三明機工 List of Products and Services

The "SKSIR Series" is a screw hole inspection device that can simultaneously measure torque and depth. It automatically inspects processed female screw holes using a robot's end tool attached to a through or stop screw plug gauge (screw inspection, gauge replacement). Additionally, by combining the screw hole inspection device with peripheral equipment, it has made it possible to construct a significantly labor-saving screw inspection system. 【Features】 ■ Simultaneous measurement of torque and depth ■ Skillful control of rotation speed and torque according to the screwing process ■ Detection of screw engagement, absence of screws, and presence of obstacles ■ Detection of abnormal torque during the screwing process ■ Determination of screw depth *For more details, please download the PDF or feel free to contact us.

• Other inspection equipment and devices
• Other analytical and testing equipment

We would like to introduce the "Dorayaki Transport Picking System" that we handle. This device uses two FANUC brand gantry robots to align the dorayaki, which are sent from a merging conveyor, onto trays and then send them to the packaging machine in the subsequent process. It is equipped with features such as position correction using a 2D correction vision camera and work detection through tracking using encoders. 【Features】 ■ Position correction using a 2D correction vision camera ■ Work detection through tracking using encoders ■ High-speed picking operations with visual tracking ■ Easily accommodates tray tilting with a highly flexible 6-axis robot configuration *For more details, please download the PDF or feel free to contact us.

• Food Conveyor Equipment
• Transport and handling robots

We propose a wide variety of "material supply devices" tailored to meet our customers' needs. We offer "material hoppers" designed to suit the type, capacity, and shape of materials, as well as "material feeding robots" that identify and extract materials through image processing. Additionally, we have "material collection devices" that automatically weigh each material and collect various patterns of materials, and "automated stock warehouse systems for blended materials" that store blended materials and automatically extract them as needed. 【Lineup (partial)】 ■ Material collection devices ■ Material feeding carts ■ Auxiliary material feeding devices ■ Automatic pouring devices ■ Casting plants *For more details, please download the PDF or feel free to contact us.

• others

We would like to introduce our "FPD Manufacturing Line Automation" that we handle. We offer a lineup of "Floating Conveyors" in both vertical and horizontal types, non-contact "Glass Substrate Transport Robot Hands," and "Packaging and Unpacking Devices" that accommodate various glass substrate sizes. In addition, we also provide "Module Inspection," "Loaders and Unloaders," and "Plastic Roller Conveyors," all of which can be designed, manufactured, and constructed according to your needs and layout. 【Lineup】 ■ Floating Conveyor ■ Glass Substrate Transport Robot Hand ■ Packaging and Unpacking Device ■ Module Inspection ■ Loader and Unloader ■ Plastic Roller Conveyor *For more details, please download the PDF or feel free to contact us.

• Other FPD related
• FPD/Touch Panel

We would like to introduce the "Pouring Robot" that we handle. The robot controls the ladle with its movements and is equipped with a molten metal surface detection unit. It features precise measurement with an error margin of 2% and a flexible layout. Additionally, we can accommodate your preferred robot manufacturer and design and manufacture it to match your ladle. 【Features】 ■ Stable pouring by the robot ■ Control of the ladle by the robot's movements ■ Equipped with a molten metal surface detection unit ■ Precise measurement (measurement error of 2%) ■ Flexible layout *For more details, please download the PDF or feel free to contact us.

• Other industrial robots

We would like to introduce our "Deburring System" that we handle. We offer the "Robot Center," which moves freely in three dimensions like a human hand, and the "Force Control," which can handle grinding and buffing of castings as well as trimming burrs on aluminum parts. Additionally, we have the "Sand Core Deburring System," which removes adhesive parts and burrs from manually assembled sand cores, and the "Spindle Motor," which can systematize a wide variety of equipment. 【Lineup】 ■ Robot Center ■ Force Control ■ Sand Core Deburring System ■ Spindle Motor *For more details, please download the PDF or feel free to contact us.

