日本省力機械 List of Products and Services

We will be jointly exhibiting at the IPF Japan 2023 International Plastic Fair, held for the first time in six years, at the UBE Machinery booth. On the day of the event, you will be able to see our automatic processing machine in action, processing products alongside UBE Machinery's molding machines. 【Exhibition Content】 ◆ Demonstration of molding solutions using large injection molding machines. - A molding demonstration using 1050em3 with a focus on reducing CO2 emissions. - A demonstration of solutions for molding defects through post-processing with aerial trimming and secondary processing using two multi-axis robots. - Introduction of automation and labor-saving items such as traceability systems and remote operation systems as applications of the molding machines. We will showcase our automatic processing machine using two 6-axis articulated robots. One robot will directly remove products molded by UBE Machinery's equipment from the mold. Then, while holding the removed products in the air, the second robot will perform gate cutting and burr removal processing. This will be a valuable opportunity to see our equipment working in conjunction with the molding machine.

• Other machine tools

This time, we are pleased to introduce our compact robot system, which can be used for deburring and secondary processing of resin, designed to be space-saving. 【Overview】 Our patented surface finishing technology was originally developed to follow the deformation caused by thermal shrinkage and warping of molded products, and we already have many delivery records with equipment mounted on robots. Tools can be selected from various options, including milling units and ultrasonic cutters that do not produce chips, allowing for the automation of secondary processing after molding. Additionally, products with burrs can be deburred at high speed by an automatic burr removal device that does not delay the molding cycle, resulting in finished products. We have prepared this compact robot system to provide a robot system that incorporates the above points in a space-saving and low-cost manner. ◆ Price: Starting from 6.8 million yen (processing tools are selectable. Fixture and teaching costs are separate). Customers interested in this system can download the catalog for the compact robot system from the link below or contact us directly.

• Other machine tools

Our company utilizes technologies such as "unmanned resin molding lines," "patented three-dimensional contour machining," and "complete unmanned deburring and trimming" to support the reduction of labor and automation in manufacturing sites. Additionally, we are focusing on the development of new technologies, and at this exhibition, we will introduce the following two technologies: 1) Automatic Robot Path Generation Technology - Automatically determines machining positions from the cross-sectional shape of the workpiece and generates machining paths automatically (widely compatible with materials detectable by lasers. No CAD data required, no offline teaching required, no specialized knowledge required) ⇒ Reduces man-hours - Enables high-precision machining in conjunction with conventional "self-contouring machining technology." 2) High-Rigidity High-Precision Robot Machining Machine 'SVM-5' Can also be equipped with automatic path generation software. Through robot programming, high-precision machining of various shapes can be achieved. Fast processing of thick materials is possible, and we have a proven track record in CFRP machining. [Features] - Machining machine equipped with a robot developed for resin processing - Proven track record in CFRP machining - Achieves high rigidity and high precision - Fast processing of thick materials - Equipped with our contouring machining technology

• Other machine tools

The "low clamping force type injection molding system" is a low-pressure compression molding method that intentionally incorporates an overflow section (flash). With injection molding technology and surface finishing technology, automation and unmanned operation of resin molding and secondary processing lines are possible. This allows for significant cost reductions in high-precision, high-quality resin molded products with large areas and thin walls. Additionally, the shear stress during cavity filling is low, and pressure is applied uniformly, resulting in minimal molding distortion. 【Features】 ■ Supply pressure: 1/2 to 1/5 ■ Clamping pressure: 1/3 to 1/10 ■ Minimal deformation allows for thin-walling, with PC at 0.8mm (especially for large and thin items) ■ No gas burn or PL flash ■ Energy consumption reduced to 1/3 *For more details, please refer to the PDF document or feel free to contact us.

• Other machine tools

The "Unmanned Device" is a processing line that utilizes a 6-axis multi-joint robot for deburring, trimming, and secondary processing. It is realized with a following ultrasonic processing technology that adapts to the shrinkage and distortion of molded products. With this system, production can be done at the same price anywhere in the world, enabling 24-hour production and significant cost reduction. 【Features】 ■ Same price for production anywhere in the world ■ 24-hour production realization ■ Significant cost reduction *For more details, please refer to the PDF document or feel free to contact us.

