コスモサミット List of Products and Services

Since our company's establishment, we have provided solutions such as business management, production management, and distribution management to over 200 textile companies. The "Texas" series is a culmination of the know-how we have accumulated so far, offered as a standard system, providing semi-custom solutions that fit our customers' needs. Furthermore, we can also introduce optional features specialized for various types. The "Texas" series will comprehensively support and solve the challenges faced by the textile manufacturing industry.

The "Texas Series" is a culmination of the know-how accumulated so far, serving as a standard system to provide semi-custom solutions that fit our customers' needs. We offer a lineup that includes a semi-custom sales management system called the "Textile Business System," as well as a "Production Management System for Dyeing Factories" that supports everything from order management to cost management in the dyeing industry, and a "Layout Planning Management System for Knitting Factories." Additionally, various specialized optional features can be introduced. This system provides total support to solve the challenges faced by the textile manufacturing industry. 【Textile Business System Features】 ■ Fully utilizes the experience and know-how accumulated across the textile industry ■ Implements necessary functions as a trading company ■ Supports companies managing consignment and contract agreements ■ Accommodates various forms of business processing from raw yarn to dyed fabric and apparel ■ Management is possible in two types of units (rolls/meters, etc.) *For more details, please refer to the PDF materials or feel free to contact us.

We support various forms of business processing from raw yarn to dyed fabric and apparel, providing comprehensive backup for companies in the textile industry. We also accommodate foreign currency transactions and multilingual displays, offering strong support for companies expanding overseas. ■ We implement necessary functions as a trading company. We cater to companies managing consignment and contract agreements. ■ We handle various forms of business processing from raw yarn to dyed fabric and apparel. ■ Management is possible in two types of units (rolls/meters, etc.).

By changing the machine's rotation speed and operating rate, the scheduled completion date can be automatically adjusted, and production plans can be simulated. By placing orders on the loom, the requirements for beams and the planned usage of weft yarns are automatically calculated. It is equipped with a standard function to change only the weft yarn with a single beam to produce a different item number. It can be linked with monitoring systems and beam stockers. (※Individual support available)

We would like to introduce a case study of the solutions we provide for the textile industry. Company A, which has a history of over 135 years and is engaged in the planning, manufacturing, and sales of interior materials for various applications ranging from transportation and public facilities to general residential use, has adopted 'Texas,' which is specialized for the textile industry. It is being utilized for strengthening governance, establishing a global information management system, and building a common standard model across locations. 【Case Overview】 ■ Product Introduced: Texas ■ After Implementation - Utilized for strengthening governance, establishing a global information management system, and building a common standard model across locations. *For more details, please refer to the related links or feel free to contact us.

We would like to introduce a case where Company B, which provides environmentally and energy-conscious textile products through a global production and sales system, has adopted 'Texas21', which is specialized for the textile industry. Seamless integration of sales and production bases operating both domestically and internationally. By visualizing the overall efficiency of the business and the raw material and production costs across different locations, it is utilized for quick management decisions and organizational operations. [Case Overview] ■ Introduced Product: Texas21 ■ After Implementation - Improved overall efficiency of the business and visualized raw material and production costs across locations - Utilized for quick management decisions and organizational operations *For more details, please refer to the related links or feel free to contact us.

We would like to introduce a case where Company C, which develops and manufactures side curtain airbags using the OPW method, has adopted 'Texas21', which is specialized for the textile industry. This has enabled waste-free production instructions in the weaving process, which is a key process in airbag manufacturing. By allowing for a precise comparison of plans and actual results based on detailed data, it has been utilized for production improvement activities (PDCA cycle). The manufactured airbags are installed not only in Japanese cars but also in vehicles produced around the world. [Case Overview] ■ Introduced Product: Texas21 ■ Utilization Method - Achieved waste-free production instructions in the weaving process, which is a key process - Utilized for production improvement activities (PDCA cycle) *For more details, please refer to the related links or feel free to contact us.

