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イコール 本社・営業部

EstablishmentShowa 3rd year
capital1600Ten thousand
number of employees28
addressAichi/Nakamura-ku, Nagoya-shi/4-6-17 Meieki, Nagoya Building 13th Floor
phone052-414-7675
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last updated:Aug 10, 2023
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Screw manufacturing Screw manufacturing
Metal processing Metal processing
Special material processing Special material processing
Industrial materials Industrial materials
Production examples Production examples
Plastic processing Plastic processing
Rubber lining processing Rubber lining processing
EQ Client Services EQ Client Services
Special

Special material processing

At our company, we offer a wide range of processing techniques, from cutting to molding, water jet cutting, three-dimensional processing, welding, and Thomson die-cutting, to provide products from single items to mass production in the most advantageous way, using materials such as ceramics, carbon, foamed materials, sponge, glass, and felt. Depending on your needs, we provide accurate advice based on our extensive experience, from the design stage to material selection and processing proposals.

Suitable for conveying screws and filling nozzles! A resin that can be detected by metal detection has arrived!

Good news for customers who want to further strengthen measures against foreign matter contamination! Please consider it once!

The resin parts, including screws and transport pallets, are not immune to damage or detachment due to wear and deterioration... By manufacturing these parts using the newly introduced metal-detectable resin material, it becomes possible to detect contamination with a metal detector, which can greatly assist in measures against foreign object contamination! The material also has a blue appearance, making visual identification relatively easy (the photo is for illustration purposes). Additionally, it complies with FDA standards and EU 10/2011 standards, making it suitable for exporting machinery and other equipment. We encourage you to consider this opportunity! For more detailed inquiries, please contact us using the inquiry form below or through our official website.

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Improvement of antibacterial and anti-mold capabilities of star foil and guide rails.

Improved hygiene through the change to ultra-high molecular weight PE with antibacterial and antifungal effects for mechanical parts!

The switch to ultra-high molecular weight PE with antibacterial and antifungal effects will improve hygiene, leading to significant benefits such as simplification of daily maintenance!

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Products & Technology Special Material Processing

We will provide products from single items to mass-produced items in the most advantageous way.

We provide a wide range of processing techniques, from cutting to molding, water jet cutting, three-dimensional processing, welding, and Thomson die-cutting, for materials such as ceramics, carbon, foam, sponge, glass, and felt. We offer both single items and mass-produced products in the most advantageous way. Depending on your needs, we provide accurate advice based on our extensive experience, from the design stage to material selection and processing proposals. For more details, please contact us or refer to our catalog.

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Achieve ultra-high molecular polishing! Significant reduction in scratches on the counterpart! 'Polishing' screw.

The polishing processing of ultra-high molecular weight PE, which has generally been impossible until now, has finally been realized! Your company's important products can now move to the next stage "while maintaining high quality"!

Product images: Left image... After polishing Right image... Before polishing Just one glance makes the smoothness of the surface immediately apparent! As a characteristic of the material, we use a slip-resistant material, "ultra-high molecular weight PE." By adding a polishing treatment, we further reduce surface resistance and significantly decrease the risk of scratches and other damage!

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[Establishment of New Factory in Vietnam] Processing of metals, resins, and screws is equal to!

Significant enhancement of production system with the establishment of a new factory! We have bases in Japan and Vietnam, capable of high-precision and high-quality processing. Proven track record across a wide range of industries.

Our company specializes in contract processing primarily using plastic and aluminum materials, manufacturing equipment parts for a wide range of fields including automotive and food industries. We have production bases not only in Japan but also in Vietnam, and we can accommodate various processing methods such as cutting, polishing, molding, lost wax, and surface treatment. Our inspection system is robust, and products sold in Japan undergo re-inspection domestically. **Features of the Vietnam Factory** - Capable of handling not only mass-produced items but also custom-designed products and assemblies. - Able to investigate and select suppliers within Vietnam. - Thorough inspection system using contact-type 3D measuring instruments, image measuring instruments, and various gauges. - We also provide consultations regarding production transfer as part of BCP measures. *For more details, please refer to the materials. Feel free to contact us with any inquiries.*

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[Case Studies] Leave anything related to plastic, aluminum, and stainless steel to us!

