コスモサミット List of Products and Services

【Production Management System for the Casting Industry】ReMacs TypeC A production management system specialized for the casting industry. It comes standard with functions that address essential management points in foundry manufacturing, such as molding and casting planning, core arrangement, management of melting schedules, and management of frames and molds. 【Production Management System for Manufacturing Industry】ReMacs Hybrid A production management system for the manufacturing industry that supports both forecast production and order production. In addition to the typical functions of a production management system, it also includes sales management as a standard feature, allowing for centralized management from sales planning and order receipt to shipping. 【Web-Compatible Production Management System】ReMacs WebEdition A system compatible with web browsers. It comprehensively covers core business operations with standard functions, including deal management, production instructions, process management, purchasing management, cost management, shipping and invoicing management, as well as quality management and accounting production.

• Production Management System

This is a production management system for the manufacturing industry that supports both forecast production and order-based production. It provides extensive support for sales, planning, manufacturing, purchasing, cost management, and accounting integration, enabling centralized management of production activities that span complex component structures and multiple processes such as machining, finishing, and assembly. It achieves real-time visibility of progress and inventory. The accumulated data is made publicly available for viewing and utilization, promoting business improvements such as increased production efficiency and profit enhancement. - Management of small-batch, diverse production - Visualization of long-term planning - Automatic calculation and automatic arrangement

• Production Management System

ReMacs Hybrid is a production management system for made-to-order manufacturing (processing, single-item processing, molds, etc.). It provides extensive support for sales, planning, manufacturing, purchasing, cost, and accounting integration, enabling centralized management of production activities that span complex component structures and multiple work processes such as processing, finishing, and assembly, while achieving real-time visibility of progress and inventory. The accumulated data is made publicly available for viewing and utilization, promoting business improvements such as increased production efficiency and profit enhancement. It allows referencing ordered products from past negotiations or similar items, managing component structures of up to 32 levels for each product, and overseeing work processes for each component. It is possible to visualize the purchasing status of materials and components, as well as progress by process. Additionally, product costs can be calculated from consumed materials and work performance. - Management of individual ordered products - Visualization of work processes - Aggregation of manufacturing costs

• Production Management System

This is a user-friendly production scheduler designed for the production site, achieving operability, an easy-to-read screen, and high responsiveness. It allows for the scheduling of processes and equipment usage, taking into account the load for each order while simulating production plans in a conversational format. 【Future Forecasting with Optimization Logic】 Based on constraints such as equipment capacity, manufacturing order priorities, and the factory's operating calendar, it automatically creates the optimal production schedule. The allocation methods include forward/backward scheduling and various parameters such as prioritizing minimal slack time, enabling more realistic scheduling compared to traditional methods. 【Load Leveling and Improved Utilization Rate】 The production scheduler Anchor Multi schedules the process timelines and equipment usage for each order. With Gantt charts, anyone can visually grasp the load status, operational status, and availability of equipment at a glance, promoting information sharing.

• Process Control System

In addition to intuitive screen operations using Gantt charts, it supports scheduling that takes into account load factors, such as a stacking and unstacking approach. It is a production scheduler that is highly compatible with on-site operations due to its simple master settings and standard external integration interfaces. 【Features】 1. Simple master configuration Scheduling can be done immediately with the minimum necessary settings. Master data can also be imported from Excel. 2. Optimal planning considering constraints Based on delivery dates and manufacturing line load rates, you can easily create schedules by selecting from two calculation methods—forward and backward—according to your objectives. 3. Flexible integration with external systems It comes standard with import and export functions, allowing for quick and seamless integration with core systems. 4. Utilization of data analysis through accumulated work performance All accumulated performance information is publicly available to users, enabling analysis of productivity and operating rates by equipment. 5. Visualization of work schedules and progress The visualization of work schedules in Gantt chart format and the visualization of load in a stacking format promote awareness on-site.

• Production Management System

Since our company's establishment, we have provided solutions such as business management, production management, and distribution management to over 200 textile companies. The "Texas" series is a culmination of the know-how we have accumulated so far, offered as a standard system, providing semi-custom solutions that fit our customers' needs. Furthermore, we can also introduce optional features specialized for various types. The "Texas" series will comprehensively support and solve the challenges faced by the textile manufacturing industry.

• Sales Management

We support various forms of business processing from raw yarn to dyed fabric and apparel, providing comprehensive backup for companies in the textile industry. We also accommodate foreign currency transactions and multilingual displays, offering strong support for companies expanding overseas. ■ We implement necessary functions as a trading company. We cater to companies managing consignment and contract agreements. ■ We handle various forms of business processing from raw yarn to dyed fabric and apparel. ■ Management is possible in two types of units (rolls/meters, etc.).