• Other processing machines

We would like to introduce the "Die Casting PF Equipment" that we handle. This product is a unitized active gas filling system used in the PF method, which improves the quality of die-cast products. It chemically reacts oxygen with aluminum alloy to create fine aluminum particles. Please feel free to contact us when you need assistance. 【Features】 ■ Chemical reaction between oxygen and aluminum alloy ■ Produces fine aluminum particles ■ Results in dense die-cast products with fewer pores *For more details, please download the PDF or feel free to contact us.

• others

We would like to introduce a case study of our "LCD Line Automation System" implemented at Company G, a manufacturer of LCD panel surface treatments. The system that was implemented is designed for very delicate LCD panels with a thickness of 0.3 to 0.7 millimeters, enabling high-precision and safe transportation. It significantly reduced the risks of damage and errors that were unavoidable with traditional manual processes, contributing to an overall improvement in the quality of the manufacturing process. 【Case Study】 ■ Implementation Site: Company G, a manufacturer of LCD panel surface treatments ■ Benefits of Implementation - Significantly reduced the risks of damage and errors, contributing to an overall improvement in the quality of the manufacturing process - Dramatically improved work efficiency through automation - Greatly enhanced the productivity of the manufacturing line *For more details, please download the PDF or feel free to contact us.

• Transport and handling robots

We would like to introduce a case study of our "LCD Line Automation System" implemented at a television manufacturing company. We successfully automated the tasks of loading dedicated pallets onto the production line and unloading from the production line back onto the dedicated pallets, which were previously reliant on manual labor. Additionally, the introduction of this system has significantly improved work efficiency. With the automation of simple tasks, work time has been reduced, allowing operators to focus on more specialized and value-added tasks. 【Case Overview】 ■ Implementation Site: Television Manufacturing Company ■ Implementation Effects - Successfully automated the loading of dedicated pallets onto the production line and unloading from the production line back onto the dedicated pallets, which were previously reliant on manual labor. - Work efficiency has dramatically improved. - Contributed to overall quality improvement of the work environment. *For more details, please download the PDF or feel free to contact us.

• Transport and handling robots

We would like to introduce a case where we implemented "aluminum die-casting automation" that we handle into a manufacturer, automating the process to achieve labor reduction. As part of the die-casting peripheral system, we implemented automation for trimming after die-casting, removing burrs from products, and the outbound process. This allows the outline workers to focus solely on inspection, reducing their workload and enabling one person to conduct inspections across multiple lines, achieving labor savings. 【Case Overview】 ■ Implementation Site: Manufacturer ■ Implementation Effects ・Production Speed: 15% improvement in burr removal cycle ・Cost-effectiveness of burr removal: 10% improvement *For more details, please download the PDF or feel free to contact us.

• Other processing machines

We would like to introduce a case where we implemented "aluminum die-casting automation" that we handle at our company to a manufacturer, stabilizing the pouring amount. The system we are introducing here is a pouring robot that has a pouring accuracy within a 2% margin of error for the supply of molten metal from the melting furnace to the die-casting machine. This device adjusts the pouring position according to the ladle angle (the amount of molten metal in the ladle) during the pouring operation by the robot, enabling stable pouring. 【Case Overview】 ■ Implementation Site: Manufacturer ■ System Implemented: Pouring Robot ■ Accuracy Error: Within 3% *For more details, please download the PDF or feel free to contact us.

• Other processing machines

We would like to introduce a case study of the "Casting Plant Automation System" that we handle, which was implemented at Company M. A competition was held to select a melting material supply system for automotive cast parts, and our advanced technological capabilities and extensive track record were highly evaluated, leading to our adoption. With the establishment of a new factory at the company, a very large-scale plant was newly constructed, including an efficient collection device linked to the upper production system and a device for efficiently reusing materials generated in the process, referred to as return materials. 【Case Overview】 ■ Implemented System - Efficient collection device linked to the upper production system - Device for efficiently reusing materials generated in the process, referred to as return materials, etc. ■ Implementation Effect - Supply capacity: 6t/30 minutes *For more details, please download the PDF or feel free to contact us.