We can manufacture and process regardless of metal, resin, or material! With the introduction of the 3D CAM system "TOPSOLID," we have strengthened our quality assurance system.

At Equal, we have extensive experience in manufacturing products using metals, resins, and rubber, and we provide comprehensive support for production and processing tailored to your needs. We offer a wide range of services, including SUS welding processed products, large lathe processed products, and the manufacturing of conveying screws. Even if there are no drawings available, we can utilize our rich know-how accumulated over many years to support design from the structural stage as well as manufacturing based on actual items. This document introduces processing examples primarily focused on plastics, aluminum, and SUS! 【Processing Examples (Excerpt)】 ◆Plastic Processing  ・Equal's standard screws (2-start and 3-start screws)  ・Integrated machining of glass-filled products  ・Thin-walled inner diameter processing with one side thickness of 1+ ◆Aluminum Processing  ・Integrated machining of three-dimensional shapes  ・Color anodizing treatment  ・Processing on multiple surfaces with 840L ◆SUS Processing  ・Sheet metal processing including barrel polishing  ・Detailed shape processing with uneven dimensions on the top and bottom surfaces ★You can check the collection of examples from [PDF Download].  We look forward to your inquiries!

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Data production

Achieve stable quality and shortened delivery times! Please consult with our company, which is improving through division of labor.

Are there any of you who have concerns about costs, quality, delivery times, etc. when purchasing processed products? At Equal, specialists in data production for processing handle the data creation and transfer it to domestic processing machines or factories in Vietnam. This ensures stable quality and shorter delivery times. Additionally, by reducing losses within the process, costs can also be reduced. Please feel free to entrust your needs to Equal, where you can rest assured. 【Features】 ■ Specialists in data production for processing handle the data creation and transfer it to domestic processing machines or factories in Vietnam ■ Achieves stable quality and shorter delivery times ■ Cost reduction through the reduction of losses within the process *For more details, please refer to the PDF document or feel free to contact us.

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Single item processing

The flow from order receipt to delivery is smooth, and we handle each process with care!

At Ikooru, we can handle material sales, cutting processing, product secondary processing, and simple assembly. We have skilled engineers with excellent processing technology. Additionally, we have a quality control department with a complete inspection system, ensuring peace of mind. During the quotation process, we communicate the "tolerance range that can be accommodated" and any "concerns during processing." For projects that prioritize cost, we offer cost reduction proposals. Please feel free to entrust your needs to us. 【Features】 ■ Quick quotations provided by sales representatives with field training experience ■ Capability for a wide range of processing due to ownership of both lathe and machining equipment ■ Presence of skilled processing engineers ■ A quality control department with a complete inspection system for reassurance *For more details, please refer to the PDF materials or feel free to contact us.

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Inspection system

We have introduced a 3D measuring device and have obtained ISO 9001 certification! We have established a comprehensive inspection system to ensure customer satisfaction.

EQUAL, based on the origin of its name "Excellent Quality," delivers high-quality products to the world. We have a quality control department that immediately corrects any defects found within our own factory. Additionally, we have introduced 3D measuring instruments and have obtained ISO 9001 certification, and we also provide inspection drawings. With a robust inspection system in place, you can trust us to handle your needs with confidence. [Features] - A quality control department that immediately corrects defects found within our own factory - Introduction of 3D measuring instruments and ISO 9001 certification obtained - Provides inspection drawings for your peace of mind *For more details, please refer to the PDF materials or feel free to contact us.

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At Ikōru Machining, we process even difficult drawings quickly and carefully.

Immediate response to large orders! We can produce with high precision and low cost by reducing processing jigs and processes.

