oneA List of Products and Services

<Case Studies> ●Incorrect retrieval ●Incorrect input ●Logistics industry case studies ●Lid-type parts box picking ●Prevention of process skipping We provide easy-to-understand illustrations. If you are struggling with human errors, please take a look at our countermeasure examples. We can also introduce other case studies that may be helpful for your company, so if you have any questions, please feel free to contact us anytime.

• Sorting machine
• Other machine elements
• Display

The lever switch type can serve as both a lever switch and a push switch depending on the settings. The LED lamp supports six colors (a separate remote control for settings is required). It can be mounted on Φ28 round pipes and aluminum pipes (outer diameter 28mm). It is approximately 20% smaller than the conventional model APL-1, offering higher visibility. It has the same casing as the APG-7 series, contributing to a unified appearance when used together. The incorporation of an answer-back mode function further improves the accuracy of picking operations.

• Display

The LED lamp supports 6 colors (a separate remote control is required for settings). It can be mounted on Φ28 round pipes and aluminum pipes (outer diameter 28mm). It is approximately 20% smaller than the conventional APL-1, offering higher visibility. It has the same housing as the APG-7 series, contributing to a unified appearance when used together. The incorporation of the answer-back mode function further improves the accuracy of picking operations.

• Display

The "APG-CR1" is a controller that manages the instructions for retrieving and inserting parts and products. It is possible to easily build a poka-yoke system using barcodes, QR codes, etc. It supports not only the picking (retrieval) operations of existing work shelves but also insertion management and sorting management. For details on installation methods and systems, please contact us separately. 【Features】 ■ Registration is possible with either barcodes or QR codes ■ Up to 60 connected poka-yoke products (60 input points, 60 output points) ■ Standard equipped with a check mode that allows for one-touch trial operation before starting work ■ The touch panel adopts a 4.3-inch color LCD for easy-to-understand display content ■ Equipped with sequential operation and simultaneous operation modes *For more details, please refer to the PDF materials or feel free to contact us.

• controller

The "APG-7TL" is a torque-up lever switch type poka-yoke shutter. Compared to the conventional model "APG-7L," the driving force has increased by about twice, allowing it to accommodate larger doors. The pipe mounting holder and arm section are made of metal, ensuring excellent durability. The housing is made of glass-filled polycarbonate, considering oil resistance. 【Features】 ■ Compatible with both NPN and PNP ■ Rich settings for the opening and closing angles of the shutter (7 levels for outward opening, 2 levels for inward opening) ■ Can be mounted on φ28 round pipes and aluminum pipes (outer diameter 28mm) ■ The pipe mounting holder and arm section are made of metal, ensuring excellent durability ■ The housing is made of glass-filled polycarbonate, considering oil resistance *For more details, please refer to the PDF materials or feel free to contact us.

• Circuit breakers and switches
• Lamps and light emitting devices

The "APG-7TB" is a torque-up push switch type poka-yoke shutter. It is compatible not only with picking (retrieval) operations but also with the equipment and systems on the input side. There are abundant settings for the opening and closing angles of the shutter, with 7 stages for outward opening and 2 stages for inward opening. Compared to the conventional model "APG-7B," the driving force has increased to about twice, allowing it to accommodate larger doors. 【Features】 ■ Lamp colors and various operations can be set (LED lamps support 6 colors) ■ ON/OFF setting for forced opening error output is possible ■ Equipped with answer-back mode function ■ Compatible with both NPN and PNP ■ Abundant settings for the opening and closing angles of the shutter (7 stages for outward opening and 2 stages for inward opening) *For more details, please refer to the PDF document or feel free to contact us.

• Circuit breakers and switches
• Lamps and light emitting devices

The "APG-7L (Lever Switch Type)" is a poka-yoke shutter that can serve as both a lever switch and a push switch depending on the settings. It is further miniaturized compared to conventional models (30% size reduction from the APG-6 series). You can set the lamp color and various operations, and the housing is made of glass-filled polycarbonate, considering oil resistance. 【Features】 ■ Can be mounted on φ28 round pipes and aluminum pipes (outer diameter 28mm) ■ Compatible with both NPN and PNP ■ Equipped with answer-back mode function ■ Error output ON/OFF can be controlled via a remote (sold separately) ■ The pipe mounting holder and arm are made of metal for exceptional durability *For more details, please refer to the PDF materials or feel free to contact us.