• Other production management systems

By changing the machine's rotation speed and operating rate, the scheduled completion date can be automatically adjusted, and production plans can be simulated. By placing orders on the loom, the requirements for beams and the planned usage of weft yarns are automatically calculated. It is equipped with a standard function to change only the weft yarn with a single beam to produce a different item number. It can be linked with monitoring systems and beam stockers. (※Individual support available)

• Production Management System

We would like to introduce a case study of the manufacturing solutions we provide. Nimbari Co., Ltd., which designs and manufactures FA equipment systems aimed at streamlining production facilities and processes, handles everything from design to canning, sheet metal work, machining, assembly, and on-site installation and maintenance. They have adopted the production management system "ReMacs WebEdition," which operates in a browser. They are utilizing it for visualizing production status and improving operational efficiency, and are actively working towards paperless operations by leveraging the unique workflow features of WebEdition. [Case Overview] ■ Implemented Product: Production Management System "ReMacs WebEdition" ■ After Implementation: Used for visualizing production status and improving operational efficiency *For more details, please refer to the related links or feel free to contact us.

• Production Management System

Tsukurl Co., Ltd. provides a comprehensive range of services from the development of interior products to space design, planning, architecture, construction, and management. We have established a "Construction Slip System" that allows for the confirmation and instruction of construction details to be carried out between sales and craftsmen using smart devices such as iPads, contributing to improved operational efficiency and paperless processes. 【Construction Slip System】 (Custom Development) ■ Can be implemented using smart devices such as iPads ■ Confirmation and instruction of construction details ■ Utilized for operational efficiency and paperless processes *For more details, please refer to the related links or feel free to contact us.

• Other production management systems

Ainokaze Toyama Railway Co., Ltd. operates the section within Toyama Prefecture of the conventional line that was separated from JR due to the opening of the Hokuriku Shinkansen. The company has developed systems utilizing the cloud, including a liner ticket issuing system that processes ticket issuance from an iPad, the "AiTore" system that allows real-time confirmation of current train operation status from smartphones and computers, and a seat reservation system for the sightseeing train "13,000 Shaku Story." 【Utilized Systems】 (Individually Developed) ■ Liner ticket issuing system that processes ticket issuance from an iPad ■ System that allows real-time confirmation of current train operation status from smartphones and computers ■ Seat reservation system for sightseeing trains *For more details, please refer to the related links or feel free to contact us.

• Other production management systems

We would like to introduce a case study of the solutions we provide for the textile industry. Company E has developed original products that match fashion trends by leveraging the features of new yarns announced by yarn manufacturers one after another. They offer a wide range of products, including clothing fabrics, household goods, automotive seats, nursing care products, and bedding. To respond to the ever-changing demands of customers worldwide, the company has adopted 'Texas21,' which is specialized for the textile industry, across the entire group of companies. By managing the entire process from warping and weaving to dyeing in an integrated manner, they are utilizing it for overall business efficiency and standardization of operations. [Case Overview] ■ Implemented Product: Texas21 ■ After Implementation - Integrated management of warping, weaving, and dyeing processes - Utilized for overall business efficiency and standardization of operations *For more details, please refer to the related links or feel free to contact us.

• Production Management System

We would like to introduce a case study of the solutions we provide for the textile industry. A certain denim manufacturer, which handles everything from spinning to dyeing, weaving, and finishing in-house, has gained overwhelming support from apparel manufacturers both domestically and internationally due to its high-quality production. In line with the establishment of its factory in Thailand, they adopted the textile industry-specific 'Texas21'. By implementing production management at the same level as their domestic production bases, they have achieved denim fabric manufacturing of quality equivalent to that of domestically produced fabrics. [Case Overview] ■ Introduced Product: Texas21 ■ After Implementation - Conducted production management at the same level as domestic production bases - Achieved denim fabric manufacturing of quality equivalent to that of domestically produced fabrics *For more details, please refer to the related links or feel free to contact us.

• Production Management System

We would like to introduce a case where Company C, which develops and manufactures side curtain airbags using the OPW method, has adopted 'Texas21', which is specialized for the textile industry. This has enabled waste-free production instructions in the weaving process, which is a key process in airbag manufacturing. By allowing for a precise comparison of plans and actual results based on detailed data, it has been utilized for production improvement activities (PDCA cycle). The manufactured airbags are installed not only in Japanese cars but also in vehicles produced around the world. [Case Overview] ■ Introduced Product: Texas21 ■ Utilization Method - Achieved waste-free production instructions in the weaving process, which is a key process - Utilized for production improvement activities (PDCA cycle) *For more details, please refer to the related links or feel free to contact us.

