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ウェーブフロント 本社

EstablishmentMarch 1990
number of employees29
addressKanagawa/Nishi-ku, Yokohama-shi/Minato Mirai Queens Tower B (12th floor)
phone045-682-7070
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last updated:Feb 13, 2024
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Business Improvement Support Solution Business Improvement Support Solution
Lab Management DX Solution Lab Management DX Solution
Functional Safety/Reliability Assessment Functional Safety/Reliability Assessment
Plasma Analysis Solution Plasma Analysis Solution
DX solutions in the production and manufacturing process DX solutions in the production and manufacturing process
CAE Solutions CAE Solutions
Equipment Management System Solution Equipment Management System Solution
CAE Contract Analysis CAE Contract Analysis
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『Simerics MP for SOLIDWORKS』

Advanced analysis can be easily performed on SOLIDWORKS! For shortening development time and reducing costs.

"Simerics MP for SOLIDWORKS" is a CAD-integrated thermal fluid analysis software that can be operated within SOLIDWORKS. Integrated into the SOLIDWORKS GUI, designers can perform everything from design to analysis themselves. The calculation settings are also simple, allowing for quick mastery of the operation. By enabling designers to conduct various analyses that were traditionally outsourced, such as optimal shape investigation, problem cause identification, and performance verification, it leads to reduced development time, improved quality, and cost savings. 【Features】 ■ Supports a wide range of simulations including flow, turbulence, heat conduction, and heat convection ■ Automatically generates calculation meshes directly from CAD surfaces ■ Extremely fast, accurate, and robust solver ■ Stable iterative calculations for very challenging problems such as micro-meter scale shapes ■ Accurate calculation results that show excellent correlation with physical tests *For more details, please refer to the materials. Feel free to contact us with any inquiries.

  • Other CAD related software
  • Thermo-fluid analysis
  • Contract Analysis

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ISO26262 Business Support Package

The ISO26262 business support package supports the implementation of Part 5 based on Parts 3 and 4.

- Are you still using Excel for functional safety tasks? - Are you spending an enormous amount of time calculating failure rates and referencing FMEDA? - Are you manually creating FT diagrams from scratch? ========= Isn't it time to try using tools? ========= 【Benefits of Using Tools】 1. Standardize the workflow for functional safety tasks and eliminate issues related to individual reliance. 2. Ensure traceability by transferring IDs between safety requirements, FMEDA, and FTA. 3. Import/export standard formats for FMEA/FMEDA. 4. Enable bulk conversion from FMEA/FMEDA to FT diagrams. 5. Standardize evaluation points for FTA results (cut set analysis results). 6. Effectively utilize the rich information obtained from cut sets: - Q [failure rate after exposure time] - Q/T [failure rate per unit time] - Importance, risk increase (decrease) value - Information on dependent failures and common cause failures - β model - Validity of model representation - Comparison with FMEDA 【Others】 Integration with external tools such as Doors and electronic CAD is also possible.

  • Software (middle, driver, security, etc.)

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Evaluation of systems (types and categories) and management through CMMS/EAM

Introducing issues related to RCM application and management considerations in CMMS/EAM!

This document introduces the evaluation of systems (systems and subsystems) and management through CMMS/EAM. It covers issues encountered when applying Reliability Centered Maintenance (RCM), considerations for implementing RCM, reliability information, evaluation of reliability and availability at the system level, formulation of maintenance strategies, and management points in CMMS/EAM. [Contents] ■ Reliability Centered Maintenance ■ Issues when applying RCM ■ Considerations for implementing RCM and reliability information ■ Evaluation of reliability and availability at the system level and formulation of maintenance strategies ■ Management points in CMMS/EAM ■ Conclusion *For more details, please refer to the PDF document or feel free to contact us.

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Reliability Evaluation of Systems

Introducing reliability evaluation of systems using Reliability Block Diagram (RBD) analysis!

This document introduces examples of conducting reliability assessments for systems. By evaluating the reliability of a system, one can understand the overall reliability of the system and the importance of the components that make up the system. Methods for evaluating reliability include Reliability Block Diagram (RBD) analysis and Fault Tree Analysis (FTA). [Contents] ■ Reliability Block Diagram (RBD) analysis ■ Examples of system reliability assessment ■ Figures 1-6 ■ Considerations for maintenance ■ Development of maintenance plans *For more details, please refer to the PDF document or feel free to contact us.

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Failure analysis using Weibull analysis

Introducing failure analysis using Weibull analysis!

This document introduces Weibull analysis. In Weibull analysis, the number of failures is used as input to determine the unreliability. Once the unreliability is known, the failure rate and reliability can also be determined. (Refer to the relationship between failure rate and reliability) To express the bias in the occurrence of failures, Weibull distribution is used in failure analysis. By using Weibull distribution, it has become possible to express the bias in the occurrence of failures, including the probability density of failure occurrences.

  • Other electronic parts
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The relationship between failure rate and reliability information

Introducing the relationship between failure rate and reliability, failure probability density, and unreliability!

This document introduces the relationship between failure rate, reliability, unreliability, and failure probability density, among other reliability information. There is a close relationship between reliability, unreliability, failure probability density, and failure rate (which can be viewed from different perspectives as needed); knowing one allows you to understand the other metrics. When managing failures using CMMS/EAM, it is possible to aggregate the number of failures over time. If the number of failures over time is known, the time dependence of failure rate, reliability, and unreliability can be understood. Weibull analysis is a method of failure analysis that leverages this characteristic. [Contents] - The relationship between failure rate, reliability, failure probability density, and unreliability - Detailed explanation of the diagrams - Summary *For more details, please refer to the PDF document or feel free to contact us.

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Semiconductor Analysis Simulation Software *Catalog available

For reducing man-hours and costs! Capable of various simulations such as thin film generation, sputtering, and plasma etching. Support after implementation is also reliable.