• Circuit breakers and switches
• Lamps and light emitting devices

The "APG-7B (Push Switch Type)" is a poka-yoke shutter that can be mounted on φ28 round aluminum pipes (outer diameter 28mm). The pipe mounting holder and arm are made of metal, providing exceptional durability, and the opening and closing angle of the shutter can be adjusted to 7 stages for outward opening and 2 stages for inward opening. It is compatible not only with picking (part retrieval) operations but also with the equipment and systems on the input side. 【Features】 ■ Further miniaturized compared to the conventional model (30% size reduction from the APG-6 series) ■ Compatible with both NPN and PNP ■ Equipped with answer-back mode function ■ The pipe mounting holder and arm are made of metal for exceptional durability ■ Lamp colors and various operations can be set *For more details, please refer to the PDF materials or feel free to contact us.

• Circuit breakers and switches
• Lamps and light emitting devices

The "APG-7UL" is a lever switch type single support poka-yoke shutter. It can be mounted on φ28 round pipes and aluminum pipes (outer diameter 28mm), and is compatible with both NPN and PNP. It is further miniaturized compared to conventional models, and can serve as both a lever switch and a push switch depending on the settings. 【Features】 ■ Further miniaturized compared to conventional models (30% size reduction from the APG-6 series) ■ Equipped with answer-back mode function ■ Error output ON/OFF can be controlled via a remote control (sold separately) ■ The pipe mounting holder and arm section are made of metal for exceptional durability ■ Lamp colors and various operations can be set *For more details, please refer to the PDF document or feel free to contact us.

• Circuit breakers and switches
• Lamps and light emitting devices

The "APG-7UB" is a push switch type single-support safety shutter. It has been further miniaturized compared to conventional models (30% size reduction from the APG-6 series). You can set the lamp color and various operations. The pipe mounting holder and arm are made of metal, providing excellent durability, and the housing is made of glass-filled polycarbonate, considering oil resistance. 【Features】 ■ Can be mounted on φ28 round pipes and aluminum pipes (outer diameter 28mm) ■ Compatible with both NPN and PNP ■ Equipped with answer-back mode function ■ Error output ON/OFF can be controlled with a remote (sold separately) ■ Lamp color and various operations can be set *For more details, please refer to the PDF document or feel free to contact us.

• Circuit breakers and switches
• Lamps and light emitting devices

Introducing the Poka-Yoke product "Poka-Yoke Roll Shutter" handled by oneA Corporation. This product is available for both set sales and individual sales. The Poka-Yoke product "APG-RS3" comes with a gray screen measuring 920mm in width and 1000mm in length as a set. It can be operated simply by connecting a cable to the controller. The Poka-Yoke product "APG-RS31," which includes only the part with the inverted triangle lamp, and the Poka-Yoke product "APG-RS32," which includes only the part that rolls up the blue screen, are available for individual sale. Please purchase the GFF-200 (roll axis), GFA-805G (screen fixing rail), and screen separately. If you have any questions, please feel free to contact us. 【Lineup】 ■APG-RS3 (set sale) ■APG-RS31 (control part) ■APG-RS32 (roll operation part) ■GFF-200 (roll axis) ■GFA-805G (screen fixing rail) ■Screen *For more details, please feel free to contact us.

• others

The "APL-1 Series (Push Switch Type)" is a poka-yoke lamp designed to prevent picking errors on upper and lower shelves, which occur frequently, by shaping the lamp section (push switch section) into a ▼ shape. The LED lighting colors of the lamp section are available in two colors: green and red, with options for steady or flashing settings. We offer the NPN specification "APL-1B-AL" and the PNP specification "APL-1B-PN-AL." 【Features】 ■ The ▼ shape of the lamp section helps prevent frequent picking errors on upper and lower shelves. ■ The LED lighting colors of the lamp section are available in two colors: green and red, with options for steady or flashing settings. ■ The incorporation of a feedback mode function further enhances the accuracy of picking operations. *For more details, please refer to the PDF document or feel free to contact us.

• Circuit breakers and switches
• Lamps and light emitting devices

The "APL-1 Series (Lever Switch Type)" is a poka-yoke lamp that can serve as both a lever switch and a push switch depending on the settings. By designing the lamp section (push switch section) in a ▼ shape, it prevents picking errors that frequently occur with upper and lower shelves. With the addition of the answer-back mode function, the accuracy of picking operations is further improved. 【Features】 ■ Can serve as both a lever switch and a push switch depending on the settings ■ The lamp section is designed in a ▼ shape to prevent picking errors that frequently occur with upper and lower shelves ■ The LED lighting colors of the lamp section are available in two colors, green and red, with options for steady or flashing lights ■ The inclusion of the answer-back mode function further enhances the accuracy of picking operations *For more details, please refer to the PDF document or feel free to contact us.