Our machining services provide products tailored to customer needs, even for difficult processing. We also offer 5-axis controlled machining with a movable table, making it easy to handle drawings with many machining surfaces. Compared to 3-axis controlled machining, we can reduce processing jigs and steps, allowing for high precision and low-cost production. We excel in processing materials such as resin, aluminum, and rubber, and can handle various shapes. Please feel free to consult us. 【Features】 ■ Introduction of CAD→CAM linked machines ■ Cost reduction and promotion of labor-saving to shorten delivery times ■ Capable of single-item processing ■ We have also introduced four small machines for speedy delivery ■ Capable of processing various shapes *For more details, please refer to the PDF document or feel free to contact us.

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Proposal for One-Stop Ordering

A must-see for those in the industrial machinery and machine tool industry! We will solve common concerns of purchasing (procurement) personnel.

When ordering one piece of equipment from each manufacturer for each part, do you often find it "too much to handle" or feel "anxious because if there is an issue with even one company, it affects the whole order" when receiving parts from different manufacturers? At Equal, we propose material selection suitable for the usage environment, such as heat resistance and chemical resistance, along with centralized ordering of units. We alleviate the burden of arrangement and delivery management, solving common concerns for purchasing (procurement) personnel. 【Features】 ■ Proven track record in processing various materials such as plastics, rubber, and metals. ■ Proposing material selection suitable for the usage environment, such as heat resistance and chemical resistance, along with centralized ordering of units. ■ Reducing the burden of arrangement and delivery management for our customers. *For more details, please refer to the PDF document or feel free to contact us.

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Alumite treatment

Even in areas requiring high precision, we process with consideration for film thickness! Feel free to leave it to us for white, black, matte, various colors, and hard materials.

At Equal, we offer anodizing treatment that enhances beautifully crafted products. The possible size is approximately 1000×2000, and we process even the most precise parts while considering the film thickness. While we can handle anodizing treatment alone, if you arrange everything through our company, it will make handling and management easier. Feel free to leave it to us for white, black, matte, various colors, and hard finishes. 【Features】 ■ Possible size is approximately 1000×2000 ■ Processing considers film thickness even for precision parts ■ Scratches and dents become more noticeable, so handle with extreme caution ■ Arranging everything through us makes handling and management easier ■ Supports white, black, matte, various colors, and hard finishes *For more details, please refer to the PDF document or feel free to contact us.

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[Information] Main Characteristics and Applications of Resin Materials - Thermoplastic Resins

A table displaying the characteristics of general-purpose engineering plastics, general-purpose plastics, thermosetting resins, and more!

This document introduces the main resin material characteristics and applications handled by IKOOL. Materials such as MC Nylon Blue, Duracon (POM), Ultra High Molecular Weight Polyethylene (UHMWPE), and PET are presented in an easy-to-understand table format, detailing specific gravity, continuous use temperature, advantages and disadvantages, applications, and price indices. While only commonly used materials are picked up, we have extensive processing experience with materials not listed. Please take a look. [Contents] ■ General-purpose engineering plastics (General-purpose engineering plastics) ■ Super engineering plastics (Super engineering plastics) ■ General-purpose resins (General-purpose plastics) ■ Thermosetting resins *For more details, please refer to the PDF document or feel free to contact us.

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Would you like to improve your factory with custom-made products?

Attention factory improvement managers! If there are no ready-made products, why not use custom-made items to improve the factory environment?

"If only we had such a product, it would make our work easier." Problems encountered during the production stage are inevitable. Even if we try to address them on-site, we often find ourselves too busy with daily tasks, putting them off. Urgent problem-solving is required to improve production quality and ensure work safety. At Equal, we handle everything from product design, offering material suggestions and processing methods from the perspective of a processing company. Additionally, since we have a processing factory on-site, we may be able to assist in resolving issues quickly. 【Features】 ■ One-stop support from design to processing ■ No need to change processing manufacturers for different materials ■ CAD design from scratch based on customer requests and work *For more details, please refer to the PDF document or feel free to contact us.

