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  3. メイコー 本社 産業システム機器部 SRシステムグループ
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メイコー 本社 産業システム機器部 SRシステムグループ

EstablishmentNovember 25, 1975
capital1288800Ten thousand
number of employees14115
addressKanagawa/Ayase-shi/5-14-15 Ooyama
phone0467-33-8018
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last updated:Sep 19, 2023
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Software for automatic program creation for soldering robots

No teaching required! You can create a "soldering program" on your PC screen.

"LETHER-Navi" is a dedicated automatic program creation software for the tabletop soldering robot "LETHER-TOP," which has also obtained a patent. By importing circuit board images and NC data, it allows for overlay display, making it easy to create soldering programs at precise locations.

  • Soldering Equipment

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Tabletop type, soldering robot with a hot air system, 5-axis 'LETHER-TOP'

Introducing a uniquely designed tabletop robot that enables intuitive and efficient programming!

The "LETHER-TOP" is a soldering robot designed specifically for soldering with a soldering iron, featuring a 5-axis configuration. It operates via a front panel, and the status can be displayed on an LCD panel. We offer an optional automatic program creation software called "LETHER-Navi." This allows for easy program creation on a PC screen without the need for teaching, contributing to improved soldering quality and reduced labor hours. 【Features】 ■ Easy Programming - Front panel operation - Dedicated application software [standard included] - Brush cleaner standard equipment - Optional automatic program creation software "LETHER-Navi" ■ Inheriting the DNA of "α" - Just-touch mechanism - High-speed soldering *For more details, please refer to the PDF document or feel free to contact us.

  • Soldering Equipment

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[Feature 1 of Soldering Robots] Functions unique to dedicated robots

Teaching BOX function and Win app replacement/search! No soldering return settings required.

In the "true" theory of soldering, we incorporate the results of many years of unique research, including a proprietary solder feeding mechanism, high-speed design through lightweight robot arms, and tip units tailored to the workpiece. As an example of this theory, we introduce the "functions unique to dedicated robots." Features include a teaching BOX function and Win app replacement and search functions. The solder dispensing automatically performs appropriate solder retraction, so only the amount of solder to be melted needs to be set. 【Teaching BOX Function Overview】 ■ Dynamic Editor - Real-time updates of solder amount, preheating and heating times via BOX operation. ■ Pitch Copy - Simplification of settings for workpieces at equal intervals (conditions for the first and last points + total count). *For more details, please refer to the PDF materials or feel free to contact us.

  • Soldering Equipment

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【Features of Soldering Robots 2】Fixed Tip Angle

Flow control is now possible! The solder and flux at the tip of the soldering iron are in a usable state.

In the "true" theory of soldering, we incorporate the results of years of unique research, including a proprietary solder feeding mechanism, high-speed design through lightweight robotic arms, and tip units tailored to the workpiece. As an example of this theory, we introduce the "fixed tip angle." The comprehensive capabilities of the dedicated robot enable the fixation of the tip angle. By simply changing the cut surface of the tip, it becomes possible to control the flow of solder. [Overview] ■ Tip angle: Approximately 60° ■ Tip types: 800 varieties ■ Solder and flux remain active on the tip ■ By merely changing the cut surface of the tip, solder flow control is possible *For more details, please refer to the PDF materials or feel free to contact us.

  • Soldering Equipment

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【Features of Soldering Robots 3】Flexible Soldering Tip Approach

Speed fine-tuning and approach path setting OK! Integration of the robot and the soldering tip.

In the "True" Theory of Soldering, we incorporate the results of many years of unique research, including a proprietary solder feeding mechanism, high-speed design through lightweight robot arms, and tip units tailored to the workpiece. As an example of this theory, we introduce the "Free and Flexible Tip Approach." Integration of the robot and the tip. With simultaneous control of X, Y, Z, and θ, a free and flexible approach of the tip is possible. Speed adjustments and approach path settings can be made. 【Five Examples of the "True" Theory of Soldering】 ■ Double motorization of solder feeding ■ Lightweight design of the arm ■ Free and flexible tip approach ■ Fixed tip angle ■ Functions unique to dedicated robots *For more details, please refer to the PDF materials or feel free to contact us.