• Circuit breakers and switches
• Lamps and light emitting devices

This catalog introduces ARROW quality improvement tools that prevent human errors in various situations such as manufacturing and logistics. It features a wide range of opening and closing angle settings, including the error-proof shutter "APG-7TL/7TB," the error-proof controller "APG-CR1" which can register both barcodes and QR codes, and the error-proof roll shutter "APG-RS3," among many others. These tools can be implemented even in small lots and are well-suited for preventing picking errors in logistics warehouses and process errors in manufacturing sites. [Contents (partial)] ■ Error-proof adoption examples ■ Error-proof shutter "APG-7" ■ Error-proof roll shutter "APG-RS3" ■ Error-proof controller "APG-CR1" ■ Error-proof lamp "APL-1" *For more details, please refer to the PDF materials or feel free to contact us.

• Other safety equipment
• others

OneA Corporation manufactures poka-yoke products entirely in Japan. This catalog introduces ARROW quality improvement tools designed to prevent human errors in various situations such as manufacturing and logistics. Our poka-yoke products, including the adjustable-angle poka-yoke shutter "APG-7TL/7TB," can accommodate a wide range of scenarios. We also feature the poka-yoke controller "APG-CR1," which can register both barcodes and QR codes, as well as the poka-yoke roll shutter "APG-RS3," among many others. These products can be implemented in small lots and are ideal for preventing picking errors in logistics warehouses and process errors in manufacturing sites. 【Contents (partial)】 ■ Poka-yoke case studies ■ Poka-yoke product: Poka-yoke shutter "APG-7" ■ Poka-yoke product: Poka-yoke roll shutter "APG-RS3" ■ Poka-yoke product: Poka-yoke controller "APG-CR1" ■ Poka-yoke product: Poka-yoke lamp "APL-1" *For more details, please refer to the PDF document or feel free to contact us.

• Other safety equipment
• others

OneA Corporation manufactures poka-yoke products through consistent domestic production. We provide ARROW quality improvement tools to prevent human errors in various scenarios such as manufacturing and logistics. This time, we would like to introduce a case where our poka-yoke product, the Poka-Yoke Roll Shutter, was adopted in an automotive manufacturing environment. [Challenge] In the manufacturing environment, picking mistakes frequently occurred due to the repetitive nature of the same tasks, leading to the accidental retrieval of different parts. [Proposal] We proposed the Poka-Yoke product, the "Poka-Yoke Roll Shutter APG-RS3 Series." [Result] By ensuring that picking cannot be done solely based on the worker's intention, we were able to resolve the issue. *For more details, please refer to the PDF document or feel free to contact us.

• Other safety equipment
• others

The "Poka-Yoke Roll Shutter APG-RS3 Series" is a versatile poka-yoke product that can be used for parts picking operations and as a simple gate. The opening and closing positions can be set at will, with fine adjustments possible. It is easy to install as it is controlled by input and output signals. Special arrangements can be made for screen printing. The models are the lever switch type "APG-RS3" and the push switch type "APG-RS3-B," with a power supply voltage of DC24V. 【Features】 ■ Versatile product ■ Opening and closing positions can be set at will, with fine adjustments possible ■ Controlled by input and output signals ■ Easy to install ■ Screen printing available with special arrangements *For more details, please feel free to contact us.

• Other machine elements

The "APG-7 Series" of error-proof shutters handled by oneA Corporation, combined with Keyence's "BT-W70," reliably prevents mistakes! Using a handheld terminal, the two-dimensional codes of the instruction sheet and the actual product label are verified in a two-point check. If there are no mistakes, the designated shutter will open. This prevents misreading and increases picking accuracy. The error-proof controller APG-CR1 can connect to up to 60 openings. 【Features】 ■ Reliably prevents mistakes with a two-point verification combination ■ Prevents misreading of two-dimensional codes ■ Increases picking accuracy ■ The error-proof controller APG-CR1 can connect to up to 60 openings *For more details, please feel free to contact us.

• PDAs and handheld terminals

The LED multicolor indicator light "ART-24" is a dazzling illumination lamp that features seven colors with a smart body design. It can emit a maximum of seven colors: red, green, blue, yellow, cyan, purple, and white. The power supply is compatible with both polarities, ensuring that there is no damage from incorrect wiring, providing peace of mind. It can be used for displaying work conditions in factories, as a warning light for AGVs (automated guided vehicles), and for indicating toilet usage times, among other applications. Please feel free to consult us when you need assistance. 【Features】 ■ Capable of emitting up to seven colors ■ Power supply is compatible with both polarities ■ No damage from incorrect wiring for added safety ■ Dazzlingly colorful with a smart body design *For more details, please feel free to contact us.

