三丸機械工業 List of Products and Services

Emulsification is a chemical phenomenon used in the production of various products such as food, cosmetics, and industrial goods. There are various methods of emulsification, and it can also be performed using ultrasound. Some people may be thinking, "I want to know about machines that use ultrasound for emulsification" or "I want to understand the differences between emulsification using ultrasound and other methods." In this blog, we will introduce the mechanism and features of emulsification using ultrasound. By reading the article, you should also understand how to introduce machines that emulsify using ultrasound. If you want to learn more about emulsification using ultrasound, please take a look. [Contents] ■ The principle of emulsification using ultrasound ■ Features and introduction methods of ultrasonic homogenizers ■ Frequently asked questions about emulsification using ultrasound ■ Summary *You can view the detailed content of the blog through the related links. For more information, please feel free to contact us.

• Homogenizer

The "homogenizer" is used in the food manufacturing line, including the ice cream production process. The "smooth texture" of ice cream is enhanced by homogenization with a homogenizer. By breaking down the fat globules in the ice cream mix into smaller pieces and making them uniform in size, as well as ensuring that other components are evenly distributed, the ice cream becomes smooth. 【Features of Homogenization】 ■ Completely mixes all components ■ Reduces fat globules to the desired size and emulsifies them ■ Creates a smooth texture ■ Improves digestion and absorption *For more details, please refer to the PDF materials or feel free to contact us.

• Homogenizer

The "homogenizer" we handle is used in food manufacturing lines, including in the technology for "low-calorie" mayonnaise products. By reducing the amount of oil used and primarily using plant-based oils, there was a challenge as oils derived from canola and soybeans, among others, are particularly difficult to emulsify. The "homogenizer" stabilizes the emulsification of plant-based oils and uniformly reduces their particle size. This increases the surface area of the oil, allowing for delicious products to be achieved with less oil. Furthermore, by increasing viscosity, the volume increases, which enables a reduction in raw materials, leading to lower calorie content and reduced manufacturing costs. 【Effects of Introducing the Homogenizer】 ■ Stabilizes the emulsification of difficult-to-emulsify plant-based oils ■ Increases the surface area of the oil by uniformly reducing particle size ■ Allows for a reduction in raw materials by increasing volume through viscosity enhancement ■ Contributes to lower calorie content and reduced manufacturing costs *For more details, please refer to the PDF document or feel free to contact us.

• Homogenizer

The "homogenizer" that our company handles is used in the production line for food manufacturing, including the production of milk. Depending on the storage period and environment, fat can separate and stick to the milk container, resulting in unstable quality. Therefore, we introduced the "homogenizer." It prevents the separation of milk, smoothens the subsequent processes of sterilization management and bottling, and successfully stabilizes the distribution of dairy products. 【Benefits of Introduction】 ■ The fat globules and proteins become finer, improving absorption in the body. ■ The size of the previously varied fat globules becomes uniform, enhancing the mouthfeel. ■ Quality is stabilized without changing the properties, allowing for long-term storage. *For more details, please refer to the PDF materials or feel free to contact us.

• Homogenizer

The "homogenizer" is also utilized in the research and development of pharmaceuticals. This product has good emulsification and dispersion properties in low-pressure areas, and it minimizes energy loss as heat, which helps keep the temperature rise of the processed product low. Additionally, it has low contamination of the product and good cleanability, which contributes to the efficiency of switching between different processed products. 【Usage Examples】 ■ Dispersion of titanium oxide, reduction of materials, improvement of solubility ■ Emulsification of soft capsules, improvement of preservability ■ Improvement of product performance and functionality through yeast destruction ■ Enhanced permeability through fine particle size reduction ■ Fine particle size reduction and improved absorption for liquid diets and swallowing foods ■ Emulsification and nano-sizing of creams and high-viscosity substances *For more details, please refer to the PDF document or feel free to contact us.

• Homogenizer

The "homogenizer" is also utilized in research and development. With a 100V power specification, it is a compact tabletop model measuring 800L × 360W × 400H, making it suitable for various usage and installation locations. It assists researchers in improving work efficiency through sampling with small amounts of raw materials, excellent disassembly cleaning capabilities, a simple cleaning mode, and easy full-auto operation. 【Features】 ■ Fully automatic, easy to operate even for women ■ Easy disassembly cleaning, high work efficiency ■ Testing possible with small samples (100cc) ■ Reduced testing time, improved work efficiency *For more details, please refer to the PDF document or feel free to contact us.