• Other machine tools

The "Sanding Machine" can perform high-precision sanding processing that follows thermal shrinkage and shape changes. Equipped with a work-following sanding tool, it accommodates sanding of various types of resin and metal products. This revolutionary product enables the automation of sanding processes that were previously impossible. Please feel free to contact us for more details. 【Features】 ■ Standard equipped with our developed sanding tool ■ Automation of sanding work processes and significant reduction of man-hours are possible ■ Compatible with sanding various types of resin and metal products ■ Equipped with sanding tool *For more details, please refer to the PDF document or feel free to contact us.

• Other machine tools

We would like to introduce the "Ultrasonic Trimming Machine / Milling Trimming Machine" handled by Nippon Seiryoki Kikai Co., Ltd. Processed using our developed ultrasonic cutter as an alternative method to water and laser. Running costs are 1/8, with no noise or dust, and offline teaching is possible. There are ultrasonic cutter types and milling types available. 【Features】 ■ Standard equipped with ultrasonic cutter and milling tools ■ Automation of trimming work processes and significant reduction of man-hours are possible ■ Compatible with trimming various types of resin and metal products ■ Uses our developed tools for blades, significantly reducing secondary burrs (special blades may be used depending on the workpiece) *For more details, please refer to the PDF materials or feel free to contact us.

• Other machine tools

The "Ultrasonic Burr Removal Machine" handled by Nippon Seiryoki Co., Ltd. is a deburring machine for resin parts and non-woven fabrics. It can achieve high-precision deburring and chamfering while following thermal shrinkage and shape changes. Without secondary burrs, it finishes the burrs on the PL parts to a zero surface level aligned with the workpiece edge, using our developed ultrasonic oscillator and cutter. 【Features】 ■ Standard equipped with ultrasonic transmitter and ultrasonic cutter ■ Automation of deburring and chamfering processes, significantly reducing man-hours ■ Compatible with deburring and chamfering of various types of resin and metal products ■ Uses our developed tools for cutting, greatly reducing secondary burrs (Some special cutting tools may be used depending on the workpiece) *For more details, please refer to the PDF materials or feel free to contact us.

• Other machine tools

The "3D contour deburring machine" of the other method type is a product that enables high-precision deburring and chamfering finishing, following thermal shrinkage and shape changes. It is equipped with our specially developed end mills, routers, and various tooling (diamond tools for CFRP and GFRP, CBN tools) as standard. This allows for the automation of deburring and chamfering processes, significantly reducing labor hours. 【Features】 ■ Standard equipped with our specially developed end mills, routers, and various tooling, including diamond tools for CFRP and GFRP, and CBN tools. ■ Automation of deburring and chamfering processes, significantly reducing labor hours. ■ Compatible with deburring and chamfering of various types of resin and metal products. ■ Tools used are our developed tools, greatly reducing secondary burrs (special tools may be used depending on the workpiece). *For more details, please refer to the PDF document or feel free to contact us.

• Other machine tools

We would like to introduce the "3D Contour Deburring Machine" of the scraper type handled by Nippon Labor-Saving Machinery. This machine can process without damaging the design surface, and thanks to our developed contouring technology, it accommodates workpiece shrinkage and errors from jigs and robots. It is a deburring machine for resin parts PL that is equipped with our developed tooling on a 6-axis multi-joint robot. 【Features】 ■ Standard equipped with our developed end mills, routers, and various tooling ■ Automation of deburring and chamfering processes, significantly reducing labor hours ■ Compatible with deburring and chamfering of various types of resin and metal products ■ Uses our developed tools, greatly reducing secondary burrs (special tools may be used depending on the workpiece) *For more details, please refer to the PDF document or feel free to contact us.

• Other machine tools

We would like to introduce the differences between the conventional milling method and our "3D contour deburring machine" handled by Nippon Seiryoki Kikai Co., Ltd. In conventional methods, issues such as "deviations in finished dimensions due to cumulative errors from temperature, return, shrinkage, etc.," "indentation caused by cutting resistance," and "influence of cutting conditions due to differences in rotation speed, feed rate, and burr size" occurred. In our method, we can absorb cumulative errors with a floating tool and stabilize the process with the settings of the navigation tool and cutting tool. [Our Method] - Absorbs cumulative errors with a floating tool - Processes based on the workpiece - Stabilizes with the settings of the navigation tool and cutting tool - Covers cutting unevenness with high power and high-speed rotation *For more details, please refer to the PDF materials or feel free to contact us.