Our company specializes in analysis software for semiconductor-related equipment. We offer a lineup of rarefied fluid analysis software and plasma analysis software, which are actively used in simulations for organic EL and magnetron sputtering. This is for those who are struggling with "wanting to develop new products," "wanting to create and verify actual equipment during product improvements," or "wanting to conduct preliminary verification and comparative verification with equipment." Additionally, since these are in-house developed products, we provide extensive support even after implementation. 【Lineup / Features】 《Rarefied Fluid Analysis Software 'DSMC-Neutrals'》 ■ Supports unstructured meshes, allowing for calculations of complex shapes ■ Capable of simulating gas flow throughout the entire equipment 《Plasma Analysis Software 'Particle-PLUS'》 ■ Capable of low-pressure plasma simulations ■ Useful for research, development, and manufacturing of devices and materials using plasma *For more details, please refer to the materials. Feel free to contact us as well.

  • Other analyses
  • Contract Analysis

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Failure rate calculation support package using SN29500 and IEC61709.

Calculations for applying the mission profile to SN29500 based on ISO26262 PART 11 can be easily performed.

The hardware architecture required by ISO26262 PART 5 is often quantitatively evaluated using metrics from SN29500; however, a limitation of SN29500 is that it does not correspond to mission profiles. However, ISO26262 PART 11 describes how to apply mission profiles to SN29500. Additionally, a calculation method based on the above approach has been published as a guideline by JASPAR. The document is titled: "Hardware Failure Rate Guidelines Ver.1.0." Our company participates as an editorial member of the JASPAR Functional Safety Working Group and provides a package that includes software for easily performing calculations based on the mission profiles described in the guidelines, along with the SN29500 Reliability Handbook, as a support tool compliant with ISO26262 2nd Edition. This package supports failure rate calculations for both SN29500 and IEC61709.

  • Other electronic parts

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Analysis software for CVD equipment "Particle-PLUS"

"Particle-PLUS" is a plasma and rarefied fluid analysis software that excels in 2-frequency CCP analysis using the particle method.

"Particle-PLUS" is a simulation software suitable for research and development of devices using plasma, compatible with CCP. - Excels in simulations of low-pressure gases where fluid modeling is challenging. - Advanced physical model analysis including CCP and external circuit models. - Supports 2D and 3D, efficiently analyzing even complex models. - As a strength of our in-house developed software, it not only includes standard functions for CCP and magnetron sputtering calculations but also allows customization to fit customer devices. ◆ Supports various cases ◆ - Magnetron sputtering - PVD, plasma CVD - Capacitively coupled plasma (CCP) - Dielectric barrier discharge (DBD), etc. ◆ Outputs various calculation results ◆ - Potential distribution - Density distribution/temperature distribution/generation distribution of electrons and ions - Particle flux and energy flux to the wall - Energy spectrum of electrons and ions at the wall - Density distribution/temperature distribution/velocity distribution of neutral gas, etc. *For more details, please feel free to contact us at information@wavefront.co.jp.

  • Other analyses

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Technical Document vol.1 "What is Reliability-Centered Maintenance (RCM) and CMMS?"

A free gift! A book that helps with the introduction of CMMS and EAM contributing to the management, improvement, and efficiency of maintenance operations! It includes information on the relationship between RCM and CMMS.

Our company, which is engaged in a wide range of activities from software development and sales for scientific technology and engineering simulation to consulting, is currently offering a free technical document titled "Reliability-Centered Maintenance (RCM) and CMMS," condensed with our know-how! What is Reliability-Centered Maintenance? From basic knowledge to characteristics of failures and methods for determining optimal maintenance strategies, we provide plenty of tips essential for the implementation of CMMS and EAM. You will acquire knowledge about Reliability-Centered Maintenance (RCM) and CMMS that you might hesitate to ask others! 【Contents Overview (Partial)】 ■ What is Reliability-Centered Maintenance? ■ Characteristics of Equipment Failures ■ Maintenance Strategies (with Decision Tree) ■ Expansion and Integration with CMMS/EAM *You can view it immediately from the "PDF Download."

  • Other analyses
  • Contract Analysis

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Security Threat Analysis Tool "Attack Tree"

An Attack Tree is a threat analysis tool that assists in measures to protect autonomous vehicles from threats such as hacking.

With the increasing interest in autonomous driving, the complexity of onboard systems is expected to rise, necessitating not only safety requirements but also security assessments. In Europe, security evaluations are already being conducted in parallel with safety assessments, and the attack tree method exists as a means to carry out security evaluations. The security threat analysis tool Attack Tree provided by Isograph Ltd. (UK) is designed to assist in assessing security vulnerabilities in software. For example, the following representations are possible: - Visual representation of how an attack can succeed - Representation of which attacks have the highest likelihood of success using probability distributions Furthermore, it is also possible to express indicators such as: - The method that has the lowest cost and highest probability of success for an attacker - The difficulty of executing the attack and whether special equipment is required Security assessment is a factor directly related to the safety of vehicles. By referencing the probabilities of threats identified using the Attack Tree within the functional safety Fault Tree, it becomes possible to conduct evaluations that consider both safety and threats.

  • Other security

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CCP simulation analysis software "Particle-PLUS"

"Particle-PLUS" is a plasma and rarefied fluid analysis software that excels in 2-frequency CCP analysis using the particle method.

"Particle-PLUS" is a simulation software suitable for research and development of devices using plasma, compatible with CCP. - Excels in plasma simulation for low-pressure gases where fluid modeling is challenging - Advanced physical model analysis including CCP and external circuit models - Supports 2D (two-dimensional) and 3D (three-dimensional) analysis, efficiently handling complex models - As a strength of our in-house developed software, it offers standard functions for CCP and magnetron sputtering calculations, as well as customization to fit customer devices ◆ Supports various cases ◆ - Magnetron sputtering - PVD, plasma CVD - Capacitively coupled plasma (CCP) - Dielectric barrier discharge (DBD), etc. ◆ Outputs various calculation results ◆ - Potential distribution - Density distribution/temperature distribution/generation distribution of electrons and ions - Particle flux and energy flux to the wall - Energy spectrum of electrons and ions at the wall - Density distribution/temperature distribution/velocity distribution of neutral gas, etc. *For more details, please feel free to contact us at information@wavefront.co.jp.