We would like to introduce a case study of the solutions we provide for the textile industry. A certain denim manufacturer, which handles everything from spinning to dyeing, weaving, and finishing in-house, has gained overwhelming support from apparel manufacturers both domestically and internationally due to its high-quality production. In line with the establishment of its factory in Thailand, they adopted the textile industry-specific 'Texas21'. By implementing production management at the same level as their domestic production bases, they have achieved denim fabric manufacturing of quality equivalent to that of domestically produced fabrics. [Case Overview] ■ Introduced Product: Texas21 ■ After Implementation - Conducted production management at the same level as domestic production bases - Achieved denim fabric manufacturing of quality equivalent to that of domestically produced fabrics *For more details, please refer to the related links or feel free to contact us.

We would like to introduce a case study of the solutions we provide for the textile industry. Company E has developed original products that match fashion trends by leveraging the features of new yarns announced by yarn manufacturers one after another. They offer a wide range of products, including clothing fabrics, household goods, automotive seats, nursing care products, and bedding. To respond to the ever-changing demands of customers worldwide, the company has adopted 'Texas21,' which is specialized for the textile industry, across the entire group of companies. By managing the entire process from warping and weaving to dyeing in an integrated manner, they are utilizing it for overall business efficiency and standardization of operations. [Case Overview] ■ Implemented Product: Texas21 ■ After Implementation - Integrated management of warping, weaving, and dyeing processes - Utilized for overall business efficiency and standardization of operations *For more details, please refer to the related links or feel free to contact us.

We provide management systems tailored to our customers' industries, including the manufacturing production management system "ReMacs Series," the textile industry-specific system "Texas Series," and the foundry-exclusive production management system "ReMacs TypeC." The "ReMacs Series" includes options such as "Hybrid," which supports both forecast production and order production, "WebEdition," which is compatible with web browsers, and "TypeC," which is specialized for the foundry industry. As a self-developed production management system, it not only includes basic functions but also offers a wealth of options, and it can be customized with semi-order capabilities, allowing for the construction of a highly flexible system with high scalability tailored to our customers' operations. The "Texas Series" includes a comprehensive textile business system that can handle all processes from raw yarn to dyed fabric and apparel, as well as production management systems for dyeing factories, fabric design document management systems, and scheduling systems. Based on our extensive implementation track record, we can provide semi-custom solutions that fit various needs. *For more details, please refer to the product catalog available for PDF download.*

The key to visualizing the factory is to correctly understand your company's challenges and implement systems that match the phase, which is the secret to success. The currently distributed document "Factory Visualization: Secrets to Success - Unveiling the Implementation Steps!" organizes the points of factory visualization and introduces the specific systems that should be addressed now. <Overview of the Document> ▶Organizing the challenges of promoting visualization ▶Points of visualization ▶Utilization of production schedulers ▶Utilization of performance collection ▶Utilization of information boards (signage) ▶Case studies <Essential for companies facing these challenges!> - Work schedules are distributed on paper, making it difficult to share sudden changes. - Input omissions and calculation errors occur with batch daily report entries. - Unable to smoothly arrange processes due to lack of understanding of the status of preceding and succeeding processes.

At Marui Textile, where manufacturing technology is integrated with IT to create a highly managed production line that handles everything from "weaving" to "processing (refining, dyeing, functional processing)" in a seamless manner, we have adopted "Texas," which is specialized for the textile industry. By monitoring the layout planning and operational status of the sizing and weaving processes, we have established a production system that can respond quickly and flexibly to changes in plans.

■Do you have these concerns? Transcribing invoices is too difficult! Inventory work takes too much time! Inventory is a mess due to missed or incorrect records... →The handheld terminal solves all these problems! 【With OCR functionality, reading errors on-site are drastically reduced. Work efficiency skyrockets!】 In addition to the existing barcode scanning function, OCR functionality has been added. Handwritten information such as item numbers and expiration dates on product labels can now be read with the handheld device. Furthermore, characters that previously required visual confirmation and handwriting, such as metal prints and cast letters, can now be easily digitized just by holding the device up. This prevents transcription errors and significantly improves work efficiency. 【No visual confirmation or alignment needed! RFID functionality】 The "RFID" function solves the issues of the hassle of barcode scanning during on-site inventory and inbound/outbound operations, as well as the difficulty of checking tags inside boxes or on the back. With RFID, there’s no need for visual confirmation or alignment; tags from a distance can be read collectively without contact, greatly reducing work time. It also prevents inspection omissions and lightens the burden on the field.