, please refer to the PDF document or feel free to contact us.

  • Visual Inspection Equipment

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3D substrate appearance inspection machine 'RV-2-3DH'

A single device supports various inspection items! We introduce inspection machines suitable for inspection and measurement in diverse industries such as automotive and medical.

The "RV-2-3DH" is a 3D substrate appearance inspection machine with overwhelming speed and astonishing high precision. It automates various inspection processes that were previously done manually, including dimensional measurement, flatness inspection, scratches, and dents. By implementing inline processes, it achieves stabilization of quality and reduction of inspection time, making the inspection and measurement processes smarter. The adoption of high-resolution lenses improves the inspection accuracy of ultra-small components. It features a user-friendly process mode that is easy to use for beginners and advanced users alike. 【Features】 ■ Overwhelming speed: Achieves significant improvement in inspection tact with high pixel (12 million pixels) support. ■ Astonishing high precision: Inspection accuracy of ultra-small components is enhanced with high-resolution lenses. ■ Automation of visual inspection: Can also be used for measurement purposes. ■ Efficiency improvement for the entire factory: Realizes efficiency improvement for the entire factory through system integration. ■ Well-established ease of use: A process mode that is easy to use and customizable for both beginners and advanced users. *For more details, please refer to the PDF document or feel free to contact us.

  • Circuit Board Inspection Equipment

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3D substrate appearance inspection machine 'RV-2-3D'

Solving various issues in inspection and measurement processes! Introducing the next-generation 3D-AOI inspection machine.

The "RV-2-3D" is a 3D substrate appearance inspection machine that achieves higher precision and speed. In addition to the conventional 2D templates and process modes, a new template for 3D has been added. Furthermore, a dedicated algorithm for fillet inspection has been developed. It supports various inspection items such as dimensional measurement (length, distance, clearance), angle, flatness, and parallelism all in one machine. 【Features】 ■ High-speed inspection - Achieves high speed with a new 3D unit - Achieved 0.41 sec/FOV, a 34% improvement compared to conventional machines ■ High precision - Height resolution of 0.1μm and repeatability of 10μm (for 0402 chips) - Significant improvement in accuracy - New technology development enables the acquisition of clear and high-precision 3D images ■ Inspection method - In addition to the conventional 2D templates and process modes, a new template for 3D has been added - Additionally, a dedicated algorithm for fillet inspection has been developed *For more details, please refer to the PDF document or feel free to contact us.

  • Circuit Board Inspection Equipment

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Automatic Parts Insertion Machine [Multi-Task Platform 'JM-100']

Realization of high-speed insertion inheriting versatility and high quality! Automation of component insertion in the SMT process! We have numerous achievements!

The "JM-100" is a multi-tasking platform that achieves class-leading speed with high-speed insertion (suction nozzle: 0.6 seconds, gripper nozzle: 0.8 seconds per part). It is equipped with a newly developed "Takumi Head" that optimizes the height of the laser recognition sensor according to the height of the parts being used (inserted). It allows for flexible production tailored to a wide range of products, from small parts to large parts. 【Features】 ■ High-speed insertion ■ Equipped with the newly developed "Takumi Head" that adjusts the height of the recognition sensor *For more details, please download the PDF or contact us.

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Mountaineer "RX-6R/RX-6B"

High productivity, versatility! High-speed compact modular mounter.

The high-speed compact modular mounter "RX-6R/RX-6B" boasts high productivity with a maximum speed of 42,000 CPH while maintaining versatility to accommodate a wide variety of components, all in a compact size. 【Features】 ○ Space-saving design with a width of 1.25m ○ Standard placement monitor inspection function for achieving even higher quality production * Only compatible with the 6-nozzle head of the RX-6R. Optional for the RX-6B. ○ Optimal line construction according to changes in production items through head replacement ○ High-speed mounting with high-speed non-stop image recognition * Optional for the RX-6B. ○ Compatible with tall components, large components, and large PCBs For more details, please contact us or download the catalog.

  • Mounter

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Mount "KE-3010A, KE-3020VA"

Next-generation adaptability! A high-speed flexible mounter that responds with high versatility.

The new KE series, which has achieved further evolution, is here. It enables the construction of a flexible, high-speed, high-quality electric line. With laser recognition, it is capable of recognizing various component shapes, from 0402 ultra-small parts to PLCC, SOP, and QFP up to 33.5mm square. Laser recognition is unaffected by variations in component characteristics such as electrode shape and gloss, ensuring stable recognition and mounting. 【Features】 ○ JUKI's unique laser recognition technology boasts high recognition capability and quality ○ Component check function improves mounting quality ○ Independent control of XYΘ axes ○ Full closed-loop control ○ Image recognition possible with laser head (optional for KE-3010) For more details, please contact us or download the catalog.

  • Mounter

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Automated Warehouse "ISM3600"

Would you like to automate parts warehouse management with the ISM series of automated warehouses? We will solve the challenges of electronic component management and assembly parts management.

The "Automated Warehouse ISM3600" is a product that automates the management of all types of components, including electronic parts. 【Features】 ■ Safe and secure inventory management through case management By not directly touching the components, important parts can be managed safely. The case height can be adjusted up to a maximum of 88mm. ■ Efficiency through system integration Real-time tracking of the exact inventory count on the parts shelves. This enables skill-less operation for workers. ■ 70% space reduction With storage space that reaches close to the ceiling and free location management, efficient use without waste is possible. Additionally, by adding the expansion unit ISM3900, the number of parts that can be stored can be increased. ■ Component management at humidity levels below 5% Supports time management and humidity traceability functions for MSD components. Vacuum packing is not required, allowing for management of MSD components in cases. ■ Up to 27 reels can be handled in bulk for inbound and outbound operations Since there are no operator tasks during inbound and outbound operations, multi-skilled workers can be achieved. It is possible to prevent picking errors due to human error. Optimal parts management, such as first-in-first-out for parts outbound, can be performed. *For more details, please refer to the PDF document or feel free to contact us.

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