• Lamps and light emitting devices
• LED lighting

The poka-yoke product "Poka Yoke Lamp APL-1 Series" is a display device that can be used for tasks such as picking and inserting parts. By making the lamp section in a ▼ shape, it prevents picking mistakes that frequently occur with upper and lower shelves. It comes with a bracket that can be easily attached to an Electra pipe (φ28mm). While you can create a simple version that just lights up, there may be concerns about durability, and to output a signal, you would need to attach a switch like a push button. However, this product allows both lighting up and signal output. 【Features】 ■ Prevents picking mistakes in upper and lower shelves with a ▼ shaped lamp ■ Easy to install with the included bracket for Electra pipes (φ28mm) ■ Capable of both lighting up and signal output ■ Available in lever switch type and push switch type *For more details, please feel free to contact us.

• Lamps and light emitting devices

We would like to introduce a case study of the Poka-Yoke product "Poka-Yoke Shutter & SiO Controller." There was a need for mixed production of pipes A and B, which have different lengths, and assembly mistakes occurred due to visual inspection. By using a jig that determines the length of the pipe with a light sensor, we established a system where pipe A can only be taken from joint A, eliminating any errors. 【Case Details】 ■ Issue - There was a need for mixed production, and assembly mistakes occurred due to visual inspection. ■ Result - By using a jig that determines the length of the pipe with a light sensor, we established a system that eliminated errors. *For more details, please feel free to contact us.

• controller

We would like to introduce a case study of the adoption of the "Poka Yoke Shutter," a Poka Yoke product handled by oneA Corporation, in a mixed production line for various small lots. Due to differences in product performance and shipping countries, the labels applied vary, leading to the occurrence of mislabeling with incorrect labels being applied. To address this, we established a system where the shutter opens to allow only the correct label to be taken for the products flowing down the line. [Case Overview] ■ Issue - Mislabeling occurred due to incorrect labels being applied. ■ Solution - A system was established to allow only the correct label to be taken. *For more details, please feel free to contact us.

• others

We would like to introduce a case where the Poka-Yoke product developed by oneA Corporation was adopted during 'cell production.' There was a challenge of needing to pick and package multiple documents, which sometimes led to forgetting to include instruction manuals and other documents. To address this, we established a system that manages the process with a shutter, where if there is a picking omission, the packing tape cannot be retrieved. [Case Overview] ■ Challenge - Occurrence of forgetting to include documents such as instruction manuals ■ Solution - Established a system where packing tape cannot be retrieved if there is a picking omission *For more details, please feel free to contact us.

• Process Control System

We would like to introduce the "Poka-Yoke Controller" and the parts shelves tailored for production sites, which are handled by oneA Corporation. Centered around the Poka-Yoke Controller, we offer the "Poka-Yoke Shutter" with a torque-up specification for wide openings, and the "Poka-Yoke Roll Shutter" that opens its screen in about 4 seconds. With our shutters, roll shutters, and controllers, you can easily implement Poka-Yoke products to eliminate mistakes in the production area. We also accept proposals and manufacturing of parts shelves tailored to your site. 【Features】 ■ APG-CR1 Poka-Yoke Controller - Can connect up to 60 Poka-Yoke products ■ APG-RS3 Poka-Yoke Roll Shutter - The screen, measuring 925mm in width and 1000mm in length, opens in about 4 seconds ■ APG-7 Series Poka-Yoke Shutter - In addition to the standard type, we offer a torque-up specification for wide openings *For more details, please feel free to contact us.

• controller
• others

At the same factory, there was a concern about reducing the high incidence of defects due to specification differences in picking, and they wanted to establish a system that prevents incorrect picking. Since a shutter mechanism that only allows access to the necessary width was effective, they had been manufacturing an air cylinder-operated shutter in-house. However, the in-house air-operated shutter posed issues with high costs for mass production and maintenance. Therefore, by switching to our electric shutter, it became easier to expand to other factories and lines due to the advantages in cost and maintenance. [Case Summary] ■ Issue - They wanted to establish a system that prevents incorrect picking. ■ Result - By switching from in-house air-operated shutters to mass-produced electric shutters, it became easier to expand to other factories and lines due to the benefits. ■ Advantages - Costs were reduced to one-third. - It can be installed in locations without restrictions, as it is the same size as the component indication lamp. - Layout changes are easy. - It has lamp displays, making it easy to see. - The mechanism is simpler compared to air-operated systems, significantly reducing failures. *For more details, please refer to the PDF document or feel free to contact us.

