[Case Study] Poka-yoke Examples in Mixed Production Lines for Small Lots of Various Products
Occurrence of incorrect items due to applying a different label! Introducing a case study of a system that allows only the correct label to be obtained.
We would like to introduce a case study of the adoption of the "Poka Yoke Shutter," a Poka Yoke product handled by oneA Corporation, in a mixed production line for various small lots. Due to differences in product performance and shipping countries, the labels applied vary, leading to the occurrence of mislabeling with incorrect labels being applied. To address this, we established a system where the shutter opens to allow only the correct label to be taken for the products flowing down the line. [Case Overview] ■ Issue - Mislabeling occurred due to incorrect labels being applied. ■ Solution - A system was established to allow only the correct label to be taken. *For more details, please feel free to contact us.
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【Case Study in Production Line】 ■Issue ・An oversight occurred where one out of four screws was not fastened during the assembly process. ■Solution ・A system was established using a shutter to prevent the next process from proceeding, thereby preventing any omissions in the work.
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OneA Co., Ltd. leverages 100 years of manufacturing experience, along with the technology and state-of-the-art equipment cultivated through its own brand business, to provide total support from design and development to manufacturing and sales, meeting various customer needs. Our poka-yoke shutters prevent incorrect parts picking during operations. If you have any concerns, please feel free to contact us.