ブロードリーフ List of Products and Services

This document explains the realization of productivity improvement through Kaizen activities in the production site, using the case of Company A, a global assembly manufacturing company, as a reference. Starting with the background and challenges of Company A, we introduce the company's initiatives based on the IE Kaizen cycle, divided into sections: "Current Observation/Work Analysis," "Work Standardization," and "Education/Skill Transfer." Additionally, we also include information about the support software for motion analysis/work improvement, "OTRS," so please take a moment to read it. [Contents (partial)] ■ Document Overview ■ Case Study: Background and Challenges of Company A in Assembly Manufacturing ■ Company A's Initiatives Based on the IE Kaizen Cycle *For more details, please refer to the PDF document or feel free to contact us.

• Business Intelligence and Data Analysis

The VIEWPOINTSYSTEM (VPS) is an eye-tracking camera composed of: ● An external smart unit equipped with a multi-touch display ● Smart glasses that measure the operator's gaze By measuring the operator's gaze, it allows you to view the direction and movement of their gaze in video, which cannot be determined from the work situation alone. By comparing the gaze of veteran operators with that of new operators, you can discover "differences" that can be used for work improvement and educational support. 【Features】 ■ Simple and intuitive operation ■ Lightweight (43g) and comfortable smart glasses ■ Robust - dustproof, shockproof, and waterproof ■ Safety protection standards compliant with EN166 ■ Consistent gaze tracking data obtained through automatic calibration ■ Covers 86° of the wearer's field of view, providing more comprehensive gaze data *For more details, please download the PDF or contact us.

• Other measurement, recording and measuring instruments

The VIEWPOINTSYSTEM (VPS) is an eye-tracking camera consisting of: ● An external smart unit equipped with a multi-touch display ● Smart glasses that measure the operator's gaze After capturing the operator's gaze video, it can be immediately played back and reviewed on the smart unit, making it ideal for on-site training. With a reasonable price and easy operation, you can easily introduce an eye-tracking camera. 【Features】 ■ Simple and intuitive operation ■ Lightweight (43g) and comfortable smart glasses ■ Robust - dustproof, shockproof, and waterproof ■ Safety protection standards compliant with EN166 ■ Consistent gaze tracking data obtained through automatic calibration ■ Covers 86° of the wearer's field of view, providing more comprehensive gaze data *For more details, please download the PDF or contact us.

• Other measurement, recording and measuring instruments

OTRS+AI is a task segmentation AI service that can be integrated into OTRS10. In OTRS10, the AI automatically analyzes the manual segmentation of element tasks in cycles 1 to 20. There is no need to prepare multiple sample data sets; you only need to register one sample data (one cycle) for AI analysis. 【Functions of OTRS+AI】 It displays the differences in operation and work time between the sample data and the analysis data in scores and numerical values. This allows for easy identification of areas where the operations differ from the sample, enabling: ◎ Improvement of work variability ◎ Enhancement of work proficiency ◎ Establishment and review of standard operations Additionally, by utilizing AI, the time spent on analysis can be significantly reduced, broadening the scope of improvement activities. *For more details, please download the PDF or feel free to contact us.

• Other conveying machines

"Mobile OTRS" is a smartphone application created to promote Kaizen activities aimed at digital transformation (DX) and productivity improvement in production sites. 【Three Features】 ■ Usable immediately on the work site! Easily record videos with your smartphone. You can analyze work processes directly from the site using your smartphone. ■ Quick information sharing through video comparison! Since results can be captured on video, analysis outcomes are easier to communicate. It helps improve the efficiency and speed of information sharing and technical transfer within the company. ■ Further data utilization possible through integration with PC version OTRS10! Create manuals on your PC using videos from your smartphone. By linking analysis data created on the PC to the Mobile OTRS smartphone app, you can always check standard operations on-site. You can utilize shooting data and analysis data more flexibly. *For more details, please download the PDF or feel free to contact us.

• Other electronic parts

OTRS+AI is a work analysis AI service that can be integrated into OTRS10. It automatically analyzes the element work division of 1 to 20 cycles that are manually performed in OTRS10. There is no need to prepare multiple sets of training data; by registering just one set of training data (1 cycle), it can analyze multiple cycles and videos from other workers. 【Features of OTRS+AI】 - Can learn from only 1 cycle of data - Accuracy of element work division is over 95% - Supports various shooting conditions 【Functions of OTRS+AI】 It can display the differences between the reference data and the analysis data in terms of action differences and work time differences using scores and numerical values. You can easily identify areas where actions differ from the reference, thereby broadening the scope of improvement activities. *For more details, please download the PDF or contact us.

• Other conveying machines

MobileOTRS is a smartphone app designed to leverage the characteristics of mobile devices while maintaining the analytical capabilities of OTRS10 to promote improvement activities. It allows users to capture video on-site and immediately conduct work analysis and motion comparisons. This enables quick improvement activities on the spot, significantly enhancing the speed of improvements and the efficiency of work training. 【Main Features】 - Video recording - Work analysis - Cross-tabulation - Video comparison - Data storage and sharing *The following features are only available in the Professional model: - Combination table - Stacked chart - Real-time analysis *Please check the product site for recommended specifications.