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For overseas procurement of resin products and metal processed products, choose Equal Vietnam!

Quality management ◎ Productivity ◎ Responsiveness ◎ Let's dispel concerns about overseas procurement and overcome the plastic shortage!

Are you facing delays in material delivery due to the worsening plastic shortage? Many companies are likely considering overseas procurement as a countermeasure. However, there are also cases where concerns about overseas procurement arise. - Worries about quality and support... - Will the delivery be on time...? - Concerns about communication... Do you have any such issues? At our company, Equal Vietnam, we maintain quality control equivalent to that of Japan, and we have strengths in production capacity and delivery responsiveness. We have a proven track record in supplying parts for domestic industrial machinery production equipment and processed products of resin and metal assemblies. We will help alleviate your concerns and assist you with overseas procurement, so please feel free to reach out to us! *For more details, please view the materials from [PDF Download] or feel free to contact us.

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Achieve a smooth business experience with Equal's "Fast Estimate"!

The introduction of AI has made the estimation process even faster. We accept processing requests for resin and metal starting from single items, so please give it a try!

If you are facing any of the following issues, please take a look! - Delayed estimate responses are causing business disruptions - Pricing is based on individual discretion, making it unclear and concerning - You want estimates in PDF format, but only 3D data is accepted This article addresses all of these concerns! By implementing AI, we have standardized the previously subjective pricing, enabling quick and reliable estimate responses. Estimates can be provided in PDF format, eliminating the need to prepare CAD data. For estimates related to resin and metal processing, trust us for fast estimate responses. We deliver a smooth business experience! 【Features】 - Estimate responses within 8 working hours * Please refer to the PDF for materials eligible for estimates within 8 hours. - A dedicated team for estimate responses is in place for a robust system - Consistent pricing without fluctuations - Easy estimates possible without CAD data * An upgrade allowing estimates via drag-and-drop on the internet is also planned. 【Related】 Resin processing, metal processing, plastic processing, single-item processing For more details, please refer to the PDF or feel free to contact us.

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Proposal for Reverse Engineering for Universities and Research Institutions

Disassembly and analysis of existing products and machines! Techniques and methods for reproducing design drawings and specifications.

Have you ever faced issues like 'some parts of a machine that has already been discontinued have broken' or 'I want to improve some experimental equipment, but making it myself is difficult'? 'Reverse engineering' refers to the technology and methods of disassembling and analyzing existing products or machines to recreate their design drawings and specifications. It is mainly used when the design drawings of a product are lost or when repairing or reproducing parts. Our company can handle a variety of materials, from metals to resins. We can also accommodate complex processing from lathes to milling machines. [Steps of Reverse Engineering] ■ Hearing ■ Measurement and Drawing ■ Approval ■ Manufacturing ■ Inspection and Delivery *For more details, please refer to the PDF document or feel free to contact us.

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Flame-retardant resin

Let's prepare for fires in the factory! Achieve risk reduction.

We would like to introduce our "flame-retardant resin." As exemplified by the series of semiconductor factory fires that occurred in the 2020s, which contributed to the semiconductor shortage, it is absolutely essential to avoid long-term operational shutdowns of factories. Minimizing the risk of fire occurrence in factory operations and, if a fire does occur, preventing its spread and reducing damage is crucial. 【Product Lineup (Partial)】 ■PTFE ■PI (Polyimide) ■PVC (Polyvinyl Chloride) ■PPS (Polyphenylene Sulfide) ■PEEK *For more details, please refer to the PDF document or feel free to contact us.

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Carbon Fiber Reinforced Polymer (CFRP)

Can resin replace metal? We will introduce its characteristics, adoption benefits, and current issues.

