TAINATEC List of Products and Services

Upgrade from the conventional DKV series in both hardware and software! Introducing the 'Wire Discharge Precision Contour Machine,' which combines the features of wire discharge machining and contouring machines, now available in a compact fully enclosed model! We offer high cost performance in a small space. 【Reasons to Choose This Product】 ■ Capable of processing complex shapes regardless of various metal materials and hardness! ■ Compact and easy to introduce at a price point compared to machining and laser cutting! ■ Achieves high cost performance through low running costs and energy efficiency! ■ Comprehensive support system from safety design specifications to convenient setup jigs! ■ Automation of finishing processes through CNC control, which is difficult with contour cutting machines! ■ The characteristics of discharge machining can suppress burr generation compared to cutting machines! ■ Among machine tools, it features a top-class compact and lightweight design for easy installation! ■ A robust after-sales service system for parts supply and maintenance is also in place! We offer free test machining as part of the equipment introduction process. If you have materials or shapes you would like to process with the 'Wire Discharge Precision Contour Machine,' please feel free to consult us.

Many customers are considering the introduction of wire cutting to expand their new orders. However, wire cutting machines can cost tens of millions of yen, and there may be concerns about whether they can recoup the investment even after installation. Molybdenum wire cutting has a lower introduction cost and is easy to operate, even for customers who have never used wire cutting before, which is its appeal. Additionally, utilizing the excellent toughness of molybdenum steel, products that would quickly break when processed with brass can be processed with molybdenum wire cutting. The applications vary by customer, but molybdenum wire cutting may be able to make what was previously impossible, possible! Even for customers who already own wire cutting machines, if there are processes they wish to complete more quickly, we encourage them to reach out to us. For customers who have several machines, there may be cases where "precision is not necessary, but due to the shape, it can only be processed with wire cutting, so they are reluctantly using high-precision wire cutting." Molybdenum wire cutting is the solution for such situations!

It overturns the common belief that electrical discharge machining is slow. Until now, the industry has commonly accepted that electrical discharge machining takes a long time and is costly. Recognizing this, the molybdenum wire cutting machine was developed. Not only does it lead to improvements in processing time and cost, but it also allows for the machining of products that could not be processed with copper wire due to wire breakage, thereby expanding the customer base with just one machine.

The CNC wire electrical discharge precision contouring machine developed and sold by Tainatech is a molybdenum wire cutting machine. Slitting and dividing processes particularly lead to significant reductions in processing time. In dividing processes, customers often express concerns such as: - Currently, we have no choice but to use wire cutting, but the running costs are high. - Although it is a mass-produced item, wire cutting takes too long. - We want to double the processing speed compared to now. We frequently hear such feedback. The optimal machine that matches this demand is our CNC wire electrical discharge precision contouring machine, which uses molybdenum wire. Customers who have implemented it report: - For certain product shapes, the speed has increased fivefold compared to before. - Running costs have been halved. Actual product examples and comparisons of running costs are included in the overview materials. For more details, please download the materials or feel free to contact us.

The Taiinatech "CNC Wire Electrical Discharge Precision Contour Machine" can process conductive metals at high speeds without being affected by hardness. By merging discharge machining technology with the mechanism of contour machines, it enables the continuous use of molybdenum wire electrodes, achieving high cost performance. 【Reasons to Choose This Product】 　■ Capable of shape processing various metal materials without being affected by hardness! 　■ Easier to introduce compared to machining and laser cutting with a competitive price! 　■ High cost performance achieved through low running costs and energy efficiency! 　■ Total support from safety design and specifications to jigs! 　■ Automatic processing with just one button thanks to CNC control! 　■ Reduction of burr generation through electrical discharge machining, improving finishing processes! 　■ Compact and lightweight design compared to general machine tools! 　■ Comprehensive after-sales service system including parts replacement and regular maintenance! As part of your consideration for equipment introduction, we offer free test processing. Please feel free to consult us if you have materials or shapes you would like to process with the "Wire Electrical Discharge Precision Contour Machine."

Machine dimensions of TX150 1,400 × 700 × 1,600 mm Body weight 800 kg It features a compact machine design, and we have a proven track record of delivering to customers who have concerns about narrow installation spaces and entryways. Please feel free to inquire about the TX150, the most popular wire discharge precision contouring machine from Tainatec!

Wire cutting machines have high running costs among machine tools. In particular, the cost associated with the wire is expensive. This is due to the structure that requires the use of new brass wire to maintain precision, which inevitably leads to higher costs. According to our company's research, the costs incurred after operating for 100 hours include: - Wire - Ion exchange resin - Filters and exceed 50,000 yen. The molybdenum wire cutting machine developed and sold by our company incurs less than 20,000 yen for 100 hours of operation due to reasons such as: - Repeated use of the wire - No need for ion exchange resin When comparing brass wire and molybdenum wire, the running costs are reduced by 60%.