• Other machine tools

We would like to introduce the "3D Contour Deburring Machine" of milling type handled by Nippon Seiryoki Kikai Co., Ltd. It can achieve high-precision deburring and chamfering finishes while following thermal shrinkage and shape changes. Tasks that were previously impossible to automate can now be accomplished. This is a deburring machine for resin and metal parts equipped with our developed milling tooling on a 6-axis articulated robot. 【Features】 - Standard equipped with our developed end mills, routers, and various tooling - Automation of deburring and chamfering processes, significantly reducing labor hours - Capable of deburring and chamfering various types of resin and metal products - Uses our developed tools to greatly reduce secondary burrs (special tools may be used depending on the workpiece) *For more details, please refer to the PDF materials or feel free to contact us.

• Other machine tools

We would like to introduce our high-rigidity, high-precision robotic machining system, the 'SVM-5'. It can also be equipped with automatic path generation software. Through robot programming, machining of various shapes can be achieved with high precision. It enables high-speed processing of thick materials and has a proven track record in CFRP machining. 【Features】 ■ A machining system equipped with a robot developed for resin processing ■ Proven track record in CFRP machining ■ Achieves high rigidity and high precision ■ Enables high-speed processing of thick materials ■ Incorporates our company's advanced machining technology ★ Exhibition Details ★ Exhibition: Mechanical Elements Technology Exhibition (M-Tech) Date: June 22 (Wednesday) to June 24 (Friday), 2022 Time: 10:00 AM to 6:00 PM (until 5:00 PM on the last day) Venue: Tokyo Big Sight * Booth No. East 534-44 (Isesaki City Booth) * For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

Our company supports the [labor-saving] and [automation] of manufacturing sites by utilizing technologies such as "automation of resin molding lines," "patented 3D teaching processing," and "complete automation of deburring and trimming." These technologies address common concerns in manufacturing sites, such as: - The high labor costs of skilled personnel who can perform teaching, which is problematic... - The difficulty in finding personnel who can actually perform robot teaching. Our unique algorithm enables automatic sensing and automatic teaching for each workpiece, allowing for high-precision processing through contouring technology that follows the shrinkage variations of molded products. This technology can be incorporated into a wide range of products, including our "deburring machines" and "trimming machines." We also accept custom specifications and special orders based on customer requests, so please feel free to contact us. *Our products can be viewed at exhibitions listed in the basic information. If you would like, we can also send you an "invitation ticket," so please feel free to reach out. [Features] ◆ Automatic sensing and automatic teaching for each workpiece using a unique algorithm (patent pending technology) ◆ High-precision processing through contouring technology that follows the shrinkage variations of molded products (patented technology)

• Resin processing machine

Our company utilizes technologies such as "automation of resin molding lines," "patented three-dimensional contour machining," and "complete automation of deburring and trimming" to support the reduction of labor and automation in manufacturing sites. Additionally, we are focusing on the development of new technologies, and recently we have been working on the following initiatives: 《Automatic Robot Path Generation Technology》 ★ Automatically determines processing positions from the cross-sectional shape of the workpiece and generates processing paths automatically. (Compatible with a wide range of materials detectable by lasers. No CAD data required, no offline teaching needed, no specialized knowledge necessary.) ⇒ Reduction of man-hours ★ Enables high-precision processing in conjunction with conventional "self-guiding machining technology." Our technology can be incorporated into a wide variety of deburring machines and trimming machines. We also accept custom specifications and special orders according to customer requests, so please feel free to contact us. *At the exhibition, our staff will be available to assist, so if you are interested, please feel free to stop by. If you wish, we can send you an "invitation ticket," so please inquire. ◆ Areas of expertise for our company - Secondary processing of plastic products - Technology for ultrasonic deburring devices - Three-dimensional contour machining technology - Low-pressure compression resin molding technology