• Process Control System
• Business Intelligence and Data Analysis

OTRS10 is a work analysis software that utilizes video. By using OTRS10 for work analysis, which was traditionally done with a stopwatch for calculating standard units and creating standard work, it is possible to significantly reduce labor hours and enhance precision. Additionally, it allows for the output of work procedure manuals, standard work combination tables, and stack-up tables based on the analyzed content. Furthermore, since video manuals for each process can be directly output from the analysis results, the entire flow of 【analysis (measurement) → deployment → training → re-evaluation】 can be completed solely with OTRS10. 【Features of the No. 1 Software for Manufacturing Industry Introduction 'OTRS'】 ■ Easy creation of video manuals ■ Quick search & play Just click on the action element table to instantly jump to the starting position of the video, and click on the image to start playback. Playing the actions you want to see or show is easy with just a mouse click. ■ Diverse playback functions - Switching video sizes (three levels) - Free speed control (frame-by-frame playback available) *For more details, please contact us or download the PDF materials.

• Other measurement, recording and measuring instruments

This document introduces the work analysis software "OTRS" handled by Broadleaf. By utilizing "OTRS," it is possible to easily discover differences between skilled workers and current work videos by comparing and replaying work videos after video analysis, as well as identifying waste, overburden, and unevenness among individual workers. Free materials available! If you are interested, please view the materials from "PDF Download." 【Solutions with OTRS】 ■ Discover wasteful tasks with comparison videos! Easily teach optimal actions through videos. ■ Import videos and easily simulate optimal actions with just a click, accessible to anyone. ■ Simultaneously create easy-to-understand video manuals alongside work analysis. *For more details, please refer to the PDF materials or feel free to contact us.

• Business Intelligence and Data Analysis

We would like to introduce a case study of the implementation of "OTRS" proposed to Nippon Express Co., Ltd. by Broadleaf Co., Ltd. Before the implementation, there was a problem where the productivity of work varied by as much as three times among staff members. Therefore, we proposed that with "OTRS," which allows for easy time tracking and analysis of individual tasks, they could be freed from analog tasks such as measuring with a stopwatch and analyzing in Excel, leading to increased efficiency. After implementation, staff noticed, "Even though it's the same task, my walking speed is different from that of the veteran staff! My hand movements are also different!" This awareness of the finer details led to a shift in mindset, with the desire to "increase productivity a little more..." [Case Study] ■ Issues Before Implementation - A productivity difference of up to three times among staff members ■ Issues After Implementation - Visualization of differences in actions through comparison videos, transforming staff awareness *For more details, please refer to the PDF document or feel free to contact us.

• Production Management System

We would like to introduce a case where the work analysis and business optimization software "OTRS" was implemented at Yachiyo Industrial Co., Ltd. In aiming for a high level of standardization in work efficiency, we found effectiveness in "VSM + Video," but manual measurement and analysis posed challenges in terms of efficiency and accuracy. Therefore, we introduced "OTRS," which allows for significant efficiency improvements in analysis tasks, aided by an intuitive user interface. After implementation, video analysis that previously took two weeks was completed in just one day. Furthermore, by recording the work at overseas locations and sending the videos back to Japan, we were able to analyze them with "OTRS," provide feedback on the results, and make improvement proposals, thus reducing the costs and time associated with overseas business trips. 【Case Study】 ■ Background of Implementation (Challenges) - Manual measurement takes an enormous amount of time - Lacks accuracy ■ Effects - Video analysis that took two weeks was completed in one day - Reduced costs and time for overseas business trips 　　　　　　　　★Free Demo Available★ We are accepting requests for free demonstrations. If you are interested, please contact us using the information below.

• Business Intelligence and Data Analysis

We would like to introduce a case where the work analysis and business optimization software "OTRS" was implemented at Takenaka Corporation. On-site visual checks and data aggregation were inefficient, and there were issues with data accuracy. Therefore, we introduced "OTRS," which allows for the analysis of video recordings brought back to the office. After implementation, it became possible to analyze videos from various angles with high precision in the office. Additionally, when we presented the analysis data from "OTRS" in a meeting, we received very positive feedback, with comments such as, "The data was clearly summarized in graphs, leading to new insights." 【Case Study】 ■ Background of Implementation (Challenges) - On-site visual checks and data aggregation are inefficient. - Data accuracy is poor, lacking reliability and persuasiveness. ■ Effects - High-precision analysis of videos from various angles in the office is possible. - Easier-to-understand materials can be created in a shorter time than before. 　　　　　　　　★Free Demo Available★ We offer a free demonstration. If you are interested, please contact us through the "Contact Us" section below.