  • Other analyses

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Operational Rate Analysis System Utilizing IoT Data

Analyze the failure characteristics specific to facilities, equipment, and devices from failure information and create a database! This will lead to actual actions that reduce customer opportunity losses.

◆Do you have any of the following concerns?◆ - You have gathered failure information but don’t know what to do with it. - You want to make good use of the collected failure information. - You want to analyze the failure information yourself but don’t know the best method. - You want to connect the results of your analysis to actions that reduce missed opportunities. ◆Organizing Failure Information Data and Building a System◆ Our company addresses the above concerns by: 1. Clarifying the problem awareness. 2. Presenting and selecting the key performance indicators (KPIs) that should be calculated. 3. Creating a database for failure information. 4. Conducting analysis using the current failure data. 5. Considering actions derived from the analysis results. 6. Building a system to carry out steps 1 to 5. We assist in organizing failure information and building a system that allows customers to select actions that could reduce issues and failures leading to missed opportunities based on the analysis results. The above content assumes that failure information has been collected in advance or can be collected, but we can also accommodate situations where failure information is extremely limited or not gathered. (*1) *1: Please contact us separately if you would like to see detailed materials.

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Operational Rate Analysis System Utilizing Large-Scale Data

Analyze the failure characteristics specific to facilities, equipment, and devices from failure information and create a database! This leads to actual actions that reduce customer opportunity loss.

◆Do you have any of the following concerns?◆ - You have collected failure information but don't know what to do with it. - You want to make good use of the collected failure information. - You want to analyze the failure information yourself but don't know the best method. - You want to connect the results of your analysis to actions that reduce opportunity loss. ◆Organizing Failure Information Data and Building a System◆ Our company addresses the above concerns by: 1. Clarifying the awareness of the problem. 2. Presenting and selecting the key performance indicators (KPIs) that should be calculated. 3. Creating a database of failure information. 4. Conducting analysis using the current failure data. 5. Considering actions derived from the analysis results. 6. Building a system to carry out steps 1 to 5. We assist in organizing failure information and building a system that allows customers to select actions that are likely to reduce defects and failures leading to opportunity loss based on the analysis results. The above content assumes that failure information has been collected in advance or can be collected, but we can also accommodate situations where failure information is extremely limited or not gathered. (*1) *1: Please contact us separately if you would like to see detailed materials.

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A tool for maximizing equipment performance using big data.

Analyze the failure characteristics specific to facilities, equipment, and devices from failure information and create a database! This will lead to actual actions that reduce customer opportunity loss.

◆Do you have any of the following concerns?◆ - You have collected failure information but don't know what to do with it. - You want to effectively utilize the collected failure information. - You want to conduct your own analysis based on the failure information but don't know the best method. - You want to connect the results of your analysis to actions that will reduce opportunity loss. ◆Organizing Failure Information Data and Building a System◆ Our company addresses the above concerns by: 1. Clarifying the problem awareness. 2. Presenting and selecting the key performance indicators (KPIs) that should be calculated. 3. Creating a database of failure information. 4. Conducting analysis using the current failure data. 5. Considering actions derived from the analysis results. 6. Building a system to carry out steps 1 to 5. We assist in organizing failure information and building a system that allows customers to select actions that are likely to reduce defects and failures leading to opportunity loss based on the analysis results. The above content assumes that failure information has been collected in advance, but we can also accommodate situations where failure information is extremely limited or not collected. (※1) ※1: Please contact us separately if you would like to see detailed materials.

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Magnetron Sputtering Analysis Software 'Particle-PLUS'

"Particle-PLUS" is a plasma and rarefied fluid analysis software that specializes in magnetron sputtering devices using the particle method.

"Particle-PLUS" is a simulation software suitable for the research, development, and manufacturing of devices and materials using plasma. - It specializes in low-pressure plasma analysis. - It can perform advanced physical model analysis such as CCP and external circuit models. - It excels in plasma simulation for low-pressure gases, where calculations using fluid models are challenging. - It supports both 2D and 3D, allowing for efficient analysis even with complex models. - As a strength of our in-house developed software, it can perform CCP and magnetron sputtering calculations with standard features, and customization to fit customer devices is also possible. ◆ Supports various cases ◆ - Magnetron sputtering - PVD, plasma CVD - Capacitively coupled plasma (CCP) - Dielectric barrier discharge (DBD) - Electrophoresis, etc. ◆ Outputs various calculation results ◆ - Potential distribution - Density distribution/temperature distribution/generation distribution of electrons and ions - Particle flux and energy flux to the wall - Energy spectrum of electrons and ions at the wall - Density distribution/temperature distribution/velocity distribution of neutral gas, etc. *For more details, please feel free to contact us.

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Materials Studio for Tribochemical Analysis

Simulation of tribochemical (lubrication) reactions: Initially, a material development simulation software that accommodates various types of materials.

"Materials Studio" A suite of molecular modeling/simulation tools for next-generation material development equipped with quantum mechanics (density functional theory), classical mechanics (molecular dynamics calculations), mesoscale (dissipative particle dynamics calculations, etc.), statistics, and analysis/crystallization tools. 【Features】 ■ Simulation software that streamlines material development Available for use by those engaged in research, development, design, and manufacturing across various industries and fields. ■ Supports various types of materials Predicts how the atomic and molecular structures relate to the physical properties and behaviors of materials in the fields of materials science and chemistry, effectively aiding in the understanding of physical phenomena. ■ Examples Tribochemical (lubrication) reactions Research and development of crystal growth, thin film formation, fuel cells, lubricants, etc. Catalysts, polymers and mixtures, metals and alloys, batteries and fuel cells, etc. ■ Enhanced visualization with "Materials Studio Visualizer" ■ All tasks, including crystal structure creation, calculation condition settings, and calculation result display, can be performed on a single GUI screen. *For more details, please feel free to contact us.

