三明機工 List of Products and Services

Our company is a system integrator in the robotics industry that combines years of experience as "experts in automated machinery" with the latest robot control technology. We optimize the challenges faced at our customers' sites with customized automation and labor-saving technologies utilizing robots! From robot selection to installation, teaching, and operation, you can leave everything related to robot implementation to us. 【Do you have any of these concerns?】 ■ I want to automate with robots. ■ How can I improve efficiency with robots? ■ I want to make the line unmanned. ＼ Please check the case study materials by downloading the catalog ／

Even if the products being manufactured are the same, the optimal machinery varies depending on factors such as the factory's location and size, the materials and processes involved, and the skill level of the workers. Additionally, it changes based on what the customer wants to achieve, such as increased speed, improved accuracy, or space-saving solutions. In other words, all machinery used in factories is essentially "one-of-a-kind." As a "specialist in automated machinery," our company offers custom-made automated machines based on years of experience and proven results to help our customers realize their goals. We support problem-solving related to labor-saving and efficiency in manufacturing lines and inspection equipment, quality stabilization, and work improvement! 【Development Achievements】 - Dedicated inspection and manufacturing systems utilizing robotic technology - Conveying systems incorporating specialized machinery and robots - Testing equipment commissioned by government agencies and major corporations - Fully automated gauge measurement devices and more ■ We have many specialized technicians with expertise in a wide range of fields. ■ If you are struggling with automating your processes, please feel free to consult with us.

◆Maintenance Scaffold for Molding Machines "Kakehashi" Eliminates the risk of "falling from temporary scaffolding into the pit" during die maintenance on die-casting machines! Patented folding mechanism. ◆Ultra-Low Cost "Pulse Spray" Achieves pulsing of release agent spray applied to molds at an ultra-low cost. With a high-speed response dedicated valve and newly developed dedicated amplifier, existing sprays can be easily pulsed without the need for control modifications. ◆Super Large Scale "Giga Die-Casting Peripheral Equipment" Enhances the peripheral equipment for giga die-casting, which forms super large products in one piece. Experience a "full-scale" equipment model with VR goggles. ◆Digital Trainer Offers a virtual robot teaching trainer equipped with a physics simulation FA simulator at a low price. Training and education can be conducted that directly connects to practical application, using an actual teaching pendant for operation. ◆Pouring Robot Enables high-precision and accurate pouring with a highly rigid mechanism. ◆Finishing (Trimming and Deburring) General-purpose trimming robots without molds, teachless grinder robots, etc. Additionally, we will introduce various automation devices. "Please experience and see them at the venue!"

We would like to introduce a case where we implemented "aluminum die-casting automation" that we handle at our company to a manufacturer, stabilizing the pouring amount. The system we are introducing here is a pouring robot that has a pouring accuracy within a 2% margin of error for the supply of molten metal from the melting furnace to the die-casting machine. This device adjusts the pouring position according to the ladle angle (the amount of molten metal in the ladle) during the pouring operation by the robot, enabling stable pouring. 【Case Overview】 ■ Implementation Site: Manufacturer ■ System Implemented: Pouring Robot ■ Accuracy Error: Within 3% *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case where we implemented "aluminum die-casting automation" that we handle into a manufacturer, automating the process to achieve labor reduction. As part of the die-casting peripheral system, we implemented automation for trimming after die-casting, removing burrs from products, and the outbound process. This allows the outline workers to focus solely on inspection, reducing their workload and enabling one person to conduct inspections across multiple lines, achieving labor savings. 【Case Overview】 ■ Implementation Site: Manufacturer ■ Implementation Effects ・Production Speed: 15% improvement in burr removal cycle ・Cost-effectiveness of burr removal: 10% improvement *For more details, please download the PDF or feel free to contact us.