レクトラ・ジャパン List of Products and Services

"Algopex" is an application that visualizes the operational data of the "Vector" series automatic cutting machines for the automotive industry provided by the company, enabling continuous performance improvement. With three pillars: the control module, the improve (Kaizen) module, and support services, it monitors production status in real-time and responds to evaluations and forecasts based on set indicators. AI suggests countermeasures for the current situation. It can also automatically integrate existing ERP, MES, reports, and cutting data, contributing to comprehensive efficiency improvements in the production site. 【Features】 ■ Status indicators are easy to read and manage ■ Supports real-time and continuous monitoring of production status ■ API integration with other systems is also possible ■ Support from the dedicated team is available *This is a solution specifically for Lectra's Vector cutting machines. For more details, please refer to the materials available for download in the PDF. Feel free to contact us with any inquiries.

• others

"Vector" is an automatic cutting machine for apparel that is compatible with various fabrics and manufacturing models, designed for Industry 4.0. It meets the needs for a wide variety of styles and options while achieving cost reduction per cut part and enhancing product quality. It can accommodate a broad range from small lot production to mass production. 【Features】 ■ Compatible with diverse product categories such as ready-to-wear, denim, underwear, and footwear ■ Creates cost-efficient markers for orders, minimizing fabric waste ■ Achieves cutting speeds of up to 8 meters per minute ■ Conducts monitoring and preventive maintenance with 120 built-in sensors *For more details, please refer to the materials. Feel free to contact us with any inquiries.

• Plastic processing machines (cutting and rolling)

"Fashion On Demand by Lectra" is a solution that automates on-demand production from order to cutting for apparel products, consisting of a digital cutting platform and a single-ply automatic cutting machine. After creating an order, it can quickly handle complex and diverse fabrics and motifs, accommodating small-scale production, one-off orders, and short delivery times. It achieves production that meets trends and consumer needs while keeping costs down. 【Features】 ■ Quickly processes the flow from order reception to cutting ■ Rapidly responds to small lots, custom orders, and short delivery times ■ Balances stable quality with cost reduction ■ Accommodates diverse materials and complex designs *For more details, please refer to the materials. Feel free to contact us. ★ The "Lectra Cutting Lab" has been established at a manufacturing facility in Kobe City. Test cuts and visits are accepted at any time.

• Plastic processing machines (cutting and rolling)

"Kubix Link" is a cloud-based PLM (Product Lifecycle Management System) designed for the fashion industry, consisting of PLM, PIM, and DAM. It aggregates and visualizes information related to design, planning, production, procurement, and sales from both internal and external sources, contributing to operational efficiency and reduced development time. It can also integrate with existing ERP, CMS, WMS, and EC systems, and thanks to its intuitive and user-friendly UI, it can be utilized immediately after implementation. 【Features】 ■ Adopted by fashion companies worldwide, including Japan ■ Compatible with PCs, smartphones, and tablets, allowing access from anywhere ■ Implementation, testing, expansion, and training can be completed in a short period ■ Integrates tools such as Excel, InDesign, and Illustrator ■ Contributes to achieving the necessary digital transformation to survive the pandemic, such as promoting online collaboration *For more details, please refer to the materials. Feel free to contact us with any inquiries.

• Production Management System

"Virga" is a one-ply automatic cutting machine that can quickly and flexibly respond to custom orders and customization of furniture and apparel products. It automatically processes fabric supply and positioning, optimizing the cutting path. This enables on-demand production while keeping costs per part low. By integrating with a cloud-based "digital cutting platform," it is also possible to fully automate the entire process from order receipt to cutting completion, including fabric allocation (yardage) and selection of cutting lines. 【Features】 ■ High-speed cutting of patterned fabrics at the same speed as solid fabrics ■ No need for backing paper or vinyl during cutting ■ Achieves high cutting quality with distortion-free fabric supply ■ Flexible response to sudden changes through integration with the digital cutting platform *For more details, please refer to the materials.

• Other CAM related software
• Textile Processing Machinery
• Office furniture

The "VectorFashion iX Series" is a cutting solution from Lectra that applies lean production methods. We offer a lineup that includes the "iX," which comes standard with features such as dynamic vacuum control, as well as the "iX6" and "iX9," which include an exhaust system and a paper holder. 【Features】 ■ Functions for cutting quality and performance - Optimization of cutting for adjacent parts - Dynamic vacuum control - Stretch alignment monitor ■ Error prevention features - Blade damage detection - Automatic stretch height detection and control - Automatic optimization of cutting paths ■ Environmentally friendly features - Reduction of power consumption - Automatic restart after a power outage - Automatic power-saving function *For more details, please refer to the PDF document or feel free to contact us.

• Textile Processing Machinery
• 2D CAM

"Modaris" is a 2D/3D pattern creation solution that not only reduces the time required for style creation and updates but also ensures quality improvement across the entire collection. By leveraging production expertise, it enables the creation of high-quality collections even under tight schedules. Additionally, by integrating with other Lectra solutions, it allows for collaboration, preventing communication errors and the mistakes that arise from them, thus accelerating the commercialization of the collection. 【Features】 ■ Speeding up product development - Optimizing design productivity - Reducing the time required for style modifications ■ Coordinating the production process across the entire collection - Allowing the entire product development team to share production methods - Shortening production time for graded styles *For more details, please refer to the PDF document or feel free to contact us.