• Business Intelligence and Data Analysis

We would like to introduce a case where the work analysis and business optimization software "OTRS" was implemented at Marugo Rubber Industry Co., Ltd. Although they have been working on improvements for a long time, the effects have been limited. To meet the demands of their clients, it has become essential to improve factory operations. As a tool to ensure the advancement of improvement activities, "OTRS" was identified. Since it can be set in increments of 1/10 of a second rather than just seconds, it has made it possible to address improvements that were difficult to see visually, such as uneven paint application from spray guns. Efforts at a finer unit have accelerated the improvement activities. 【Case Study】 ■ Background of Implementation (Challenges) - Improvements have been limited to what can be seen visually - Improvement activities have stagnated ■ Effects - Confirmation and improvement at the level of 0.1 seconds has become possible - Cost reductions of several million yen in a single process 　　　　　　　　★Free Demo Available★ We offer free demonstrations. If you are interested, please contact us through the section below [Contact Us].

• Business Intelligence and Data Analysis

We would like to introduce a case where the work analysis and business optimization software "OTRS" was implemented at Nichirin Co., Ltd. Inefficient work analysis and insufficient communication overseas were bottlenecks. In February 2017, "OTRS" was first introduced at the Himeji factory as an educational tool for improving manufacturing and as a work training tool for sites including overseas locations. After implementation, we resolved cost and language issues through the thorough establishment of standard work and the use of videos. 【Case Study】 ■ Background of Implementation (Challenges) - Analysis work aimed at site improvement - Communication in multiple languages ■ Effects - Resolved cost and language issues through the thorough establishment of standard work and the use of videos 　　　　　　　　★Free Demo Available★ We offer free demonstrations. If you are interested, please contact us via the "Contact Us" section below.

• Business Intelligence and Data Analysis

We would like to introduce a case where the work analysis and business optimization software "OTRS" was implemented at Toyota Boshoku Corporation. There was variability in work performance among individuals, leading to a lack of productivity. Therefore, we introduced "OTRS," which allows for detailed motion analysis of each task using recorded video data. After implementation, everyone checked the faster work processes, resulting in an approximately 25% increase in production efficiency. It became possible to meet production plans. 【Case Study】 ■ Background of Implementation (Challenges) - Variability in work performance among individuals - Lack of productivity ■ Effects - It became possible to explain the detailed use of hands that could not be conveyed through paper manuals. - Production efficiency increased by approximately 25%, making it possible to meet production plans. 　　　　　　　　★Free Demo Available★ We offer free demonstrations. If you are interested, please contact us using the information below.

• Business Intelligence and Data Analysis

We would like to introduce a case where the work analysis and business optimization software "OTRS" was implemented at San Aqua TOTO Co., Ltd. Variability in the manufacturing (assembly) department's operations became apparent, but there was a lack of effective improvement measures. Seeing the results from other special subsidiary companies encouraged us to implement "OTRS." With the standard work guided by "OTRS," we achieved a cost reduction of approximately 70,000 yen per month. Additionally, we gained a solid sense of progress in the reform of on-site awareness. 【Case Study】 ■ Background of Implementation (Challenges) - Variability in operations became apparent - Lack of effective improvement measures ■ Effects - Achieved a cost reduction of approximately 70,000 yen per month with standard work guided by "OTRS" - Gained a solid sense of progress in the reform of on-site awareness 　　　　　　　　★Free Demo Now Available★ We offer free demonstrations. If you are interested, please contact us using the information below.

• Business Intelligence and Data Analysis

We are introducing examples of the implementation of our work analysis and business optimization software "OTRS." We share improvement points through videos, including cases where production efficiency improved by approximately 25%, instances where video analysis and improvements at the millisecond level reduced costs by several million yen in a single process, and cases where significant cost reductions were achieved through manufacturing improvements using OTRS. Please use this as a reference for your understanding of the implementation and as a selection reference material. 【Featured Cases】 ■ Toyota Boshoku Corporation ■ Marugo Rubber Industry Co., Ltd. ■ Nichirin Co., Ltd. ■ San Aqua TOTO Co., Ltd. ■ Takenaka Corporation 　　　　　　　　★ Free Demo Available ★ We offer free demonstrations. If you are interested, please contact us through the [Contact Us] section below.

• Business Intelligence and Data Analysis

Our "VR Spray Painting Simulator" allows for painting training in a VR (Virtual Reality) environment that closely resembles real-life situations by wearing a head-mounted display and holding the included spray gun. This significantly reduces costs such as labor, paint, booth usage, and panel materials. Additionally, after VR painting training, more efficient painting education can be conducted through detailed performance analysis, including objective feedback from trajectory analysis tools and scoring of painting techniques. It is an ideal system for helping young painters overcome their weaknesses and for building a technical foundation for newcomers.

• Technical and Reference Books

"OTRS" is software that enables the reduction of work time, labor-saving, and cost reduction in production sites through features such as video-based motion analysis and time analysis. ■Features 1. By repeating analysis → simulation of waste elimination → manual output → work improvement, it achieves time reduction, labor-saving, and cost reduction. 2. Easily create video manuals that clearly convey difficult-to-explain "intuition" and "tips," which can be utilized for skill transfer and training. 3. This software is developed based on industrial engineering (IE) and supports various analysis methods. 　　　　★Free Demo Available★ We offer free demonstrations. If you are interested, please contact us via the link below [Contact Us].

• Process Control System
• Business Intelligence and Data Analysis