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Plasma simulation software "Particle-PLUS"

"Particle-PLUS" is a plasma and rarefied fluid analysis software that uses the particle method.

"Particle-PLUS" is a simulation software suitable for research, development, and manufacturing of devices and materials using plasma. - It specializes in low-pressure plasma analysis. - It can perform advanced physical model analysis such as CCP and external circuit models. - It excels in plasma simulation for low-pressure gases, where calculations with fluid models are challenging. - It supports 2D (two-dimensional) and 3D (three-dimensional) analyses, allowing efficient analysis of complex models. - As a strength of our in-house developed software, it can perform CCP and magnetron sputtering calculations with standard features, and customization to fit customer devices is also possible. ◆ Supports various cases ◆ - Magnetron sputtering - PVD, plasma CVD - Capacitively coupled plasma (CCP) - Dielectric barrier discharge (DBD) - Electrophoresis, etc. ◆ Outputs various calculation results ◆ - Potential distribution - Density distribution/temperature distribution/generation distribution of electrons and ions - Particle flux and energy flux to the walls - Energy spectrum of electrons and ions at the walls - Density distribution/temperature distribution/velocity distribution of neutral gas, etc. *For more details, please feel free to contact us.

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Analysis simulation software for semiconductor-related equipment.

For simulating gas flow and thin film formation. Short computation time even for large shapes.

Our company specializes in analysis software for semiconductor-related equipment. We offer a lineup of rarefied fluid analysis software and plasma analysis software, which are effective for simulations of organic EL and magnetron sputtering. We can also accommodate customer needs. 【Product Lineup】 《Rarefied Fluid Analysis Software 'DSMC-Neutrals'》 ■ Supports unstructured meshes, allowing calculations for complex shapes ■ Capable of simulating gas flow throughout the entire equipment 《Plasma Analysis Software 'Particle-PLUS'》 ■ Enables low-pressure plasma simulations ■ Suitable for research, development, and manufacturing of devices and materials using plasma With these two systems, we can support various simulations in semiconductor manufacturing, including thin film generation, sputtering, and plasma etching. *For more details, please refer to the materials. Feel free to contact us with any inquiries.

  • Other analyses
  • Contract Analysis

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Reliability and Safety Assessment Software RWB

Fully compliant with IEC61508 and ISO26262. Certification obtained.

Support from fault rate calculation to report creation in a seamless manner! Reliability Workbench is a tool based on reliability engineering used for evaluating and analyzing reliability and safety in accordance with functional safety standards. It has been adopted by many companies both domestically and internationally as a tool for evaluating the reliability and safety of equipment required by functional safety standards such as IEC61508 and ISO26262, with a total of 8,000 sites having implemented it worldwide. The main industries where it has been adopted are as follows: - Automotive - Railways - Aircraft - Plants - Industrial equipment In Japan, many automotive-related companies, including Denso Corporation, as well as railway-related customers such as Japan Signal and Nabtesco, have adopted this tool, with over 50 customers in the automotive and railway sectors alone. Additionally, this tool has the following features that support standardization and simplification of work: - Integration with electronic CAD - Database creation of failure data - Automatic deployment of failure modes and distribution ratios to FMEA - Cross-referencing between FMEA and FaultTree+

  • simulator
  • Other analyses
  • ISO-related consultant

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On-site Information Management System AiPOST

By centrally managing reports from the manufacturing site and linking related information, the current situation on the site can be shared instantly! Statistical data can be output and analysis is also possible!

AiPOST is an information sharing and management system developed with the aim of systematizing the circulation of paper-based forms. It is particularly recommended for customers facing the following issues: - Wanting to share information that occurred on-site immediately, but having no means other than phone calls, resulting in no record being kept. - Wanting to circulate information related to events that occurred on-site, but having inconsistent methods among individuals, making it difficult to know where the information is. - Having made a work request but being unable to grasp the current status. - Distributing information via email, but finding it difficult to determine which information is relevant to them due to the variety of types. - Wanting to centrally manage inquiry information from customers and analyze it in Excel as needed. Additionally, there has been an increase in the use of AiPOST in conjunction with business systems and email, allowing for the following functionalities: 1. Sending email notifications when information or requests related to the user arrive. 2. Managing the progress of business operations on the AiPOST side, simplifying the status confirmation of requests and information distribution. 3. Treating AiPOST as an input terminal in conjunction with maintenance systems, allowing for overall management of equipment information within the maintenance system.

  • Other production management systems
  • Business Intelligence and Data Analysis
  • Data Search Software

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Product improvement, optimization of operating conditions, predictive maintenance system.

Utilizing simulation, statistical analysis, and machine learning techniques, we achieve product improvement, operational condition optimization, and predictive maintenance from field data of equipment!

We support the construction of systems related to data collection and visualization, analysis, product improvement, optimization of operating conditions, and predictive maintenance by combining simulation technology, reliability evaluation, and equipment maintenance expertise. The main target equipment includes: - Various plants - Semiconductor manufacturing equipment - Air conditioning systems In this study, we will support the construction of systems by utilizing different tools and systems according to the customer's requests and objectives, such as: - 1D simulation software (1D CAE) - 3D simulation software (3D CAE) - Reliability and safety evaluation software - Statistical analysis software - Machine learning/AI software - IoT information collection infrastructure - Equipment maintenance management systems - Tablet systems Additionally, in conducting this study, we recommend starting small by narrowing down the target equipment.

  • Other production management systems
  • Contract Analysis
  • Production Management System

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Ticket-type Information Management System AiPOST

Quickly search for necessary information! Reduce work errors with security features! Output and analyze statistical data from accumulated information!