• Plastic bearings

Our company utilizes technologies such as "automation of resin molding lines," "patented three-dimensional contour processing," and "complete automation of deburring and trimming" to support the reduction of labor and automation in manufacturing sites. In January 2022, we will exhibit at the "14th Automotive World - Lightweight Technology Exhibition" and in February at the "Flying Car Technology - High-Functionality Plastic Exhibition." During these events, we will showcase equipment equipped with our newly developed technology, "Automatic Robot Path Generation Technology." "Automatic Robot Path Generation Technology" ★ Automatically determines processing positions from the cross-sectional shape of the workpiece and generates processing paths automatically (widely compatible with materials detectable by laser. No CAD data required, no offline teaching required, no specialized knowledge required) ⇒ Reduces man-hours ★ Enables high-precision processing in conjunction with conventional "self-guided processing technology." Our technology can be integrated into a wide range of deburring and trimming machines. We also accept custom and special specifications according to customer requests, so please feel free to contact us. *Our staff will be available at the exhibition, so if you are interested, please come by. If you would like, we can send you an "invitation ticket," so please inquire.

• Other machine tools

The SVM SERIES "Resin Secondary Processing/Burr Removal/Trimming Machine" that we handle can accommodate various specifications through a combination of processing tools. It is very suitable for secondary processing of resin molded products such as automotive interior and exterior parts, and it has become a product that can be utilized across various other industries. By employing high-precision, high-quality processing technology in the secondary processing of resin molded products, we have established automation and labor-saving measures, resulting in significant cost reductions. 【Device Specifications】 ◎ Ultrasonic Trimming Machine ◎ Ultrasonic Burr Removal Machine ◎ 3D Burr Removal Machine * Suitable for secondary processing such as trimming and drilling of the outer circumference of automotive interior and exterior parts. 【Features】 ■ Wide processing flexibility ■ Compatibility with diverse materials (difficult-to-process materials, new composite materials, CFRP, etc.) ■ Custom specifications can also be accommodated * For more details, please refer to the PDF document or feel free to contact us.

• Resin processing machine

This time, we would like to introduce a project that automated the deburring of the outer circumference and the finishing of the processing surface of a water storage tank (made of FRP material) using an ultrasonic cutter and end mill. [Request from a certain housing equipment manufacturer] Until now, all operations were done manually, with burrs being cut with a cutter and the finishing of the processing surface done with a file. However, they wanted to automate these tasks, and approached us for assistance. In response to the customer's request, we proposed the introduction of an "ultrasonic cutter and end mill with a tracing mechanism." In the primary processing stage, the ultrasonic cutter cuts the burrs on the outer circumference, and in the secondary processing stage, the end mill finishes the outer processing surface, creating a two-step process. With the tracing processing, we were able to perform machining that follows the distortion of the workpiece, achieving automation. Additionally, the realization of continuous processing using a hybrid tool equipped with both the ultrasonic cutter and end mill allowed for a reduction in processing time. *What is a hybrid tool? A robotic hand that incorporates two types of processing tools into one, developed to reduce tool change time. *For more details, please download the materials or contact us.

• Other machine tools

The case we are introducing this time is an example of automating the film gate cutting for passenger car bumpers (material: PP). This project was received from a Tier 1 supplier of a major automobile manufacturer. Before we were approached, skilled workers were manually cutting the film gates. They were considering automation, but faced several issues, which led them to contact us. 【Conventional Issues】 - The workpiece dimensions are large, causing distortion when setting the workpiece in the fixture. - Standard robotic processing cannot follow the distortion, resulting in leftover or incomplete cuts of the film gate. Taking the above into account, we proposed the introduction of an "ultrasonic cutter with a following mechanism." 【Benefits of Implementation】 - Enables following the distortion of the workpiece, achieving automation. - The processing surface is smooth, eliminating the need for secondary processes. - The ultrasonic cutter operates at 35kHz, producing no processing noise. - Low electricity costs and energy-efficient. *For more details, please download the materials or contact us directly.