We would like to introduce our "Carbon Fiber Reinforced Plastic (CFRP)." Among FRP, those that incorporate carbon fibers as reinforcement are called CFRP, and their characteristics are particularly lightweight, hard, and strong. Furthermore, they possess excellent performance in various aspects such as wear resistance, heat resistance, conductivity, acid resistance, and corrosion resistance. 【Features】 ■ Lightweight: Density is about 1/5 that of iron ■ High strength: Hardness equivalent to that of iron ■ High rigidity: Twice that of iron *For more details, please refer to the PDF document or feel free to contact us.

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For those seeking high-quality resin products.

High quality and short delivery time! Our company handles the design and processing of resin from single items.

We would like to introduce the current state of quality control for "resin products" handled by our company in Japan. Generally, there is an impression that domestically produced products are of higher quality while those produced overseas are of lower quality. However, due to lower labor costs in overseas factories, it is possible to allocate more human resources towards improving quality, resulting in the production of high-quality products. Our company actually has a factory in Vietnam, and as a result of enhancing quality control, we have achieved overwhelming speed in delivery times and maintained quality that is on par with or exceeds that of domestic products. [Features of the Vietnam Factory] ■ Overwhelming speed in delivery times ■ Maintenance of quality on par with or exceeding domestic products ■ Number of dedicated inspectors: 6 ■ Tolerance range: 0.05mm ■ Processing equipment: 20 units *For more details, please refer to the PDF document or feel free to contact us.

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Recommendations for Noise Control Using Resin

For the interior industry! Our company offers resin processing starting from single items.

We would like to introduce our resin that suppresses noise and improves productivity. Since sound is a vibration in the air, it is possible to reduce noise by using vibration-damping materials. There is a significant difference in the duration of vibrations between metal and resin materials, with resin materials dissipating vibrations more quickly. Additionally, the vibration acceleration tends to be smaller with resin materials, which can result in reduced noise levels and the ability to decrease vibrations in the low-frequency range that typically cause discomfort due to deep bass. 【Resin that balances strength and vibration damping】 ■ Vibration-damping liquid crystal polymer ■ Epoxy resin *For more details, please refer to the PDF document or feel free to contact us.

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Basics of Resin Processing

Created by resin processing professionals! Introducing injection molding, extrusion molding, blow molding, and more.

We would like to introduce our "resin processing." There are three main methods for producing resin products, with molding processing generally suited for mass production and cutting processing for small-scale production. Additionally, 3D printers are useful for creating prototypes as they allow for easy modification of design data. 【Main Processing Methods (Partial)】 ■ Injection Molding ■ Extrusion Molding ■ Blow Molding ■ Compression Molding ■ Vacuum Molding *For more details, please refer to the PDF document or feel free to contact us.

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Would you like to use resin windows to combat heat in the factory?

Soundproofing and insulation! Introducing resin windows to save on electricity costs and address heat issues in the factory.

We would like to introduce our "resin windows." By adopting resin sashes that have 1,000 times the insulation performance of conventional aluminum sashes, the temperature can be 2°C cooler in summer and 4°C warmer in winter, resulting in more than a 20% reduction in electricity costs. Additionally, due to their high insulation properties and minimal temperature fluctuations, condensation rarely occurs. This helps to suppress the growth of mold and dust mites, making them excellent in terms of hygiene. 【Benefits】 ■ Insulation performance ■ Soundproofing ■ Condensation resistance *For more details, please refer to the PDF materials or feel free to contact us.

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A thorough explanation of mechanical strength.

Choosing materials with the minimum necessary strength can also lead to cost reduction.

We would like to introduce the mechanical strength of the "resin" we handle for the automotive industry. Mechanical strength is assessed based on six factors: tensile strength, compressive strength, flexural strength, shear strength, impact strength, and hardness. Even if the mechanical strength is high, it does not mean that all of these factors are high, so let's choose materials with suitable strength according to the required performance. Additionally, selecting materials with the minimum necessary strength can lead to cost reduction. 【Six Factors】 ■ Tensile Strength ■ Compressive Strength ■ Flexural Strength ■ Shear Strength ■ Impact Strength ■ Hardness *For more details, please refer to the PDF document or feel free to contact us.

