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In this document, we introduce case studies of the personnel allocation system 'FactoryShift' by production line. For each case, we summarize the number of managed lines, the number of target workers, the work system, and the allocation management policy, as well as the challenges recognized before the system implementation and the effects observed after its introduction. Our system has been evaluated for various effects, including the reduction of allocation work time and the improvement of turnover rates among part-time workers. 【Published Case Studies (Excerpt)】 ■ Cosmetics OEM Manufacturing Plant - Number of managed lines: 12 lines - Number of target workers: 90 to 120 people - Work system: 8:30 AM to 5:30 PM, single shift system - Allocation management policy: In part-time focused work, we want to allocate workers so that they can experience all processes for multi-skilled development. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registration"FormulatorPro" is a cosmetic formulation and regulatory management system that allows for centralized management of ingredient selection and the aggregation of all components in trial formulations during the formulation development process. Formulation registration can be performed with an operation feel compliant with EXCEL, and copy-paste registration from EXCEL is also possible! This reduces desk work and increases the time researchers can spend in the field. In addition, we offer the 'PROOFREADER', a system that automatically detects errors in ingredient labeling on packaging. **Features of the Cosmetic Formulation and Regulatory Management System 'FormulatorPro':** - Separates management of trial formulations for regulatory applications and process formulations for manufacturing. - Simplifies the registration operation for formulation registration. - Enables the creation of ingredient lists based on trial formulations. - Supports master management of raw materials. *For more details, please refer to the PDF document. Feel free to contact us.*
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Free membership registration"FACTORY SHIFT" is a system that can automatically generate production line layout charts based on the required skills for each production process, the number of personnel attending, and the skill levels of the workers! As an additional feature, after registering the necessary qualifications for each process in the production plan, it is possible to consider qualifications during layout planning. By automating the layout work, it significantly reduces the workload for managers and also improves retention rates by preventing the concentration of high-load tasks on specific workers. Furthermore, by importing rosters from staffing agencies, you can easily merge (integrate) data of day laborers with your own personnel data. [Features] ■ Automatic generation of line layouts for hundreds of people ■ Support for manual adjustments after generation ■ Appropriate placement of day laborers based on attendance frequency and performance ■ Layouts that consider compatibility and handicaps among workers are also possible ★ You can view materials explaining the benefits and key features of the system, as well as case studies, from "PDF Download." Please feel free to contact us for inquiries.
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Free membership registration"FormulatorPro" centrally manages the selection of raw materials during formulation development, from the consideration of formulations to the aggregation of all ingredients for cosmetic regulatory submissions, rediscovering overlooked formulations. It allows for the registration of up to five formulation patterns simultaneously in the consideration stage, and even rejected patterns can be utilized as reference formulations. With an operation feel compliant with EXCEL, formulation registration is easy, and for formulations created in EXCEL, they can be easily registered through copy and paste. 【Features】 ■ Separate management of consideration formulations for regulatory submissions and process formulations for manufacturing ■ Simplification of the registration operation for formulation registration ■ Management of the creation of ingredient lists ■ Management of raw material master data *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registration"PROOFREADER" is a system designed for cosmetics and toothpaste that identifies differences in ingredient labeling, reducing the burden on proofreaders and minimizing the risk of product recalls. It automatically proofreads by comparing the "ingredient information" in the layout with the "full ingredient declaration information" submitted for regulatory approval, based on labeling rules. Keywords that are automatically registered can be utilized as new proofreading data for future use. The identified items are accumulated as knowledge data, which can be used as a tool for knowledge sharing within the organization. [Features] ■ Proofreading of cosmetic ingredients and the purpose/ingredients of toothpaste ■ Difference proofreading between the previous and current versions for items other than ingredients ■ Database creation of feedback information from regulatory personnel ■ Expansion and utilization of the knowledge database *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationThe "Lightweight Manufacturing Input System" is a product that enables the prevention of visual errors, quality stabilization, and efficiency through collaboration with electronic scales. It addresses issues such as raw material waste, reprocessing, incorrect mixing, and discrepancies in item types and weights by implementing a system focused on visualization and planned production. It standardizes lightweight tasks, suppresses human errors, and maintains stable work quality that does not depend on the skill level of the operators! 【Features】 ■ Achieves improvement in work quality ■ Fully automates manual entries and follow-up inputs ■ Ensures the reliability of inventory and mixing records ■ Can be linked with planned mixing data from existing systems *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registration"PROSIGHT" is a specialized system focused on cosmetics manufacturing, designed for high efficiency and reduced burden. With a schedule divided into "product filling completion" and "bulk manufacturing," it automatically generates management and scheduling information for the operational status of each facility. Even in the case of sudden schedule changes, it reflects the impact in real-time to minimize the affected range, providing production plans and manufacturing schedules that minimize disruption! 