AiPOST is an information sharing and management system developed with the aim of systematizing the circulation of paper-based forms. It is particularly recommended for customers facing the following issues: - Unable to grasp the current status after making a work request - Distributing information via email, but the types are varied, making it difficult to understand which information is relevant to them - Wanting to centrally manage inquiry information from customers and analyze it in Excel as needed Additionally, recently there has been an increase in the use of AiPOST in conjunction with business systems and email, allowing for the following: 1. Notifications via email when information or requests relevant to them arrive 2. Management of work progress on the AiPOST side, simplifying the status confirmation of requests and information distribution 3. Treating AiPOST as an input terminal in conjunction with maintenance systems, allowing for overall management of equipment information through the maintenance system.

  • Other production management systems
  • Business Intelligence and Data Analysis
  • Data Search Software

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Information Sharing Management System AiPOST

An information management system with approval and tracking features! You can easily check who has disseminated which information and how far it has been circulated!

AiPOST is an information sharing and management system developed with the aim of systematizing the circulation of paper-based forms. It is particularly recommended for customers facing the following issues: - Unable to grasp the current status after making a work request - Distributing information via email, but the types are varied, making it difficult to understand which information is relevant to them - Wanting to centrally manage inquiry information from customers and analyze it in Excel as needed Additionally, there has been an increase in the use of AiPOST in conjunction with business systems and email, allowing for the following functionalities: 1. Notifications via email when information or requests relevant to the user arrive 2. Managing the progress of tasks on the AiPOST side, simplifying the status checks and information distribution 3. Treating AiPOST as an input terminal in conjunction with maintenance systems, allowing for overall management of equipment information within the maintenance system.

  • Other production management systems
  • Business Intelligence and Data Analysis
  • Data Search Software

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Vacuum Device Thin Fluid Analysis Software 'DSMC-Neutrals'

Analysis of gas flow under low pressure conditions; analysis software compatible with rarefied gases (rarefied fluids).

【Features】 ■ Adopts unstructured mesh, allowing for calculations that accurately reflect the complex shapes of actual devices. ■ High parallel efficiency enables quick computation results even for large-scale geometries. ■ Utilizes a particle method, ensuring convergence to a solution even with poor quality computational grids, unlike fluid models. ■ Comprehensive technical support ensures that even those new to simulation or busy with experiments can reliably achieve results. ◆ Supports various cases ◆ - Simulation of rarefied gas flow within a vacuum chamber. - Simulation of thin film generation in semiconductor manufacturing. - Simulation of thin film generation in semiconductor manufacturing processes such as Chemical Vapor Deposition (CVD), Organic Light Emitting Diodes (OLED), and Molecular Beam Epitaxy (MBE). ◆ Outputs various computation results ◆ - Calculation of chemical reactions. - Calculation of chemical reactions from Arrhenius-type reaction data. - Calculation of dissociation, recombination, and molecular (atomic) exchange reactions. - Ability to set multiple reaction equations on the GUI. * For more details, please refer to the catalog or feel free to contact us.

  • Other analyses
  • Contract Analysis

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Support for the maintenance of equipment ledgers and solutions for equipment maintenance management.

Digitize equipment information, failure history, reports, etc., and organize the equipment ledger. Establish the basis for calculating LCC and operating rates, re-evaluate maintenance methods, and create system requirements.

Many companies have proposed maintenance methods utilizing large-scale data and AI (artificial intelligence/machine learning), and there are numerous reports on their effectiveness. However, except for some companies, the management of maintenance on-site is predominantly done using various formats such as paper, Excel, Access, and PDF, and the information managed differs by department. Our company provides services to address the following objectives through the organization of equipment ledgers: 1. We want to organize the ledger of data that serves as the fundamental requirement for the implementation of a maintenance system. 2. We want to utilize the failure information accumulated on-site to establish inspection cycles that minimize costs. 3. We want to consider maintenance methods tailored to the situation, as the usage conditions and environments differ even for the same equipment. 4. We want to create a risk matrix from accident and failure information. 5. We want to graph the relationship between maintenance items, reliability, and costs to serve as a guideline for planning. The steps for organizing the equipment ledger are as follows: 1. Digitization of various information. 2. Organization and classification of the digitized information. 3. Implementation of various analyses according to objectives. 4. Addition of management items based on the analysis results.

  • Other contract services
  • Document and Data Management
  • Business Intelligence and Data Analysis

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Calendar-type Equipment Maintenance Management System FLiPS

Can also be used as a front-end for ERP systems such as SAP! Visualize inspection and production schedules, actuals, and associated costs in a calendar format!

FLiPS is a facility maintenance management system developed with the aim of providing a user experience similar to that of Excel, and it is particularly recommended for customers facing the following challenges: - A user-friendly interface that is easily accepted on-site and the desire to integrate with ERP systems. - The need to centrally manage the quality of manufactured products and facility maintenance. - The desire to visualize the costs, schedules, and actual results necessary for facility maintenance in a calendar format. - The need to understand the frequency and number of unexpected failures and to establish maintenance plans that reflect actual conditions. - The desire to know the optimal cycle for regular inspections and replacements. - The need to streamline budget formulation related to the purchase and maintenance of equipment. Additionally, it has recently been integrated with various IoT-related products, enabling the following capabilities: 1. Automatically creating and notifying maintenance and inspection plans to managers and workers by acquiring sensor data and predicting when thresholds will be exceeded. 2. Integrating with tablet-compatible systems (such as i-Reporter) to aggregate and visualize information from the field.

  • Other production management systems
  • Business Intelligence and Data Analysis
  • Data Search Software

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Calendar-type equipment ledger management system FLiPS

Can also be used as a front-end for ERP systems such as SAP! Visualize inspection and production schedules and actuals, along with associated costs, in a calendar format!