• Homogenizer

Our company, as a specialized manufacturer of high-pressure homogenizers, cooperates with various requests such as conducting tests with samples provided by customers, tests attended by customers at our facility, and post-test measurements of particle size distribution, viscosity, and microscopic observation. The "homogenizer" has less contamination of the product due to its media-free design compared to bead mills that grind directly with media, and it also offers good cleanability. We can accommodate chemical specifications using packing materials and metals that are excellent in chemical and solvent resistance for homogenizers used in organic solvent processing. [Usage Examples] - Dispersion of black carbon, reduction of materials, and improvement of functionality - Dispersion of titanium oxide, reduction of materials, and improvement of solubility - Dispersion of high-hardness materials such as alumina - Dispersion and homogenization of silica, and improvement of functionality - Dispersion of inorganic materials into films and sheets, and improvement of functionality, etc. *For more details, please refer to the PDF document or feel free to contact us.

• Homogenizer

The "Econizer Lab Series" is a homogenizer equipped with a newly developed non-pulse mechanism and energy-saving homovalve. The "Econizer Lab 01" is a compact test machine for sample preparation that enables high-precision data collection, while the "Econizer Lab 02" is a tabletop homogenizer that enhances convenience with a pressure of 100 MPa. 【Features】 ○ Automatic pressure control ○ Cleaning operation mode [Econizer Lab 01] ○ Compact design, high operability, low cost [Econizer Lab 02] ○ Adoption of a "cam mechanism" in the non-pulse mechanism For more details, please contact us or download the catalog.

• Homogenizer
• Emulsifier/Disperser

Sanmaru Machinery Industry Co., Ltd., a specialized manufacturer of high-pressure homogenizers, leverages over 90 years of experience and advanced technology to provide a wide range of homogenizers for improving the quality of food products such as dairy, beverages, and seasonings, as well as chemicals, pharmaceuticals, and chemical products. High-pressure homogenizers are machines that can emulsify and grind, reducing particles in liquids to a smaller, uniform size, thereby enhancing product stability and functionality. 【Three Major Features of Sanmaru Machinery Industry】 ○ Specialized manufacturer of high-pressure homogenizers (dispersion and emulsification machines) → Advanced technology based on over 90 years of experience and achievements ○ Energy-efficient design → High operational efficiency with recommended energy-saving motors ○ 24/7 emergency response → Available to respond anytime as long as there are customer requests For more details, please contact us or download the catalog.

• Homogenizer
• tank
• Emulsifier/Disperser

The homogenizer applies high pressure to the fluid using a plunger pump and ejects the fluid through a very delicate gap of a special valve (homo valve) installed in the flow path. This process causes collisions, shear, and refinement among the particles, leading to the destruction and subdivision of particulate matter. The products of Sanmaru Machinery Industry Co., Ltd. are made from carefully selected high-quality materials and undergo precision machining, making them robust and highly efficient high-performance homogenizers that are widely praised in the industry. 【Features】 ○ Adopts a forced lubrication system using a motor-directly connected trochoid pump ○ Circulates lubricating oil through a strainer and cooler ○ No excessive rise in oil temperature, quiet operation, and durable for long-term use For more details, please contact us or download the catalog.

• Homogenizer

With automatic pressure control, even beginners can easily perform sampling. It's a compact, tabletop product that can be used anywhere! 【Capabilities】 - Pressure: MAX 50 MPa (AC 100V), MAX 50 MPa (AC 200V) in two models. - Flow rate: 200 cc/min, pulsation-free. 【Specifications】 - Two-plunger system. Adopts a pulsation-free mechanism. Air pressurization, automatic pressure control. - Seal-less design suitable for dry environments. 【Convenience】 - Size that fits half of a table. - Simple cleaning mode. - Easy to disassemble and assemble due to its simple structure. Disassembly and cleaning are also easy. - Minimal consumable parts (such as gaskets), and options are available to accommodate various solutions and solvents. *Various outputs (options) are also possible based on customer requests. ★ For detailed specifications and lineup, please download the PDF or feel free to contact us ★ ★ For inquiries about demo unit rentals, please contact us ★

• Other food machinery
• Homogenizer