• Casting Machine
• Other industrial robots

We would like to introduce a case study of our "Casting Plant Automation System" implemented at an automotive manufacturer. Before the implementation, the work was associated with high safety risks and was not efficient enough, placing a significant burden on the workers, making improvements on-site urgent. To address these challenges, we introduced automation technology, streamlining processes that relied on manual labor, which not only improved safety but also achieved a significant increase in productivity. [Case Overview] ■Challenges - High safety risks and insufficient efficiency - Significant burden on workers, making on-site improvements urgent ■Implementation Effects - Streamlined processes that relied on manual labor - Improved safety while achieving a significant increase in productivity *For more details, please download the PDF or feel free to contact us.

• Other industrial robots
• Casting Machine

We would like to introduce a case study of our "Automated Robot System" implemented at a food company. At the company, the inspection of products, assembly of packaging boxes, and packing were all performed manually by workers during the packaging process of packed products. In advancing factory automation, stability and production speed became particularly important, and through the robot technology and image processing technology proposed by our company, a balance between work speed and quality was achieved. 【Case Overview】 ■Challenges - All inspection of products, assembly of packaging boxes, and packing were done manually by workers. - It has become increasingly difficult to secure personnel amid a declining labor force. ■Implementation Effects - Labor reduction effect: from 2 people to 1 person - Production volume: 80 bags/min *For more details, please download the PDF or feel free to contact us.

• Other industrial robots

Our company offers fully customized solutions for automating various manufacturing lines by leveraging the latest robotic technology, based on our extensive track record in a wide range of industries, including automotive, food packaging and packing equipment, residential equipment, and railway business. The packaging work for stick food that we introduce involves a wide variety of tasks, including bagging stick food, canning packing boxes, boxing, sealing, and loading onto pallets, which have traditionally been performed by a large number of workers, and automation has not progressed at all. [Overview] ■ Challenge: A wide range of tasks were being performed by many workers, and automation had not progressed at all. ■ Result: By sharing actual equipment images and solving challenges, we provided solutions that improved productivity while maintaining safety and quality, even for customers with no prior experience in robot implementation. *For additional examples of automation equipment utilizing robots, please check "Download Catalog."

• Binding/Packing Machine

The "VRSC (Virtual Robot Solution Center)" is a facility that projects robot systems (VRSS) onto large screens or VR goggles using a 3D simulator to verify whether they can perform actions according to customer requirements. It recreates the customer's factory environment in virtual space at a full-scale level, allowing for detailed examination of whether any issues arise during system operation. This enables the discovery of areas that may be easily overlooked in drawings, as well as intuitive assessment of structural strength, interference checks, operation, and maintainability. 【What can be done with VRSS】 ■ VR consideration ■ Software pre-validation ■ Mechanical pre-validation *For more details, please download the PDF or feel free to contact us.

• Other industrial robots
• Other services

The robot operation training device "Digital Trainer" is a product that can simulate the same conditions as the actual machine. It allows for practical operation training using a real pendant. In a digital environment equipped with physics calculations, you can practice freely without supervision and without breaking anything. We offer training models and operation support tailored to your needs, so please feel free to contact us. 【Features】 ■ Digital environment equipped with physics calculations ■ Practical operation training using a real pendant ■ Free practice without supervision and without breaking anything ■ Ladder screen display and PLC practical training (optional) ■ Space-saving structure *For more details, please download the catalog or feel free to contact us.

• Other industrial robots

The robot operation training device "Digital Trainer" is a product that can simulate the same conditions as a real machine. It allows for practical operation training using an actual pendant. In a digital environment equipped with physics calculations, you can practice freely without supervision and without breaking anything. We offer training models and operational support tailored to your needs, so please feel free to contact us. 【Features】 ■ Digital environment with physics calculations ■ Practical operation training using an actual pendant ■ Free practice without supervision and without breaking anything ■ Ladder screen display and PLC practical training (optional) ■ Space-saving structure *For more details, please download the catalog or feel free to contact us.