  • Soldering Equipment

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Features of Soldering Robots 4: Lightweight Arm

In-house designed arms! Pursuing lightweight construction to achieve high agility.

In the "True" Theory of Soldering, we incorporate the results of many years of unique research, including a proprietary solder feeding mechanism, high-speed design through lightweight robot arms, and soldering tip units tailored to the workpiece. As an example of this theory, we introduce "lightweighting the arm." Through our in-house design of the arm, we pursue lightweighting and achieve high agility. 【Five Examples of the "True" Theory of Soldering】 ■ Double motorization of solder feeding ■ Lightweighting of the arm ■ Flexible soldering tip approach ■ Fixed soldering tip angle ■ Functions unique to dedicated robots *For more details, please refer to the PDF materials or feel free to contact us.

  • Soldering Equipment

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Feature 5 of the soldering robot: Double motorization of solder feeding.

Stabilization of supply timing and speed has been achieved! Executed using two motors.

In the "True" Theory of Soldering, we incorporate the results of many years of unique research, including a proprietary solder feeding mechanism, high-speed design through lightweight robotic arms, and solder tip units tailored to the workpiece. As an example of this theory, we introduce the "Double Motorization of Solder Feeding." Solder supply is executed using two motors. This achieves stabilization of supply timing and speed. 【Five Examples of the "True" Theory of Soldering】 ■ Double motorization of solder feeding ■ Lightweight design of the arm ■ Flexible solder tip approach ■ Fixed solder tip angle ■ Functions unique to dedicated robots *For more details, please refer to the PDF materials or feel free to contact us.

  • Soldering Equipment

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The cause of red-eye defects is not the misalignment of the soldering iron tip.

Proving that the misalignment of the position where the tip of the tool touches is not the direct cause!

In the industry, it is commonly believed that the cause of "pad red eye defects" is due to misalignment of the soldering iron tip position. However, our perspective is completely opposite to that notion. This is because, in manual soldering performed by operators, the position of the soldering iron tip varies slightly each time, yet red eye defects do not occur. This proves that misalignment of the soldering iron tip position is not the direct cause. The cause of red eye defects is that insufficiently performing robots are unable to achieve soldering at the "optimal timing," resulting in inadequate solder wetting. *For more details, please refer to the PDF materials or feel free to contact us.*

  • Soldering Equipment

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Meiko's True Theory 2: Nitrogen should not be utilized unconditionally.

Nitrogen does not have a reducing effect like flux! There is a risk of an unbalanced state occurring.

In industry common sense, using nitrogen gas in soldering is considered beneficial for improving solderability. However, in our view, the advantages of nitrogen can be sufficiently obtained from the flux within the solder wire, and there are also quality control disadvantages associated with nitrogen, so we do not make any recommendations regarding its use. Nitrogen is commonly used in the reflow process, and its effects have been confirmed. The reason for its use is to suppress the oxidation of cream solder, but what about its effects in robotic soldering (subsequent processes)? In conclusion, since nitrogen does not have a reducing effect like flux, there is a risk of creating an unbalanced state in the fillet appearance and solder wetting (joint surface). Without relying on nitrogen at an increased cost, pursuing the "appropriate timing" and maximizing the use of the flux (reducing power) within the solder wire can enable high-quality soldering. *For more details, please refer to the PDF document or feel free to contact us.

  • Soldering Equipment

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[Meiko Theory 3] V-slit is not recommended as a countermeasure against solder balls.

The reasons for occurrence are diverse! A stable supply speed is achieved through the supply of wire solder.