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The necessity of resin in thermal management.

It is possible to extend battery life by preventing rapid temperature changes!

We would like to introduce our "insulating resin." Resin has a significantly lower thermal conductivity compared to iron and aluminum, which gives it high insulation properties. By utilizing this insulation, it enables the use of batteries at optimal temperatures. As a result, it allows for efficient use of batteries and extends the driving range. 【Product Lineup】 ■ Polyurethane ■ Polypropylene *For more details, please refer to the PDF document or feel free to contact us.

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A comprehensive summary of resin materials used in the food industry.

Resins suitable for the Food Sanitation Act! Introducing PC (polycarbonate) and polyolefins.

We would like to introduce the resin materials used in the food industry that we handle. Our lineup includes "PE (Polyethylene)" used for food containers, "PP (Polypropylene)" used for microwave-safe containers, and "PET (Polyethylene Terephthalate)" used for beverage containers. Resins suitable for use in the food industry must comply with food sanitation laws and regulations and be safe for contact with food. 【Resin Materials We Handle】 ■PE (Polyethylene) ■PP (Polypropylene) ■PET (Polyethylene Terephthalate) ■PVC (Polyvinyl Chloride) ■PC (Polycarbonate) ■Polyolefin *For more details, please refer to the PDF document or feel free to contact us.

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A comprehensive summary of the recently popular conductive resins.

Although it has conductivity, it is lighter and more flexible than metal, making it useful in various fields!

We would like to introduce our "conductive resins." Our lineup includes "polyaniline," used in sensors, "polypyrrole," used in electrochemical devices, and "carbon nanotubes," used in composite materials. These materials can achieve electrical conductivity while maintaining the flexibility and moldability of plastics. 【Lineup】 ■ Polyaniline ■ Polypyrrole ■ Carbon Nanotubes ■ Conductive Rubber ■ Conductive Polyurethane ■ Conductive Epoxy Resin *For more details, please refer to the PDF document or feel free to contact us.

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What is a gigacast?

A new technology for creating large cast components through integrated molding! It enables a significant reduction in the number of parts.

We would like to introduce a new technology called "Gigacast" for producing large cast components through integrated molding. Gigacast is a method primarily used by the American company Tesla, which involves creating large castings using specialized equipment instead of manufacturing parts separately in smaller pieces. While it requires high-level casting technology, it allows for a significant reduction in the number of components. It is essential to have at least a basic understanding of this technology as it is expected to become mainstream in the future. 【Changes During Transition】 ■ Shift from iron to aluminum ■ Significant reduction in the number of parts ■ Decrease in repair performance *For more details, please refer to the PDF document or feel free to contact us.

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Basics of Electrical Discharge Machining

A very effective method for processing materials with high hardness or complex shapes!

We would like to introduce the "Electrical Discharge Machining" that we conduct. It is a non-contact machining process that uses electrical energy to remove material. It is used for precision shaping of metals and conductive materials. The basic principle involves maintaining a fine gap between the electrode and the workpiece while utilizing high-voltage electrical discharges to remove material. 【Advantages】 ■ Capable of machining hard materials and complex shapes ■ Enables very precise machining ■ Minimal heat-affected zone after processing *For more details, please refer to the PDF document or feel free to contact us.

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Advantages and considerations of resinization

Rising demand for metal resinization! Here are some key benefits of resinization.

We would like to introduce our company's "resinization" process. There are several advantages, but the biggest benefit is undoubtedly weight reduction. Even when switching from lightweight metals like aluminum, weight reduction can be expected. This also leads to energy savings and reductions in materials and processes, contributing to carbon neutrality, which has made initiatives using subsidies active. 【Advantages】 ■ Weight reduction ■ Chemical resistance ■ Insulation ■ No need for painting ■ Transparency ■ Soundproofing *For more details, please refer to the PDF document or feel free to contact us.

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