• Textile Processing Machinery
• 2D CAM
• 3D CAD

Integrated solutions for automotive interior products, from design development and prototyping to production. Lectra provides solutions that meet various development needs for automotive interior products. Key offerings include CAD for design and prototyping, DesignConcept Auto, and DiaminoTechTex for automatic pattern making. Additionally, the cutting systems are equipped with technologies proven in diverse fields, with a wide range of models available to meet the production needs of automotive interior products. Multi-layer cutting machines represented by VectorAuto, the new Vector series, can also be integrated with leather cutting machines like HLC Leather Auto and MFC Leather Auto, as well as the FocusAirbag, a dedicated machine for airbag cutting. These products are groundbreaking and effective solutions that enable the automotive industry, which has always faced stringent market demands, to tackle current challenges and prepare for the future.

• 2D CAD machine
• 3D CAD
• 2D CAM

A fully automatic cutting machine developed for mass production of automotive interior products, pursuing zero buffer through the fusion of power and intelligence. It achieves a new level in cutting quality, productivity, workability, and operational rate. With powerful cutting enabled by a strong vacuum, the new pilot software offers advanced control functions, self-diagnosis capabilities, and user-friendliness, providing various benefits such as cutting accuracy, efficiency, and reduced downtime. It is the ideal model for large-scale cutting from medium lots of automotive interior fabrics, such as car seats and headrests, that pursue high quality.

• Other CAM related software
• Other Auto Parts
• Textile Processing Machinery

Versalis is a high-performance cutting solution specifically for leather. It accommodates various needs such as the number of cutting heads and die settings. With high productivity, it achieves material savings of up to 15%, enabling early investment recovery.

• Textile Processing Machinery
• 2D CAM

A 2D CAD that contributes to material savings and productivity improvement through optimal pattern placement and automation, regardless of plain or patterned fabrics. With over 10,000 users worldwide and based on more than 30 years of proven results, we have consistently provided the best solutions. Diamino Techtex enables speedy pattern placement for a variety of applications, including prototyping, fabric estimation, and production. It can fully automate the pattern placement process while also allowing for manual settings.

• 2D CAD machine

This document introduces content related to the production and cutting of automotive leather. The automotive industry has long been an important segment for leather producers, but over the past decade, especially due to the decline in demand from other segments such as leather shoes, the importance of the automotive industry has increased even further. It includes topics such as "solutions used in the leather industry," "specific circumstances of leather manufacturing for automobiles," and "the importance of the cutting process." 【Contents】 ■ Introduction ■ Solutions used in the leather industry ■ Specific circumstances of leather manufacturing for automobiles ■ The importance of the cutting process ■ Reasons for transitioning to automation ■ Change management as the key to success *For more details, please refer to the PDF document or feel free to contact us.

• Production Management System
• Other CAD

A laser cutting system specifically developed for the manufacturing of cut & sew (plain weave) airbags. It achieves top-class quality control that addresses the challenges of multi-layer cutting of airbag fabrics. The cutter of the FT series, FocusQuantum, enables precise fabric cutting at 0.1mm increments and optimally controls the laser output to prevent the welding of stacked fabrics, achieving top-class performance.

• Welding Machine
• Textile Processing Machinery
• 2D CAM

A laser cutting system specifically developed for the manufacturing of OPQ (bag-woven) airbags. In response to the challenges of OPW airbag production, it achieves top-class quality even for significantly deformed fabrics. The FocusQuantum OPW guarantees complete operation based on cutting rules while also allowing for real-time adjustments of the cutting trajectory to match the fabric. This high-precision cutting technology, equipped with intelligence, delivers top-class functionality and performance.

• Textile Processing Machinery
• 2D CAM

Bring Industry 4.0 to Furniture Production! 【Cutting Room 4.0 Features of Virga】 ■ Visual fabric supply assist function: Instructions and control on the screen ■ Automatic unfolding of fabric into the cutting area ■ High-speed automatic management during production with motif feature analysis wizard. Cuts patterned fabric at the same speed as plain fabric. ■ HD vision system and next-generation algorithms: Scans patterns while feeding fabric and cuts. ■ Automatic fabric supply based on cutting instructions ■ Fabric positioning using a camera ■ Efficient, high-performance cutting ■ Visual pickup assist function: Maximizes operator efficiency and focuses on quality control and bundle processing. ■ Over 300 counters integrated into the cutting machine to collect information and data and more ※ For more details, please contact us or view the PDF data from the download.

• Office furniture
• Textile Processing Machinery

Versalis is a high-performance cutting solution specifically designed for leather. It accommodates various needs such as the number of cutting heads and die settings. With high productivity, it achieves up to 15% material savings, enabling early investment recovery.

• Textile Processing Machinery
• 2D CAM

Diamino Furniture quickly and accurately extracts fabric consumption, achieving cost reduction. 【Features】 - Maximizes the use of minimal fabric to reduce the buffer between parts to zero or as low as possible, determining the most efficient fabric width. - Automatic marker processing allows for the handling of complex markers at record speed, speeding up and increasing efficiency in the cutting area. - Identifies differences in dye unevenness within the fabric and nests parts of the same size within the same dye range. For more details, please contact us or download the catalog to view.

• Textile Processing Machinery
• 2D CAM