• Other industrial robots

The robot operation training device "Digital Trainer" is a product that can simulate the same conditions as the actual machine. It allows for practical operation training using a real pendant. In a digital environment equipped with physics calculations, you can practice freely without supervision and without breaking anything. We offer training models and operational support tailored to your needs, so please feel free to contact us. 【Features】 ■ Digital environment equipped with physics calculations ■ Practical operation training using a real pendant ■ Free practice without supervision and without breaking anything ■ Ladder screen display and PLC practical training (optional) ■ Space-saving structure *For more details, please download the catalog or feel free to contact us.

• Other industrial robots

◆Maintenance Scaffold for Molding Machines "Kakehashi" Eliminates the risk of "falling from temporary scaffolding into the pit" during die maintenance on die-casting machines! Patented folding mechanism. ◆Ultra-Low Cost "Pulse Spray" Achieves pulsing of release agent spray applied to molds at an ultra-low cost. With a high-speed response dedicated valve and newly developed dedicated amplifier, existing sprays can be easily pulsed without the need for control modifications. ◆Super Large Scale "Giga Die-Casting Peripheral Equipment" Enhances the peripheral equipment for giga die-casting, which forms super large products in one piece. Experience a "full-scale" equipment model with VR goggles. ◆Digital Trainer Offers a virtual robot teaching trainer equipped with a physics simulation FA simulator at a low price. Training and education can be conducted that directly connects to practical application, using an actual teaching pendant for operation. ◆Pouring Robot Enables high-precision and accurate pouring with a highly rigid mechanism. ◆Finishing (Trimming and Deburring) General-purpose trimming robots without molds, teachless grinder robots, etc. Additionally, we will introduce various automation devices. "Please experience and see them at the venue!"

• Other industrial robots

The "Grinder Robot System" is a device that automatically performs shape recognition and surface grinding of large valves used in nuclear power generation facilities and other applications. Traditionally, surface treatment of large valves with complex shapes was entirely done by workers using grinders, which was extremely labor-intensive. By equipping a robot with a laser scanner and synthesizing images based on the robot's coordinates, it becomes possible to recognize curved surfaces of large workpieces. This allows for the robot to process surfaces with complex shapes by drawing appropriate trajectories. 【Features】 ■ Capable of recognizing curved surfaces of large workpieces ■ Laser scanner and grinder can be switched via an auto tool changer ■ Robot's operation position and speed settings can be determined from data captured by the scanner ■ No complex teaching for contour following is required *For more details, please refer to the related links or feel free to contact us.

• Other industrial robots

The "3D Random Picking System" is a robot equipped with a 3D vision system. Previous robotic systems could handle positioned parts, but they were unable to retrieve parts that were haphazardly stacked in a box. This product has been developed in partnership with MUJIN Inc., a robot controller manufacturer, to create a completely teaching-less random picking system. It enables the handling of parts that do not have a predetermined position, which was not possible with conventional robotic systems. 【Features】 ■ Establishes a completely teaching-less random picking system ■ Teaching is completed simply by setting it in offline simulation ■ The MUJIN controller automatically calculates the motion trajectory based on the posture of the workpiece being grasped ■ Random picking device equipped with a 3D camera *For more details, please refer to the related links or feel free to contact us.