FLiPS is an equipment ledger management system developed with the aim of providing a user experience similar to Excel, and it is particularly recommended for customers facing the following challenges: - A user-friendly interface that is easily accepted on-site, with a desire for integration with ERP systems. - The need to centrally manage the quality of manufactured products linked to the equipment ledger. - The desire to visualize costs, schedules, and actual performance necessary for equipment maintenance in a calendar format. - The need to understand the frequency and number of unexpected failures to establish a maintenance plan that aligns with actual conditions. - The desire to know the optimal cycle for regular inspections and replacements. - The need to streamline budget formulation related to equipment purchase and maintenance management. Additionally, it has recently been integrated with various IoT-related products, enabling the following capabilities: 1. Automatically creating and managing maintenance and inspection plans by acquiring sensor data and notifying administrators and operators when thresholds are likely to be exceeded. 2. Integrating with tablet-compatible systems (such as i-Reporter) to aggregate and visualize information from the field.

  • Other production management systems
  • Business Intelligence and Data Analysis
  • Data Search Software

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Support solutions for the construction of machine records and maintenance management of equipment.

Digitize equipment information, failure history, reports, etc., and create equipment records. Establish the basis for calculating LCC and operating rates, re-evaluate maintenance methods, and create system requirements.

Many companies have proposed maintenance methods utilizing large-scale data and AI (artificial intelligence/machine learning), and there are numerous reports on their effectiveness. However, with a few exceptions, the management of maintenance on-site is primarily conducted using various formats such as paper, Excel, Access, and PDF, and the information managed differs by department. Our company provides services to address the following objectives through the construction of equipment records: 1. We want to organize the ledger of data that serves as the foundational requirements for the introduction of a maintenance system. 2. We want to utilize the accumulated failure information on-site to establish inspection cycles that minimize costs. 3. We want to consider maintenance methods tailored to the situation, as even the same equipment may have different usage conditions and environments. 4. We want to create a risk matrix from accident and failure information. 5. We want to graph the relationship between maintenance items, reliability, and costs to serve as a guideline for planning. The steps for constructing equipment records are as follows: 1. Digitization of various information. 2. Organization and classification of the digitized information. 3. Implementation of various analyses according to objectives. 4. Addition of management items based on the analysis results.

  • Other contract services
  • Document and Data Management
  • Business Intelligence and Data Analysis

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Dust behavior analysis software "DSMC-Neutrals"

"Dust behavior affecting contamination" analysis supported by the rarefied fluid analysis software 'DSMC-Neutrals'

Simulation Analysis of Dust Behavior Affecting Contamination Initially compatible with various simulations 【Features】 ■ By adopting unstructured meshes, it is possible to compute the exact shape of complex actual devices. ■ High parallel efficiency allows for quick computation results even for large-scale shapes. ■ Since a particle method is used, unlike fluid models, convergence solutions can be obtained even with poor quality computational grids. ■ With comprehensive technical support, even those new to simulations or busy with experiments can reliably achieve results. ◆ Compatible with various cases ◆ - Simulation of rarefied gas flow in a vacuum chamber - Simulation of thin film generation in semiconductor manufacturing - Simulation of thin film generation in semiconductor manufacturing such as Chemical Vapor Deposition (CVD), Organic Light Emitting Diodes (OLED), and Molecular Beam Epitaxy (MBE) ◆ Outputs various computational results ◆ - Calculation of chemical reactions - Calculation of chemical reactions from Arrhenius-type reaction data - Calculation of dissociation, recombination, and molecular (atomic) exchange reactions - Multiple reaction equations can be set up on the GUI *We also conduct contract analysis, so please feel free to contact us.

  • Other analyses

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Analysis software for showerhead-type CVD, 'DSMC-Neutrals'

Dilute fluid analysis software 'DSMC-Neutrals' that also supports 'shower head type CVD' analysis.

Simulation Analysis of Gas Flow in Showerhead-Type CVD Equipment Initially compatible with various simulations 【Features】 ■ By adopting a non-structured mesh, it is possible to compute the exact shape of complex actual equipment. ■ High parallel efficiency allows for quick computation results even for large-scale shapes. ■ Since a particle method is used, unlike fluid models, convergence solutions can be obtained even with poor quality computational grids. ■ With comprehensive technical support, even those new to simulations or busy with experiments can reliably achieve results. ◆ Compatible with various cases ◆ - Simulation of rarefied gas flow in a vacuum chamber - Simulation of thin film generation in semiconductor manufacturing - Simulation of thin film generation in semiconductor manufacturing such as Chemical Vapor Deposition (CVD), Organic Light Emitting Diodes (OLED), and Molecular Beam Epitaxy (MBE) ◆ Outputs various computation results ◆ - Calculation of chemical reactions - Calculation of chemical reactions from Arrhenius-type reaction data - Calculation of dissociation, recombination, and molecular (atomic) exchange reactions - Multiple reaction equations can be set up on the GUI *We also offer contract analysis, so please feel free to contact us.

  • Other analyses

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Fluid analysis software for electric pumps, 'Simerics MP+'.

Simulate the flow characteristics of positive displacement pumps such as gear pumps and vane pumps! A CFD software specialized for pumps that other CFD software struggles with!

Simerics MP+ is a fluid simulation tool designed to calculate the transient characteristics of various volumetric pumps, compressors, and valves. It is developed based on the thermal fluid simulation tool Simerics MP and utilizes all the features of Simerics MP. 【The following fluid analyses are possible】 ■ Free surface flow ■ Flow considering the compressibility of air contained in liquids ■ Pressure pulsations and water hammer effects ■ Coupling of pump flow with the rigid body motion of valves and cam rings ■ Flow in low to medium vacuum conditions ■ Compressible flow (subsonic) ■ Cavitation ■ Time variations of flow fields (velocity vectors, pressure), flow rate, fluid forces, and torque The greatest strength is the ability to automatically create meshes even for clearances in the µm range, which is difficult for other general-purpose fluid analysis software!! Recently, there has been an increase in achievements with oil pumps for automotive and construction machinery applications, such as vane pumps for power steering and CVTs, and trochoidal pumps for engine lubrication. *There is a lot of information that cannot be posted online. In particular, please see a demo presentation for actual mesh creation and movement!