• Other machine tools

The "Touring Configuration" allows for the free combination of touring units and mounted robots, enabling it to handle a variety of tasks such as deburring, chamfering, trimming, and sanding secondary processing. With the floating tool, during deburring and chamfering operations, the finishing is achieved without being affected by the tool's penetration or the workpiece condition, as it aligns with the work surface near the burr. The management of the tool's cutting depth is consistently maintained by the tool holder, allowing for processing of complex and irregularly shaped workpieces. 【Floating Tool Features】 - Free combination of touring units and mounted robots - Capable of handling a variety of tasks, including secondary processing - Finishing is achieved without being affected by the tool's penetration or workpiece condition - Cutting depth management is consistently maintained by the tool holder - Capable of processing complex and irregularly shaped workpieces *For more details, please refer to the PDF document or feel free to contact us.

• Other industrial robots

We would like to introduce the differences between conventional methods and ultrasonic trim processing. The new proposal, "ultrasonic trim," significantly reduces running costs. This method only cuts the areas that come into contact with the blade, even if there are non-cuttable parts deep within the cut surface, allowing for greater flexibility in product design. On the other hand, conventional methods have high initial costs and running costs, and wastewater treatment is essential. The working environment deteriorates due to issues like cutting losses and water splashing. Other drawbacks include high noise levels and large installation space requirements. 【Features of Ultrasonic Trim】 ■ Significantly reduced running costs ■ Low noise and space-saving ■ Consumables are limited to blades and holders, reducing maintenance labor ■ No cutting debris (does not contaminate the working environment) *For more details, please refer to the PDF document or feel free to contact us.

• Ultrasonic Oscillator

"Ultrasonic Trim" is a method that attaches a cutter to the tip of an ultrasonic oscillator, using vibrations at 35,000 times per second to separate and cut materials. An ultrasonic cutter unit is mounted on a robot to cut the workpiece in three dimensions. 【Features】 ■ The cutter blade is made of high-speed tool steel or carbide. ■ The transducer and transmitter are designed for high-speed, high-load cutting. ■ A PZT piezoelectric transducer is used for stable cutting, with automatic tracking control. ■ A 6-axis or 7-axis vertical joint robot is used to hold the cutting tool. *For more details, please refer to the PDF document or feel free to contact us.

• Ultrasonic Oscillator

Why is the function of the ultrasonic cutter superior? Let me explain the cutting theory. There are two types of cutting: shearing through compression failure and cutting through tensile failure. It cuts well when the material is pressed, the sliding speed is high, and the frictional force is large. Additionally, there are theories such as "cutting speed vs. cutting force," which states that cutting quickly allows for effective cutting with less force, as well as "tensile failure" and "friction coefficient vs. cutting force." For more details, please refer to the related links that explain with diagrams. 【Features of Effective Cutting】 ■ Shearing: Compression failure ■ Cutting: Tensile failure ■ Material pressing: Material compression ■ Sliding speed: Principle of inclined planes ■ Large frictional force: Material compression *For more details, please refer to the PDF materials or feel free to contact us.

• Other machine tools
• Plastic processing machines (cutting and rolling)

The ultrasonic cutter itself is already used in various fields, but the method introduced here is primarily applied to automotive interiors. In other words, it targets materials that have complex three-dimensional curves, are relatively soft, contain glass fibers, and have considerable thickness. High-speed tool steel or carbide is used for the cutter blade, and the vibrator and transmitter are designed to enable high-speed, high-load cutting. Technologies supporting this method include material fixation technology, material compression cutting, contour cutting, optimization of cutting conditions (such as feed speed, direction, blade posture, and vibration direction), blade condition detection, automatic sharpening, offline teaching, and robotics. *For more details, please refer to the PDF document or feel free to contact us.*

• Other machine tools
• Plastic processing machines (cutting and rolling)

We would like to introduce the features of ultrasonic trim processing. This method offers good maintainability and a wide range of product variations, allowing for various selections based on product applications such as the number of robots and work set methods. Significant reductions in teaching man-hours, cycle time estimation, and robot mutual interference checks can be performed using our uniquely developed offline teaching software. 【Features】 ■ Clean cutting surfaces and high processing flexibility ■ No need for wastewater or chip disposal (environmentally friendly) ■ Reduced initial and running costs ■ Low noise, space-saving, high-efficiency design, high-speed and high-precision processing ■ Good maintainability and a wide range of product variations ■ Uniquely developed offline teaching software *For more details, please refer to the PDF document or feel free to contact us.