• Production Management System

The "Kakehashi" is a maintenance scaffold for molding machines that accommodates various factory layouts. By eliminating the risk of slipping and falling that existed when using traditional scaffolding boards that were simply placed, we have achieved space-saving through a folding design. 【Have you experienced any of the following situations?】 ■ Almost fell while trying to set up a temporary scaffold by throwing it into place. ■ During maintenance work, a temporary scaffold board that was only placed on a tie bar shifted and nearly fell off. ■ Almost fell into the pit due to slipping on machine oil while working. ■ Scratched the tie bar that had a temporary scaffold board placed on it. ＼ For more details, please check "Download Catalog" ／

• Other safety and hygiene products

"VRSC" is a facility that projects robot systems in a 3D simulator onto a large screen or VR goggles to verify whether they can perform actions according to customer requirements. 【Features】 ■ Reproduces the customer's factory environment at full scale within a virtual space ■ Allows for detailed examination of potential issues in system operation ■ Enables intuitive detection of areas that may be overlooked in drawings, as well as structural strength, interference checks, operation, and maintainability ■ Includes an experimental facility ■ Allows for verification of processing conditions and other factors that cannot be confirmed through simulation alone *For more details, please download the catalog or feel free to contact us.

• Other industrial robots
• Inspection robot
• Articulated Robot

"VRSC" is a facility that projects robot systems in a 3D simulator onto large screens or VR goggles to verify whether they can perform actions according to customer requirements. We collaboratively develop system proposals, including precise simulations for robotizing manual tasks and introducing new equipment! We recreate your factory environment in full scale within a virtual space, allowing for detailed examination of potential issues in system operation. This enables the discovery of areas that may be overlooked in drawings, as well as assessments of structural strength, interference checks, operation, and maintainability in an intuitive manner. Additionally, we have an experimental facility on-site, allowing you to verify processing conditions that cannot be confirmed through simulation alone. 【Features】 ■ Full-scale recreation of your factory environment within the virtual space ■ Detailed examination of potential issues in system operation ■ Intuitive discovery of areas that may be overlooked in drawings, as well as assessments of structural strength, interference checks, operation, and maintainability ■ On-site experimental facility ■ Verification of processing conditions that cannot be confirmed through simulation alone *For more details, please refer to the PDF document or feel free to contact us.

• Other industrial robots

Our "Fully Teachless Bulk Picking Robot System" is a system that does not require teaching for programming. By simply creating the robot's operational environment on the pendant, registering the graspable points of the workpieces, and registering the transport positions and orientations, it is possible to set up the picking process in about three weeks, even for those who are not experts. In a time when there is a shortage of skilled teaching operators, this product is perfectly suited for the ever-changing picking of various workpieces in today's production environments. 【Features】 - Automatically avoids interference, capable of picking from walls and corners until the end - Can retrieve workpieces from deep boxes without prior motion generation, even with non-standard patterns - Automatically recovers from any stop position, returning to the origin while avoiding interference from any posture after an emergency stop ＼ For more details, please check by downloading the catalog ／

• Transport and handling robots
• Picking robot system

Our company is a system integrator in the robotics industry that combines years of experience as "experts in automated machinery" with the latest robot control technology. We optimize the challenges faced at our customers' sites with customized automation and labor-saving technologies utilizing robots! From robot selection to installation, teaching, and operation, you can leave everything related to robot implementation to us. 【Do you have any of these concerns?】 ■ I want to automate with robots. ■ How can I improve efficiency with robots? ■ I want to make the line unmanned. ＼ Please check the case study materials by downloading the catalog ／

• Other industrial robots

Even if the products being manufactured are the same, the optimal machinery varies depending on factors such as the factory's location and size, the materials and processes involved, and the skill level of the workers. Additionally, it changes based on what the customer wants to achieve, such as increased speed, improved accuracy, or space-saving solutions. In other words, all machinery used in factories is essentially "one-of-a-kind." As a "specialist in automated machinery," our company offers custom-made automated machines based on years of experience and proven results to help our customers realize their goals. We support problem-solving related to labor-saving and efficiency in manufacturing lines and inspection equipment, quality stabilization, and work improvement! 【Development Achievements】 - Dedicated inspection and manufacturing systems utilizing robotic technology - Conveying systems incorporating specialized machinery and robots - Testing equipment commissioned by government agencies and major corporations - Fully automated gauge measurement devices and more ■ We have many specialized technicians with expertise in a wide range of fields. ■ If you are struggling with automating your processes, please feel free to consult with us.

• Other industrial robots