【Features】 ■ Standard equipped with a scheduler ■ Lot-specific and packaging-specific inventory management for raw materials ■ Electronic scale integration for weighing subsystem ■ Raw material input check subsystem ■ Formula performance management *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registration"PROSIGHT" is a production management system equipped with a scheduler. The 'PROSIGHT SCHEDULER' has been released as a model that can operate the scheduling function independently within the system. Creation instructions can be done both manually and automatically, compiling the required quantities for the next n days as a manufacturing order with a due date set X days before the day when stock will run out. Scheduling is done according to the calendar of available machines, jigs, or workers, and the scheduling results can be displayed and confirmed as a manufacturing schedule Gantt chart, machine Gantt chart, and jig/worker Gantt chart. 【Features】 ■ Just-in-time inventory follow order creation function from daily future inventory ■ Function to schedule manufacturing orders to machines, jigs, or workers ■ Real-time reflection of scheduling results for manufacturing orders in inventory (inventory-linked schedule) *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registration"PROSIGHT" is a system that increases operational efficiency through real-time optimal scheduling and serves as a key solution for inventory compression that troubles managers. Production planning and manufacturing scheduling, often said to require experience and intuition, are made visible and standardized so that anyone can handle them. While the rules vary by company and individual, the system has been designed to accommodate a wide range of needs without customization of the package, allowing for reuse of knowledge. [Features] ■ Visualization and standardization of rules for production planning and manufacturing scheduling, which are considered difficult to standardize ■ Standard-equipped scheduler ■ Flexible compatibility with existing core systems *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationIn the case of cosmetic product proofs, proofreading is being conducted for the full ingredient list and usage precautions. However, double-checking and triple-checking are essential, as any oversight in proofreading could lead to a recall order. The "ingredient information" within the proof is compared with the "full ingredient display information" submitted for regulatory approval, and automatic proofreading is performed based on display rules. The information regarding usage precautions will be cross-verified against the previous and current versions! Using standardized cautionary phrases, bulk verification and pointing out discrepancies is possible, and the pointed-out information that has been database-ified can be shared as knowledge data. Additionally, proofreading comparison lists and proofreading discrepancy lists can be generated, which helps reduce the burden of reporting and management tasks. *For more details, please refer to the PDF document or feel free to contact us.*
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Free membership registrationThis document introduces a case study of a full ingredient labeling proofreading system. Our system supports manufacturers of cosmetics and toothpaste products in the proofreading and verification of product package labeling managed by their regulatory affairs departments! It includes information on "Common challenges faced by various companies in the regulatory affairs department," "Overview of system functions," "Operational images," and "Overview of functional enhancement items." [Contents (excerpt)] ■ Overview ■ Common challenges faced by various companies in the regulatory affairs department ■ Overview of system functions ■ Operational images *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce our "Electronic Scale Automatic Linking System." By implementing a system focused on "visualization" and planned production, we solve issues such as incorrect formulations, item discrepancies, weight differences, raw material waste, and reprocessing. The integration with electronic scales and the input of raw material barcodes improve quality and streamline operations! 【Features】 ■ Automation of input for formulation mixing results through integration with electronic scales ■ Prevention of incorrect formulations through barcode checks of used materials ■ Elimination of waste from raw material disposal and reprocessing, and automation of mixing result input ■ Ability to calculate the required amount of raw materials from composition information ■ Capability for bulk ordering and regular ordering of raw materials *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThis document introduces examples of weighing systems! It includes "the aims of systematization," "expected implementation effects," "the flow of weighing processes," and "weighing screen images (HT type)." Please read it when utilizing the weighing system. 【Contents】 ■ What is a weighing system ■ Aims of systematization ■ Expected implementation effects ■ Flow of weighing processes ■ Weighing screen images (HT type) ■ Operational flow (example of explosion-proof patterns) ■ Standard equipment configuration for weighing systems *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationBased on the philosophy of ERP, it has an interface that supports core business operations not only in production management but also across a wide range including order and sales management, purchasing management, inventory management, and cost management. You can apply the standard input screens for each business function, and it is also possible to integrate with existing systems. Information linked to core business operations can be effectively utilized in business planning and strategy formulation to determine how to allocate the company's management resources efficiently. By referencing past performance, assessing the current situation, and predicting the future, suitable production management can be achieved. Additionally, it is necessary to reflect rapidly changing market requirements in the manufacturing process in real-time, while maintaining product quality, and to promote further reductions in lead time and costs. To achieve this, appropriate production planning and manufacturing scheduling are considered essential functions of production management. We provide production plans and manufacturing schedules that reflect sudden changes in specifications, delivery dates, and lot sizes in real-time, minimizing resource loss. Options for "individual cost management" and "traceability" are also available.
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