柴田合成 List of Products and Services

Our company is engaged in joint development with Gunma University and the Gunma Industrial Technology Center under the theme of "Weldless," aiming to establish unique technologies. We are developing everything from system design, mold creation, to ancillary equipment in-house, working towards commercialization as a "Weldless Molding System." For more details, please contact us or refer to our catalog.

• Plastic Mould

Quality engineering is a technical method founded by Dr. Genichi Taguchi, also known as the Taguchi Method or Robust Design. Its central approach focuses on evaluating functionality and methods for improvement. In simpler terms, it can be described as Taguchi-style experimental design, but a notable point is that it has been established as a tool to create strong designs (manufacturing conditions) against variations in usage and environmental conditions. When applied to our company, it becomes a method for proposing product shapes that consider variations in product dimensions under customer usage environments, as well as finding optimal molding conditions based on these considerations. For more details, please contact us or refer to our catalog.

• Plastic Mould
• Mold Design

Defects in injection molding include sink marks, warping, flash, short shots, silver streaks, stringiness, and color streaks. Here are some of the main causes of these issues. For more details, please contact us or refer to the catalog.

• Plastic Mould

Bicolor molding is a technology for molding two types of the same material with different colors. Dissimilar material molding is a technique that joins two types of materials during the molding process to create a single molded product with different material properties. To perform bicolor and dissimilar material molding, two molds are required: one for the primary molding and one for the secondary molding. The primary and secondary molding processes alternate, necessitating high-precision molds. For more details, please contact us or refer to the catalog.

• Mold Design
• Other molds
• Plastic Mould

Our company not only manufactures molds but also accepts machining using machining centers and electrical discharge machines. We can create electrodes for illustrations and logos from your logo and illustration data. Dial electrode creation involves high-precision machining of electrodes for areas that cannot be polished. By using high-precision electrical discharge machines, we produce parts that do not require polishing. In addition to copper electrodes that accommodate fine shapes, we can also process graphite electrodes for large shapes. With the processing know-how gained from mold making, please feel free to contact us for technically challenging machining, electrode processing, or requests for machining and electrical discharge only. For more details, please contact us or refer to our catalog.

• Processing Contract
• Other machine elements

We are collaborating on joint development with Gunma University and the Gunma Industrial Technology Center towards the establishment of unique technologies.

• plastic

This is a method for proposing product shapes that take into account the variation in product dimensions under the customer's usage environment, as well as finding the optimal molding conditions based on this consideration.

• Process Control System