• others

The "Poka-Yoke Shutter" is a hybrid of a shutter and a work instruction lamp. By installing it on shelves or work tables, it informs workers of the picking location through the opening and closing of the shutter and lamp indications. Since the shutter does not open for shelves other than the necessary ones, it prevents mistakes by ensuring that items cannot be taken from the wrong places! **Features** - Improved Visibility: Even in environments where lamp indications are hard to notice, the opening and closing of the shutter makes it immediately clear! This eliminates the hassle of searching for lit lamps, significantly improving efficiency and reducing errors. - Stabilization of Work: Even inexperienced individuals can perform picking tasks without mistakes. - Easy to Implement: It operates with IO control, allowing it to be used in combination with Poka-Yoke systems. - Versatile Application: The shutter panels can be freely selected in shape and material based on location, allowing for usage tailored to specific locations. - Non-Air Shutter Mechanism: The opening and closing of the shutter is electrically controlled by a motor. This electrical operation minimizes energy loss and contributes to energy savings! *For more details, please download the catalog or feel free to contact us!*

• Circuit breakers and switches
• Other FA equipment
• Sorting machine

The "APG-CR1" is a controller that manages the instructions for retrieving and inserting parts and products. It is possible to easily build a poka-yoke system using barcodes, QR codes, etc. It supports not only the picking (retrieval) operations of existing work shelves but also insertion management and sorting management. For details on installation methods and systems, please contact us separately. 【Features】 ■ Up to 60 connected poka-yoke products (60 input points, 60 output points) ■ Standard equipped with a check mode that allows for one-touch trial operation before starting work ■ The touch panel features a 4.3-inch color LCD for easy-to-understand display content 【Downloadable Supplement Introduction】 - Comprehensive Poka-Yoke Catalog - Poka-Yoke Controller Package Kit "Poka-Yoke Case Supplement" - Adoption data from a certain vehicle assembly factory - Poka-Yoke Shutter: "Picking," "Skipping Processes," "Forgetting Tasks" - Easy Poka-Yoke Implementation: We accept orders from shelf production - Food Vendor Packaging Management - Two-point Verification - Examples of improving work efficiency with general-purpose switch combinations - Barcode readers selected by application *For more details, please refer to the PDF materials or feel free to contact us.

• controller

"Solving Common Problems!" 1. "Variability in Work Speed" Abnormalities such as work delays, overly fast and careless work, and work shortening due to skipping processes are managed through time measurement, contributing to work standardization. Resolved with oneA's "LED Multi-Color Indicator: ART-24" and SUS's "SiOt Controller." 2. "Picking Errors" "Skipping Processes" Decreased concentration due to poor health, lack of sleep, and repetitive tasks. Prevents human errors that are influenced by the worker's condition. Resolved with oneA's "Poka-Yoke Roll Shutter: APG-RS3" and SUS's "SiOt Controller." *Please check the system configuration in the PDF download below. *For details on installation methods and systems, please contact us.

• controller

The extraction and insertion of parts can lead to mistakes no matter how careful you are. We will introduce the causes and solutions. This is a must-see for those involved in production and for engineers considering equipment. ◢◤Features◢◤ ■ Only the necessary openings open and close, achieving zero work mistakes ■ Reduction in work time and training period ■ Versatile usage methods, can also be used to prevent skipping processes and as a gate *For more details, please refer to the PDF document or feel free to contact us.

• Display

The "Poka-Yoke Shutter" is a hybrid of a shutter and a work instruction lamp. By installing it on shelves or work tables, it informs workers of the picking location through lamp indications and the opening and closing of the shutter. Since the shutter does not open for shelves other than the necessary ones, it shuts out mistakes by preventing picking from incorrect locations! **Features** - **Improved Visibility**: Even in environments where lamp indications are hard to notice, the opening and closing of the shutter allows for quick detection! This eliminates the hassle of searching for lit lamps, significantly improving work efficiency and reducing errors. - **Stabilization of Work**: Even inexperienced individuals or new employees can perform picking tasks without mistakes. - **Easy to Implement**: It operates with IO control, allowing it to be used in combination with the Poka-Yoke system. - **Versatile Application**: The shutter panels can be freely selected in shape and material depending on the situation, allowing for usage that fits the location. - **Energy Efficient**: The opening and closing of the shutter is electrically controlled by a motor, contributing to energy savings with minimal energy loss. *For more details, please download the catalog or feel free to contact us!*

• Circuit breakers and switches
• Other FA equipment
• Sorting machine