The "Wire Electric Discharge Precision Contour Machine" manufactured by Tainatech can cut various metal materials at an astonishing speed. Thanks to the long-lasting molybdenum wire, it achieves high cost performance by reducing cutting time and power consumption. 【Key Points for Choosing This Product】 ◆ Reduces cutting time ◆ Suitable for cutting all types of metal materials ◆ Capable of cutting a wide range of shapes, including large and long items ◆ Effective for cutting difficult-to-machine materials and metal 3D printed products ◆ Proven processing speeds of over 160 mm²/min for iron and over 190 mm²/min for aluminum *For more details, please download the catalog or feel free to contact us.

The Tainatec "Wire Electrical Discharge Precision Contour Machine" can cut and process all types of metal materials at an astonishing speed. Thanks to the long-lasting molybdenum wire, it achieves high cost performance by reducing cutting time and power consumption. 【Reasons to Choose This Product】 ◆ Reduces cutting and processing time ◆ Suitable for cutting and processing all types of metal materials ◆ Capable of cutting a wide range of shapes, including large and long items ◆ Effective for cutting difficult-to-machine materials and metal 3D printed products ◆ Proven processing speeds of over 160 mm²/min for iron and over 190 mm²/min for aluminum *For more details, please download the catalog or feel free to contact us.

There are various types of machine tools in the world. In parts processing, there are three main types: cutting processing, grinding processing, and electrical discharge processing. What we develop and sell is a type of electrical discharge machine known as wire cutting. Wire cutting machines can be broadly divided into two types: 1. Brass wire cutting 2. Molybdenum wire cutting Brass and molybdenum refer to the types of wire materials used in wire cutting. Globally, brass wire cutting is the most common. Molybdenum wire cutting is still not widely recognized, but due to its lower initial and running costs, it is expected to spread more widely in Japan in the future. Tainatec, which is involved in development and sales, boasts a high market share in Japan and has been adopted by many listed companies.

If you are a company that processes precision parts as individual items, there are many drawings that require slit processing, right? This time, I would like to propose how to perform that slit processing quickly. This suggestion is even better for companies that do mass production, not just those that do individual processing. Slit processing often has specifications such as a width of 1mm, and generally, there are many cases where standard tolerances are indicated. Since the width is 1mm, it is quite difficult to handle with cutting machines. This is where wire cutting is reluctantly used! Our wire cutting machine is not only fast, but it also uses a wire with a diameter of Φ0.2, so slit processing can be done without difficulty. Additionally, because the strength of the wire is high, we can stack products that need slit processing and process many workpieces at once! Please feel free to contact us!

Introducing processing examples of "3D Metal Additive Manufacturing Products" ■ Processing: Separation Processing ■ Material: Maraging (Solid Material) ■ Time: 130 minutes (250mm Plate) ■ Wire Cost: 70 yen Tainatech's "CNC Wire Electrical Discharge Precision Contour Machine" excels in "processing speed" for separation processing of difficult-to-cut materials and 3D printed products. Using molybdenum steel wire, it can handle processing of all metal materials! The special design allows the electrode wire winding drum to rotate both forward and backward, enabling long-term repeated use of the same wire, which helps reduce running costs! *For product details and processing example data, please refer to the catalog or contact us.

Speaking of wire cutting, when calculating running costs, we must consider not only the cost of the wire itself but also the costs of guides, filters, and ion exchange resins. What exactly is ion exchange resin? To put it simply, wire cutting is performed in a submerged state, where the workpiece is processed while it is in water. It's like adjusting the components of that water. It is not an exaggeration to say that the presence of ion exchange resin enables high precision. Tainatec's CNC wire discharge precision contouring machine (molybdenum wire cut) prioritizes speed over precision, which is why it adopts a spraying method and does not require ion exchange resin. The biggest feature of our machines is "speed." The precision is ±0.03 for the first cut and ±0.01 for multi-cuts. For more details, please feel free to download the catalog.

The work created with a metal 3D printer ultimately requires a process to separate it from the support material. The most commonly used equipment for the separation process is reported to be wire cutting or saw blades. However, separating with wire cutting takes time, which inevitably increases the cost per workpiece. In contrast, using saw blades can lead to quicker wear of the blades and can tie up the operator's time. How can we improve this situation? Among various proposals, many customers are utilizing our developed and sold product, the "CNC Wire Discharge Precision Contour Machine." It allows for automation through NC control and utilizes molybdenum wire, which has superior toughness compared to brass wire, enabling speedy and low-cost processing of thick or intermittent-shaped workpieces. We encourage you to consider it.

The scene where our molybdenum wire cutting machine is most utilized is 【separating 3D printed metal shapes】. Among the various 3D printers available in the world, there are many cases where wire cutting is used to detach the printed products from their bases. What is required here is how easily and quickly the cutting can be done. Of course, our machine makes this possible, and the initial cost is also very low, which attracts many customers. We hope you will consider it at least once!

This is the recommended processing fluid for our wire discharge precision contouring machine. One can is included as standard with the purchase of the main unit.

This is the recommended processing fluid for our wire discharge contouring machine. One can is included as standard with the purchase of the main unit.

This is a product that improves the installation accuracy of work and makes setup time easier.

This is a jig that makes it easy to attach small items for work. It can clamp items up to approximately 70mm thick.