田端機械工業 List of Products and Services

"CLEAN SHOT" is a polymer removal device that can safely and reliably remove polymers firmly adhered to various metal parts in a short amount of time. The greatest feature of this product is its cleaning effectiveness in areas where brushes or jigs cannot be used, such as inside narrow and long holes or curved passages. The standard abrasive material used in the blasting process consists of extremely fine glass beads, which provide stable cleaning effects even on parts with complex shapes. [Features] - Short working time - Compatible with complex shapes - Minimal impact on parts - Wide range of applications - Environmentally friendly Demo units are available. *For more details, please refer to the catalog or feel free to contact us.

• Other factory equipment
• Other factory equipment and parts
• Other cleaning equipment

"DEOCAT" is an exhaust gas treatment device that uses an oxidation catalyst for deodorization and harmless treatment of VOCs generated from sources such as extruder die sections through low-temperature combustion. With a safe and compact design using electric heating, it can be installed close to the source and is capable of local exhaust. Additionally, since a blower is used on the suction side, there is no contamination of the blower from the treated gas. [Features] - Safe and compact design - Adoption of precious metal metal honeycomb catalyst - Reduction of running costs through low-temperature combustion and plate-type heat exchanger - Possible self-ignition operation depending on gas concentration *For more details, please refer to the catalog or feel free to contact us.

• Other environmental measures and recycling
• Other factory equipment
• Other factory equipment and parts

The DMAB-107 is a direct pressure blast cleaning device that perfectly matches direct pressure power with a work-friendly abrasive material, allowing for cleaning without damaging the parts. Simply set the target parts in the blast box, load the abrasive material into the pressure tank, and step on the foot pedal to spray from the nozzle onto the workpiece—it's that easy. Additionally, the abrasive material is made of plastic and operates at a pressure of about 0.5 MPa, so there is no worry about peeling plating or damaging parts. 【Features】 ■ Easy operation with just a foot pedal ■ Space-saving ■ High safety ■ Excellent cost-effectiveness *For more details, please refer to the catalog or feel free to contact us.

• Other factory equipment
• Other factory equipment and parts

The "TS-5-AV8-SE" is an ultra-compact vertical slide table molding machine that has evolved in the optimal form for inline molding, aimed at improving the workability and safety of the TS-5-DV8. It features a safe design that allows for the removal of molded products and insert work outside the clamping area, with digital settings and displays for operation positioning. The slide base can accommodate larger molds, and the clamping unit uses four tie bars with high machining precision and rigidity, along with oil-free guide pushers, enhancing molding accuracy. 【Features】 ■ Improved precision for small precision insert molding ■ Compact and flexible layout ■ Pursuit of ease of use *For more details, please refer to the catalog or feel free to contact us.

• Other factory equipment
• Other factory equipment and parts

The "TS-5-AV8-TE" is an ultra-compact vertical turntable molding machine that has evolved in the optimal form to improve the molding cycle of the TS-5-DV8. It is designed with a 300mm diameter table in the clamping section, making it a compact and speedy molding machine. Additionally, it features a nozzle touch mechanism that reduces the burden of tasks such as removing the mold and clearing out resin. 【Features】 ■ Shortened cycle for small precision insert molding ■ Compact and flexible layout ■ Focus on ease of use *For more details, please refer to the catalog or feel free to contact us.

• Other factory equipment
• Other factory equipment and parts

The "TS-5-DV8" is an injection molding machine developed with the theme of accommodating various molded products, pursuing operability, stable moldability, economy, and space efficiency. Its high-performance screw and the stepless variable direct drive system using a hydraulic motor in the screw rotation section demonstrate excellent plasticization performance according to the type of resin. Furthermore, the settings for injection volume, setback position, and injection position switching are digital, enhancing reproducibility and ease of use. 【Features】 ■ Compact ■ Exhibits excellent plasticization performance ■ Equipped with a flow control valve ■ Digital settings for injection position switching ■ High-precision encoder and sequencer incorporated in the control circuit *For more details, please refer to the catalog or feel free to contact us.