  • Thermo-fluid analysis
  • Contract Analysis
  • simulator

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[Example] Calendar-type asset management software FLiPS

Introducing the case of "FLiPS" implemented in the sewerage project of Sendai City.

We introduce a case where the "FLiPS" maintenance calendar system was implemented for asset management aimed at extending the lifespan of sewer facilities in Sendai City. This page includes not only the "system configuration" such as servers and clients, but also "PDCA for maintenance based on risk assessment" and "examples of risk matrices." By considering various risks and extending the renovation period, cost forecasts have improved. 【Contents】 ■ System Configuration ■ PDCA for Maintenance Based on Risk Assessment ■ Automatic Creation of Maintenance Plans ■ Examples of Risk Matrices ■ Risk information is updated from GIS for pipes and from the FLiPS management screen for facilities. *For more details, please refer to the catalog or feel free to contact us.

  • Other production management systems
  • Business Intelligence and Data Analysis
  • Data Search Software

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Vehicle management ledger system 'FLiPS' that can also accommodate green management.

It is possible to manage vehicle management (including fuel efficiency), implementation plans, inspection and performance management required for Green Management Certification, as well as output various documents.

FLiPS is a system that can centrally manage the following items required by the Green Management Promotion Manual. - Vehicle management - Maintenance inspection schedule - Evaluation and results of maintenance inspections - Management of documents related to various vehicles (maintenance procedures, maintenance inspection checklists, etc.) - Future vehicle introduction plans This system not only manages the above information but also allows for the output of reports and forms in any desired Excel format. If you use a tablet for maintenance inspection tasks, there is also the capability to reflect the input data from the tablet to FLiPS in real-time.

  • Document and Data Management
  • project management
  • Business Intelligence and Data Analysis

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Medical Device Management Ledger System 'FLiPS'

This is a calendar-type system that can formulate and manage maintenance inspection plans and performance in accordance with the Pharmaceutical Affairs Law and the Medical Device Safety Management Guidelines.

FLiPS is a system that allows for centralized management of items required by the Pharmaceutical Affairs Law and medical device safety management guidelines, such as: - Start and end inspection checklists - Maintenance inspection planning sheets - Evaluation of maintenance inspections - Management of documents related to equipment - Repair records This system not only manages the above information but also allows for the output of reports and forms in any desired Excel format. If you use a tablet for maintenance inspection tasks, there is also a record of transferring input data from the tablet to FLiPS. Additionally, it is possible to manage items necessary for analysis using reliability engineering in conjunction.

  • Document and Data Management
  • project management
  • Business Intelligence and Data Analysis

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Automotive Spark Plug Simulation "VizSpark"

This is simulation software that makes it possible to analyze the arc plasma of automotive spark plugs, which was previously difficult.

VizSpark is an arc plasma simulation software developed by Esgee Technologies in the United States, founded by Professor Raja from the University of Texas at Austin, an expert in plasma simulation. It has the most extensive track record in the analysis of spark plugs and circuit breakers, with many case studies presented at academic conferences. In Japan, it has a strong track record primarily among complete vehicle manufacturers and internal combustion engine-related manufacturers, and it supports the analysis of devices such as: - Circuit breakers - Atmospheric pressure discharge - Ignition plugs (spark plugs) - Plasma torches (plasma jets) - Welding - Thermal spraying - High-intensity lamps

  • simulator
  • Contract Analysis
  • Analysis Services

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Automotive Ignition Plug Simulation "VizSpark"

This is simulation software that makes it possible to analyze arc plasma in automotive spark plugs, which was previously difficult.

VizSpark is an arc plasma simulation software developed by Esgee Technologies in the United States, founded by Professor Raja from the University of Texas at Austin, an expert in plasma simulation. It has the most achievements in the analysis of ignition plugs and circuit breakers, with many cases presented at academic conferences. In Japan, it has a strong track record primarily among complete vehicle manufacturers and internal combustion engine-related manufacturers, and it supports the analysis of devices such as: - Circuit breakers - Atmospheric pressure discharge - Ignition plugs (spark plugs) - Plasma torches (plasma jets) - Welding - Thermal spraying - High-intensity lamps

  • simulator
  • Contract Analysis
  • Analysis Services

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Fluid analysis software Simerics MP+ for vane pumps.

Simulate the flow characteristics of volumetric pumps such as vane pumps! A CFD software specialized for pumps that other CFD software struggles with!

Simerics MP+ is a fluid simulation tool designed to calculate the transient characteristics of various volumetric pumps, compressors, and valves. It is developed based on the thermal fluid simulation tool Simerics MP and utilizes all the features of Simerics MP. 【The following fluid analyses are possible】 ■ Free surface flow ■ Flow considering the compressibility of air contained in liquids ■ Pressure pulsation and water hammer effects ■ Coupling of pump flow with the rigid body motion of valves and cam rings ■ Flow in low to medium vacuum conditions ■ Compressible flow (subsonic) ■ Cavitation ■ Time variation of flow field (velocity vectors, pressure), flow rate, fluid forces, and torque The greatest strength is the ability to automatically create meshes even for clearances in the µm range, which is difficult for other general-purpose fluid analysis software!! Recently, there has been an increase in achievements with oil pumps for automotive and construction machinery, such as vane pumps for power steering and CVTs, and trochoidal pumps for engine lubrication. *There is a lot of information that cannot be posted online. Especially, please see the actual mesh creation and movement in a demo presentation!!

  • Thermo-fluid analysis

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Fluid analysis software for gear pumps, 'Simerics MP+'.

Simulate the flow characteristics of positive displacement pumps such as gear pumps and vane pumps! A CFD software specialized for pumps that other CFD software struggles with!

