エムアンドケー List of Products and Services

This is a cost-effective small batch kneader for rubber, plastic, food, MEM, and CIM applications. The main motor is very powerful, enabling the kneading of high-viscosity and highly filled materials that could not be processed due to insufficient power in conventional machines. The kneading capacities are available in six sizes: 75ml, 300ml, 500ml, 1,000ml, 3,000ml, and 5,000ml. The rotors come in various types: Banbury type, cam type, roller type, CTEM type, and CTEF type. The shape of the rotor and the kneading capacity can be customized according to your requirements. The chamber and rotor have a surface hardness of Hv2100, are resistant to acids and alkalis, and can knead various fillers. Additionally, the materials and coatings of the chamber and rotor can be customized to suit specific applications (materials resistant to strong acids and strong alkalis can be selected). With the CT-TORQUE software, kneading information (motor torque, temperature, rotation speed) can be observed and recorded in real-time on a PC, and this information can be exported to Excel for analysis. There are options for twin-screw extruders and injection molding.

• Resin processing machine

High cost performance considering safety. Standard equipment includes: - Knee push emergency stop switch - Mushroom-shaped emergency stop switch - Overload automatic stop - Safety fence Upon request, various safety devices and options for roll rotation, roll temperature, cooling, and heating methods can be added, changed, or selected.

• Rubber Processing Machine

The following series is available: Single Column QC-508M Series (Max 5kN = 500kg) Double Column QC-506M Series (Max 20kN = 2,000kg) - All testing machines can achieve high precision and high reproducibility. - Control can be selected via multifunctional software (PC) or the main unit's operation panel. - The software can be selected in Japanese, English, and other languages. - Fine adjustment of the crosshead position of the testing machine is possible using a manual dial. - The load cell and extensometer have a self-memory function, eliminating the need for complex settings even after changes. - Various grips and fixtures are available to accommodate different sample shapes, materials, and testing methods.

• Testing Equipment and Devices

The Elastocon automatic creep stress relaxation testing machine EB 18-II complies with JIS K6263, K7116, ISO 188 A method, ISO 3384-1, and ISO 899. This measuring device can perform automatic measurements, and each test station can be independently controlled. The operation of the rig is performed by a motor, and the compression and tension of the sample are controlled by a servo motor. To minimize the influence of the surrounding environment (temperature changes, air flow, etc.) during measurement, the design is kept low in height. The temperature of the hood and the measuring oven is controlled by a touch screen. 〇 Features - Long-term measurements (six months or more) are possible. - Compression and tension (optional) are possible. - The EB 18-II eliminates the problem of fixed load weight by utilizing load cells and servo motors. - High-precision displacement measurement. - Measurement results are presented as absolute values of creep or as a creep index in graphs or tables. - Measurements can be conducted in air as well as in liquid (immersion option).

• Testing Equipment and Devices

The DCF50A performs measurements based on fractal theory. This product allows anyone to easily evaluate the dispersion state of fillers such as carbon black in rubber compounds. The operation is simple: after cutting the sample, just set it in the sample holder and press the measurement start button, and data such as dispersion degree, particle count, and particle size will be displayed in Excel. The measurement time is approximately one minute per measurement, allowing for quick assessment and evaluation. It offers high cost performance and can help prevent defects in the rubber mixing process. We have demo units available, so please feel free to contact us.

• Testing Equipment and Devices

This Mooney viscometer was developed with a focus on operability and data reproducibility. It automatically measures the Mooney viscosity and scorch characteristics of unvulcanized rubber. It complies with major standards such as ISO 289, JIS K 6300-1, and ASTM D 1646. 【Features】 - Modular design around the die - Excellent temperature control - Proprietary software developed in-house (supports Japanese and English) ● A demo unit is available. Please feel free to contact us.

• Other physicochemical equipment

Curebase is a high-performance vulcanization testing machine that adopts the most widely used closed-type conical die method in the world, and is manufactured in compliance with JIS K 6296-3, ISO 6502, and ASTM D5289, achieving ease of use and low cost. After selecting the test conditions and specifying the measurer and batch number, the design allows for automatic start by pressing the start button on the main unit. It can be used for quality control and product development. 【Features】 ○ Adoption of the most widely used closed-type conical die in the world ○ Design focused on safety ○ In-house developed software (supports Japanese and English) ● Demo units are also available. Please feel free to contact us.

• Testing Equipment and Devices

With this single unit, you can conduct the following tests: - IRHD hardness test… Micro/Normal/High/Low/Super Soft - Shore hardness test… A/B/C/D/DO/O/OO/OOO <Features> - High precision and high reproducibility. - Automatic measurement with just the press of a start button. - One-touch detector replacement. - Creep/recovery curves can be obtained (with dedicated software). <Rubber Hardness Detector> The replacement of the digitest hardness detector is simple and one-touch. Just plug the detector into the connector on the main bracket, and the controller will automatically recognize it, allowing you to immediately conduct the rubber hardness test. There is no need for troublesome adjustments before testing. We offer a variety of detectors to accommodate different sample shapes and testing methods.

• Testing Equipment and Devices

<Features> - The detector and display unit are integrated and very compact. - Measurement time and hardness value are digitally displayed. - Data analysis software is available.

• Testing Equipment and Devices

<Examples of Application for Each Measurement Range> - 0-1N, 0-2N Analysis of gel stability of ultra-soft materials such as gelatin and agar. - 0-10N, 0-20N Analysis of hardness increase in gelatin capsules. - 0-50N Analysis of hardness increase in hard gelatin capsules. Additionally, the shape of the measuring probe is available in various forms to match the shape and hardness of the sample.

• Testing Equipment and Devices