In the industry, it is commonly understood that methods such as V-slit processing, hole drilling, and preheating for wire solder are effective for reducing solder balls, and these are actively proposed to users. However, in our view, the above measures cannot completely eliminate solder balls and may significantly impair the soldering process itself, so we do not make such proposals. The reasons for the occurrence of solder balls are diverse, and one example of the generation principle is that solder can scatter and form solder balls due to the explosive phenomenon of moisture-absorbing impurities present in the flux components. One of the causes of the flux explosion phenomenon is the rapid temperature rise of wire solder due to the high temperature of the soldering iron tip. Therefore, by using a double motor for the supply of wire solder, we have achieved a stable supply speed, resulting in certain success in preventing the explosion phenomenon. *For more details, please refer to the PDF document or feel free to contact us.*

  • Soldering Equipment

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The quality of back fillet is unrelated to the amount of solder.

Focusing on the 'optimal timing'! Also able to handle back fillets for through holes without any issues.

In industry common sense, it is considered better to increase the amount of solder to secure the back fillet of through holes. However, in our view, the amount of solder is not the issue; rather, it is necessary to create a condition where solder can easily flow into the through holes as a prerequisite. Specifically, it is essential to quickly introduce flux into the through holes before flowing the solder, and if this is not done, no matter how much solder is supplied later, an appropriate back fillet cannot be formed. If the importance of flux is overlooked, one may conclude that "the amount of solder is not adequate (insufficient)." Our robots focus on the "optimal timing" to make the most of the flux, allowing for proper handling of back fillets in through holes without any issues. *For more details, please refer to the PDF materials or feel free to contact us.*

  • Soldering Equipment

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The heating time and quality by the tip of the soldering iron do not correlate proportionally.

By achieving "good timing" in soldering, a contrasting positive cycle will be created!

In industry common sense, it is believed that the length of time the tip is in contact (heating time) is proportional to the stability of soldering. However, in our view, the above is an idea caused by "poor timing" in soldering. In other words, as a result of the reduced effectiveness of the flux, the wetting of the solder becomes slower, leading to a negative process where heating must continue during that time. On the other hand, if "good timing" in soldering is achieved, a contrasting positive cycle (balancing tact and quality) will emerge. *For more details, please refer to the PDF document or feel free to contact us.*

  • Soldering Equipment

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Soldering Robot "LETHER-α"

I am a specialist in soldering robots. I bring hope to challenging implementations that had given up on labor-saving and automation!

Achieving labor-saving and automation as a dedicated soldering machine, it brings dawn to the difficult implementations that were previously abandoned!

  • Soldering Equipment

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Scalar-type, soldering robot with a soldering iron 'LETHER-α'

No adjustments needed! Introducing the soldering robot created by "Meiko, the foundation."

"LETHER-α" is a scalar-type soldering robot that achieves high precision in solder feeding through the adoption of a double motor system. In addition to devising a unique tip mechanism that automatically corrects the positional deviation of the workpiece, it enables high-speed movement of the soldering tip. Furthermore, it features a specially designed robot that frees you from the constraints of general-purpose robots, allowing for your "condition setting." [Features] ■ Custom-designed dedicated robot ■ Stabilization of solder feeding ■ High-speed movement of the soldering tip ■ Soldering tip head ■ Just Touch mechanism *For more details, please refer to the PDF document or feel free to contact us.

  • Soldering Equipment

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MEIKO Mechatronics Division Industrial Systems Equipment Department Business Introduction

We have development bases globally! We have a proven track record of external sales of numerous electronic circuit board manufacturing equipment!

MEIKO's mechatronics business has over 40 years of experience in equipment development and a wealth of sales achievements. We address various challenges such as problems and defects that arise on-site, fulfilling your requests with our global FA system development framework. Additionally, we handle soldering robots and respond to various requests such as automation and inline integration in conjunction with FA systems. 【SR System Products】 ■LETHER-TOP ■LETHER-α *For more details, please refer to the PDF document or feel free to contact us.

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