• Production Management System

We would like to introduce a case where Company B, which provides environmentally and energy-conscious textile products through a global production and sales system, has adopted 'Texas21', which is specialized for the textile industry. Seamless integration of sales and production bases operating both domestically and internationally. By visualizing the overall efficiency of the business and the raw material and production costs across different locations, it is utilized for quick management decisions and organizational operations. [Case Overview] ■ Introduced Product: Texas21 ■ After Implementation - Improved overall efficiency of the business and visualized raw material and production costs across locations - Utilized for quick management decisions and organizational operations *For more details, please refer to the related links or feel free to contact us.

• Production Management System

We would like to introduce a case study of the solutions we provide for the textile industry. Company A, which has a history of over 135 years and is engaged in the planning, manufacturing, and sales of interior materials for various applications ranging from transportation and public facilities to general residential use, has adopted 'Texas,' which is specialized for the textile industry. It is being utilized for strengthening governance, establishing a global information management system, and building a common standard model across locations. 【Case Overview】 ■ Product Introduced: Texas ■ After Implementation - Utilized for strengthening governance, establishing a global information management system, and building a common standard model across locations. *For more details, please refer to the related links or feel free to contact us.

• Production Management System

We would like to introduce the case of Nabeya Bi-tech, a company that boasts a top-class domestic share in "pulleys" and "couplings," providing one-stop solutions from casting to processing. They develop, manufacture, and sell various mechanical components using the casting technology cultivated since their establishment, as well as related software. Based on the arrangement information output from their core system, we have built a system that specializes in "detailed scheduling of the casting process." This system is utilized for improving operational efficiency and visualizing the progress on-site. [Case Overview] ■ Implemented Product: System for detailed scheduling of the casting process ■ After Implementation: Utilized for operational efficiency and visualizing on-site progress *For more details, please refer to the related links or feel free to contact us.

• Production Scheduler

We would like to introduce a case where H&F Co., Ltd., which develops, manufactures, sells, and provides after-sales service for press machines and FA system products using its own consistent technology, has adopted the multi-process scheduler 'AnchorMulti'. After adoption, scheduling of processes and equipment used was carried out in response to manufacturing instructions output from the core system. Based on that schedule, guidance control of AGVs (Automated Guided Vehicles) is being implemented. [Case Overview] ■ Introduced Product: Multi-process Scheduler "AnchorMulti" ■ After Implementation - Scheduling of processes and equipment used in response to manufacturing instructions output from the core system - Guidance control of AGVs (Automated Guided Vehicles) based on the schedule *For more details, please refer to the related links or feel free to contact us.

• Production Scheduler

The electronic manual creation and viewing tool "Shihan" allows for easy registration of manuals utilizing text, images, and videos, and enables users to always view the latest manuals using a network. 【Features】 1. Centralized management of manuals Manuals created across departments and processes can be centrally managed. You can also search for manuals using keywords, reducing the effort of searching and ensuring you always have the latest information. 2. Multi-device compatibility As a web application, it can be freely used on any device. It is accessible not only on PCs but also on tablets, smartphones, and handheld terminals, regardless of location or device. 3. Simple operability The know-how of skilled professionals, which is difficult to verbalize, can be easily documented through a combination of text, images, and videos. Both registration and viewing have a simple interface, making it easy to use.

• Other information systems

We have received positive feedback from many customers across various industries regarding the benefits of implementation, such as "business efficiency improvement," "significant reduction in manual creation workload," "realization of highly effective system operation training," and "quality standardization." 【You can automatically create manuals just by performing your usual tasks】 No special tasks are required. For example, when creating an application operation manual, simply open Dojo and perform your usual operations, and it will automatically record your work history. With the flexible editing capabilities of Dojo, you can achieve the desired outcome, from work evidence to high-quality manuals for customers. 【You can create various types of content, starting with manuals】 It is possible to insert videos, photos, PowerPoint materials, and audio. Dojo enables the automatic creation of not only paper and electronic manuals such as application operation manuals and procedure documents for business handovers but also teaching materials for e-learning, product demo screens, and simulation-based system operation training materials. 【You can choose the output format according to your purpose and use】 After editing is complete, you can select the output format based on your needs. Dojo is a stock-type solution that allows you to turn content into assets that can be preserved.

• Distance learning/E-learning

Even those without specialized knowledge of databases can easily search and analyze data with a simple interface. Additionally, with access restrictions and audit trail logging features, you can safely use data for business purposes. Excellent enables efficient decision-making and Excel report creation for our customers, promoting IT cost reduction and corporate digital transformation through data utilization. 【User Demographics】 "While advanced analysis is not required for my work, I want to check data, output it, and perform simple analyses." "I am currently using a multifunctional BI tool, but rich features are unnecessary for on-site data extraction tasks." In response to these needs, Excellent is designed to be simple and flexible, catering to on-site requirements. As a result, it is utilized by a wide range of users and businesses in the following areas: - Creating reports for sales and financial statements - Extracting customer information for marketing activities - Checking the status of progress, production, inventory, etc.

• Business Intelligence and Data Analysis