• Other machine tools
• Plastic processing machines (cutting and rolling)

We would like to introduce the effectiveness of ultrasonic cutters. When industrially cutting complex soft materials such as carpets and interior panels into intricate shapes, traditional methods have included water jet cutting and die cutting using press machines. The cutting method using ultrasonic cutters addresses the shortcomings of three methods: water jet cutting, laser cutting, and die cutting with press machines. This technique was certified in September 2005 as part of the government's initiative for "cross-industry collaboration and new business field development" (commonly known as new collaboration). 【Addressed Shortcomings】 ■ Water Jet Cutting: While capable of high-speed and diverse shape cutting, it has challenges such as equipment and running costs, the impact of water usage on the material being cut, and burrs that form on the cutting surface. ■ Laser Cutting: Risk of material melting and ignition. ■ Die Cutting with Press Machines: Suitable for mass production but has difficulties in accommodating design changes. *For more details, please refer to the PDF document or feel free to contact us.

• Other machine tools
• Plastic processing machines (cutting and rolling)

This catalog features the "Secondary Processing Machines for Resin" handled by Nippon Shoryoki Co., Ltd. We introduce automation and unmanned systems for secondary processing of resin, as well as revolutionary machining centers, using photographs. Additionally, we have a wide lineup of "Standard Machines for Resin Processing." By utilizing high-precision surface finishing technology for deburring in secondary processing, we enable high-precision and high-quality resin molding, establishing unmanned and labor-saving operations that lead to significant cost reductions. [Contents] ■ Lineup of Standard Machines for Resin Processing ■ Examples of Secondary Processing ■ Automation and Unmanned Systems for Secondary Processing of Resin ■ Revolutionary Machining Centers for Secondary Processing of Resin *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines

This catalog is a comprehensive catalog of Japan's Labor-Saving Machinery Co., Ltd., which provides a sophisticated human-machine interface through the introduction of AI technology and aims to expand the peripheral areas of its core technology. Our company has introduced resin molding that intentionally produces overflow (burrs). We perform burr removal using high-precision surface finishing technology in secondary processing, enabling high-precision and high-quality resin molding, thereby establishing automation and labor-saving, which leads to significant cost reductions. We offer a wide range of standard products from small to medium and large sizes. This includes our stationary standard machine for resin burr removal and trimming, the "SVM2-1," as well as unmanned processing machines like the "SVMU-1" and a combined secondary processing machine, the "SVMU-2." Additionally, we accept custom specifications and special orders according to customer requests. [Contents Included (Excerpt)] ■ NSK's Core Technology ■ Product Lineup for Unmanned Resin Molding Line (Standard Machines) ■ Integrated Line for Resin Molding and Secondary Processing ■ Intellectual Property Strategy and Patent Strategy ■ Partner Network *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

【Features】 ■ Clean cutting surface, high processing flexibility ■ No need for wastewater or chip disposal (environmentally friendly) ■ Reduction in initial costs and running costs ■ Low noise, space-saving, high-efficiency design, high-speed and high-precision processing ■ Good maintainability, wide range of product variations (Various options available for product applications such as number of robots and work set methods) ■ Proprietary offline teaching software (Significant reduction in teaching man-hours, cycle time estimation, robot mutual interference check) *For other functions and details, please contact us.

• Plastic processing machines (cutting and rolling)

The "Burr Tolerance Low Pressure Compression Resin Molding Line" is a processing line (burr removal/trimming/secondary processing) utilizing a 6-axis multi-joint robot. With our unmanned system, you can achieve the same price regardless of where in the world production takes place, as well as realize 24-hour production, significantly reducing costs. 【Features】 ■ 6-axis multi-joint robot ■ Same price regardless of production location ■ 24-hour production realized ■ Significant cost reduction *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

"Plastic processing machine" is one of our standard machines, a packaged standard versatile dedicated process machine. We also accommodate custom specifications tailored to customer applications. 【Features】 ■ Patent-specific tools mounted on robots ■ Complete cabinet-in type ■ Various methods for workpiece transport *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines

The "Composite Secondary Processing Machine" is one of our standard machines and is a packaged, standard, versatile dedicated process machine. We also accommodate custom specifications tailored to our customers' applications. 【Features】 ■ Automated unmanned process ■ Auto loading *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines

The "Unmanned Processing Machine" is one of our standard machines, a packaged standard versatile dedicated process machine. We also accommodate custom specifications tailored to your needs. 【Lineup】 ■ Secondary processing jig station "SVMU-1" ・Flexible combination of processing tools (deburring, trimming, etc.) ■ Number of robots: 1 to 4 (optional) *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines

This is an introduction to a low-pressure compression molding technology using surface alignment finishing techniques. This technology, which intentionally includes an overflow section (burr), enables significant cost reductions for high-precision, high-quality resin molded products with large areas and thin walls. There are no gas burns or PL burrs, and in CFRTP, fibers are bound at the overflow section, making cutting easy. Additionally, the dimensions of the molded products are stable, and energy consumption is reduced to one-third. 【Features】 ■ Supply pressure: 1/2 to 1/5, clamping pressure: 1/3 to 1/10 ■ Minimal deformation, allowing for thinner walls ■ No gas burns or PL burrs ■ Cost reduction of up to 50% possible (by increasing projected area/multiple parts) ■ Stable dimensions of molded products *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

The "Ultrasonic Trim Machine and Milling Trim Machine" enables high-precision trimming that follows thermal shrinkage and shape changes. It is a machine suitable for manufacturing lines such as plastic injection molding and resin molding. Equipped with standard ultrasonic cutters and milling tools, it allows for the automation of trimming processes and significant reduction in labor hours. It accommodates a wide range of trimming for resin and metal products. Additionally, the tools developed by our company significantly reduce secondary burrs. 【Features】 ■ Follows thermal shrinkage and shape changes ■ Enables high-precision trimming ■ Makes previously impossible automation possible ■ Standard equipped with ultrasonic cutters and milling tools ■ Allows for automation of trimming processes and significant reduction in labor hours *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

The "Ultrasonic Burr Removal Machine" is a burr removal machine that can achieve high-precision burr removal and chamfering finish, following thermal shrinkage and shape changes. It is suitable for manufacturing lines such as plastic injection molding and resin molding. What was previously impossible to automate is now achievable, finishing the burrs on the PL parts to a zero surface on the workpiece edge. 【Features】 ■ Burr finishing machine for resin parts and non-woven fabrics ■ No secondary burrs ■ Standard equipped with ultrasonic generator and ultrasonic cutter ■ Automation of burr removal and chamfering processes, significantly reducing labor hours ■ Compatible with burr removal and chamfering of all types of resin and metal products *For more details, please refer to the PDF materials or feel free to contact us.

• Other machine tools

The "3D Contour Deburring Machine" is a deburring machine capable of high-precision deburring and chamfering that follows thermal shrinkage and shape changes. What was previously impossible to automate is now achievable, thanks to our developed "contour technology," which accommodates workpiece shrinkage and errors from fixtures and robots. We offer a lineup including the "Milling Type," which is equipped with milling and tooling on a 6-axis articulated robot, as well as the "Scraper Type." 【Features (Milling Type)】 ■ Standard equipped with our developed end mills, routers, and various tooling ■ Automation of deburring and chamfering processes ■ Significant reduction in man-hours possible ■ Compatible with deburring and chamfering of various types of resin and metal products ■ Tools developed by our company are used, significantly reducing secondary burrs *For details, please request materials or view the PDF data available for download.

• Other machine tools

Outstanding deburring and trimming, along with automation proposals. Pursuing exterior design, achieving compactness and standardization. Improving accessibility to the machine and visibility within the body. 【Features】 ■ Compact design that takes up minimal installation space, allowing for excellent accessibility in the workspace. ■ Motor spindle controlling a rotation speed of 40,000 rpm. ■ New mechanism of the floating unit enables excellent work-following capability for high-speed processing. ■ Ultrasonic cutter with tracing function boasting a maximum output of 400W. ■ Environmentally friendly design with low CO2 emissions. ■ Significantly reduced running costs. ■ Standard adoption of a 7-inch color touch screen integrated control panel.

• Other machine tools