• Other factory equipment
• Other factory equipment and parts

Our "PTFE Paste Extrusion Equipment" has been designed with various innovations to improve the accuracy of pre-formed products. By adopting an electric drive system for the extruder, we minimize speed fluctuations caused by variations in resin density, enabling the production of products with high dimensional accuracy and concentricity. PTFE molded products such as tubes, electric wires, and sheets produced by the paste extrusion method possess excellent heat resistance, flame retardancy, chemical resistance, corrosion resistance, slip properties, and electrical characteristics, making them widely used in various industries. 【Features】 ■ Electric drive system adopted for the extruder ■ Capable of producing products with high dimensional accuracy and concentricity *For more details, please refer to the catalog or feel free to contact us.

• Other factory equipment

The "Automatic Operation Air Blast Device ACS" is an air blast device that enables automatic blast cleaning of long screws without manual labor. The screw rotation speed and the number of scrolls for the blast device can be set as desired. It can clean screws of various shapes without limitation. In addition to automatic cleaning, it can be switched to manual operation for manual use, allowing for localized additional cleaning of any missed areas after automatic cleaning, as well as cleaning of small items. 【Features】 ■ For screws ■ Automatic cleaning ■ Manual operation can also be set ■ Emergency stop switches installed in three locations ■ Excellent cost-effectiveness *For more details, please refer to the catalog or feel free to contact us.

• Other cleaning equipment
• Other factory equipment

The "Tabletop Plunger-Type Small Injection Molding Machine" is designed to connect to the air piping of general factories, making it an injection molding machine that does not require a new power source. Its lightweight and compact design allows for easy integration into assembly lines, enabling flexible layouts in limited spaces. By adopting air drive, it minimizes shock pressure and reduces the occurrence of burrs, allowing for low-pressure injection molding, which has less impact on insert products. 【Features】 ■ Lightweight and space-saving design ■ No new power source required ■ Ideal for inline molding ■ Air-driven ■ Easy maintenance Demo units are available. *For more details, please refer to the catalog or feel free to contact us.

• Other factory equipment

The "Direct Combustion Type Small-Scale Exhaust Gas Treatment Device" is an exhaust gas treatment device that can handle substances that poison catalysts and highly corrosive gases from halogen compounds. Due to its simple structure, the device has few troubles and can reliably treat harmful gases with a high decomposition rate. It is particularly capable of handling conditions where the exhaust gas concentration is high or where there are significant fluctuations in concentration, such as in batch furnaces. 【Features】 ■ Strong against fluctuations in concentration and flow rate ■ Simple structure with few troubles ■ Compatible with a wide range of gases ■ High safety due to the use of electric heaters as the heating source *For more details, please refer to the catalog or feel free to contact us.

• Other environmental measures and recycling
• Other factory equipment

PTFE molded products such as tubes, wires, and sheets made by the paste extrusion method possess high heat resistance, flame retardancy, chemical resistance, corrosion resistance, slip properties, and electrical characteristics, making them widely used in various industries. Among these, the most commonly produced items in recent years have been automotive exhaust gas oxygen sensor wires and coaxial cables resulting from advancements in communication technology. Additionally, "porous membrane materials" used in fuel cells are emerging as a new field. Furthermore, high-performance products such as ultra-thin coated wires and tubes related to medical applications are showing signs of increasing demand in the future.

• Extrusion Machine

There are many machine manufacturers that produce screw-type extruders and injection molding machines for melt-type fluororesins, but there are hardly any manufacturers of molding machines specifically for non-melt type PTFE (polytetrafluoroethylene) among fluororesins. The PTFE molding machine "ram-type extrusion device" is the most suitable processing equipment for molding non-melt type PTFE resin. For more details, please download the catalog.

• Extrusion Machine

There are many machine manufacturers that produce screw-type extruders and injection molding machines for melt-type fluororesins, but there are hardly any molding machine manufacturers that focus on non-melt type PTFE (polytetrafluoroethylene) among fluororesins. The PTFE molding machine "ram-type extrusion device" is the most suitable processing equipment for molding non-melt type PTFE resin. For more details, please download the catalog.

• Other processing machines

Due to its compact, lightweight, and space-saving design, it is easy to integrate into assembly lines and allows for flexible layouts in limited spaces. It is designed to connect to the air piping of general factories, so no new power source is required. Since it uses clean air as its power source, it produces less noise and is ideal for inline molding, which avoids contamination. The clamping unit has an open structure, making it optimal for insert molding. Because it is air-driven, it minimizes shock pressure and reduces the occurrence of burrs, enabling low-pressure injection molding, which has less impact on insert products. Energy transmission is performed using compressed air, resulting in low flow resistance for the power source, making it suitable for high-speed injection.

• Injection Molding Machine

The screw-type tabletop injection molding machine "TS-5-DV8" is the world's smallest screw-type tabletop injection molding machine developed with a focus on molding small precision finished products, plug molded products, prototype molded products, and color plate molded products, while pursuing operability, stable molding performance, cost-effectiveness, and space efficiency. For more details, please download the catalog.

• Injection Molding Machine

The TS-5-AV8-SE is a molding machine that has evolved into the optimal form for inline molding, capable of supporting small precision molding using engineering plastics while being the world's smallest compact machine, aimed at further improving workability and safety.

• Injection Molding Machine

The TS-5-AV8-TE is a molding machine that has evolved in the optimal form to support small precision molding using engineering plastics, while being the world's smallest compact machine, with the aim of further improving the molding cycle.

• Injection Molding Machine

DEOCAT deodorizes and detoxifies VOCs (volatile organic compounds) generated from extruder die sections using an oxidation catalyst for low-temperature combustion (approximately 350°C). Hydrocarbon reaction formula: CmHn + O2 = CO2 + H2O + reaction heat.

• Other cleaning machines
• Hazardous material processing

The direct combustion type small exhaust gas treatment device is an exhaust gas treatment system that can process toxic gases at a high decomposition rate by heating the treated gas to approximately 800°C with an electric heater. It is particularly capable of handling conditions where the exhaust gas concentration is high or varies significantly, such as in batch furnaces. For more details, please download the catalog.

• Hazardous material processing

The Clean Shot is a cleaning and removal device for adhered polymers that applies the organic transformation blast method, consisting of a carbonization furnace (transformation furnace) and air blast. In the carbonization furnace, workpieces (parts) with adhered polymers are subjected to heat treatment under a trace oxygen atmosphere, dissolving and carbonizing the polymers. During this carbonization process, most of the polymers that were thickly adhered to the workpiece dissolve and flow into a collection tray located at the bottom of the carbonization furnace. The polymers that remain adhered to the workpiece without flowing off remain as a carbonized film on the surface of the workpiece. By utilizing the property of air blast that is "less effective on soft, thick films, but extremely effective on thin, hard films," adhered polymers can be effectively removed in a short time. A demonstration unit is available.

• Other cleaning machines

The air blast cleaning of long screws with conventional equipment required manual rotation and movement of the screws during the process. However, this automatic traveling air blast device for screws, ACS, performs the screw rotation and the scrolling movement and cleaning of the blast device automatically, eliminating the need for manual labor. For more details, please download the catalog.

• Other cleaning machines

The direct pressure blast cleaning device "DMAB-107" is a non-heated blast cleaning machine that utilizes CLEAN SHOT's experience, which has a proven track record of hundreds of units in cleaning parts for plastic processing machinery. It blasts soft abrasive material at high speed from the nozzle, using the impact to detach resin that is adhered to the workpiece. For more details, please download the catalog.

• High pressure cleaner

As a sub-extruder for wire manufacturing equipment (coating device), it is ideal for fine wire, small quantity extrusion, color band addition, metal shield wire adhesion, and skin layer extrusion. Due to its compact size and low cost, it is also used for prototyping and research purposes.

• Extrusion Machine