Simerics MP+ is a fluid simulation tool designed to calculate the transient characteristics of various volumetric pumps, compressors, and valves. It is developed based on the thermal fluid simulation tool Simerics MP and utilizes all the features of Simerics MP. 【The following fluid analyses are possible】 ■ Free surface flow ■ Flow considering the compressibility of air contained in liquids ■ Pressure pulsations and water hammer effects ■ Coupling of pump flow with the rigid body motion of valves and cam rings ■ Flow in low to medium vacuum conditions ■ Compressible flow (subsonic) ■ Cavitation ■ Time variation of flow field (velocity vectors, pressure), flow rate, fluid forces, and torque The greatest strength is the ability to automatically create meshes even for clearances in the µm range, which is difficult with other general-purpose fluid analysis software!! Recently, there has been an increase in achievements with oil pumps for automobiles and construction machinery, such as vane pumps for power steering and CVTs, and trochoidal pumps for engine lubrication. *There is a lot of information that cannot be posted online. Particularly, we encourage you to see the actual mesh creation and movement through a demo presentation!

  • Thermo-fluid analysis
  • Contract Analysis
  • simulator

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Fluid analysis software for gear pumps, 'Simerics MP+'.

Simulate the flow characteristics of positive displacement pumps such as gear pumps and vane pumps! A CFD software specialized for pumps that other CFD software struggles with!

Simerics MP+ is a fluid simulation tool designed to calculate the transient characteristics of various volumetric pumps, compressors, and valves. It is developed based on the thermal fluid simulation tool Simerics MP and utilizes all the features of Simerics MP. 【The following fluid analyses are possible】 ■ Free surface flow ■ Flow considering the compressibility of air contained in liquids ■ Pressure pulsation and water hammer effects ■ Coupling of pump flow with the rigid body motion of valves and cam rings ■ Flow in low to medium vacuum conditions ■ Compressible flow (subsonic) ■ Cavitation ■ Time variation of flow field (velocity vectors, pressure), flow rate, fluid forces, and torque The biggest strength is the ability to automatically create meshes even for clearances in the micrometer range, which is difficult for other general-purpose fluid analysis software!! Recently, there has been an increase in achievements with oil pumps for automobiles and construction machinery, with examples such as vane pumps for power steering and CVTs, and trochoid pumps for engine lubrication. *There is a lot of information that cannot be posted online. Particularly, we encourage you to see the actual mesh creation and movement through a demo presentation!!

  • Thermo-fluid analysis

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Performance Evaluation of Production Equipment: Case Study of AWB Utilization

Calculate equipment utilization rates from MTBF/MTTF and actual operating information! It is also possible to analyze how the utilization rate changes when switching to new equipment!

The AWB (Availability Workbench) can calculate the operating rates and lifecycle costs of production lines and production equipment based on equipment information (Note 1), and the following effects can be expected: ■ Expected Effects 1. Calculation of the expected operating rate as a production line when introducing new equipment. 2. Setting targets for each piece of equipment to meet the operating rate goals established in the production plan. 3. Estimation of vulnerable areas in production equipment and production lines and corresponding measures. Note 1: Examples of input equipment information - Degradation curves (Note 2) - Items related to maintenance - Required personnel - Operation costs, etc. Note 2: Can also be substituted with MTTF/MTBF or failure performance data.

  • simulator
  • Analysis Services

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[Analysis Case] Transient Flow Analysis of Vane Pumps

By utilizing the PumpLinx simulator for pump transient flow characteristics, smooth flow analysis within the vane pump can be conducted.

PumpLinx has mesh templates for various types of pumps. By using templates tailored to the specific pump type being analyzed, the time and effort typically spent on mesh generation for fluid analysis of standard pumps can be significantly reduced and streamlined. For example, even for complex mechanisms like vane pumps, optimal meshes for analysis can be quickly and automatically generated by setting parameters such as the number of vanes based on 3D CAD data. Additionally, the integrated GUI allows for smooth handling of operations such as mesh generation, setting analysis conditions, executing calculations, and displaying results all on a single screen, making the analysis easier and faster. Furthermore, many volumetric pumps, including internal gear pumps, may experience cavitation during the operating cycle. PumpLinx supports cavitation analysis through the adoption of high-precision cavitation models and cavitation damage models.

  • Thermo-fluid analysis
  • simulator
  • Contract Analysis

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[Analysis Case] Transient Flow Analysis of an Internal Gear Pump

By utilizing the PumpLinx simulator for pump transient flow characteristics, smooth flow analysis within the internal gear pump can be conducted.

PumpLinx has mesh templates for various types of pumps. By using templates tailored to the specific pump type being analyzed, the time and effort typically spent on mesh generation for fluid analysis of standard pumps can be significantly reduced and streamlined. For example, even for complex mechanisms like internal gear pumps, optimal meshes for analysis can be quickly and automatically generated based on 3D CAD data by setting parameters such as the number of teeth. Additionally, the integrated GUI allows for smooth handling of operations such as mesh generation, setting analysis conditions, executing calculations, and displaying results all on one screen, making the analysis easier and faster. Furthermore, many volumetric pumps, including internal gear pumps, may experience cavitation during the operating cycle. PumpLinx supports cavitation analysis through the adoption of high-precision cavitation models and cavitation damage models.

  • Thermo-fluid analysis
  • simulator
  • Contract Analysis

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[Case Study] Utilization of Tools for Functional Safety Design in Accordance with ISO 26262

By utilizing the reliability analysis tool Reliability Workbench, we can smoothly implement functional safety design in accordance with ISO 26262.

Reliability Workbench is software based on reliability engineering that analyzes reliability, safety, and other factors. By utilizing features such as setting failure rates using reliability prediction models and fault tree analysis, it enables quantitative safety analysis and supports the smooth implementation of functional safety design in accordance with ISO 26262.

  • Other analyses

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[Case Study] Magnetron Sputtering Simulation

By utilizing the particle method plasma analysis software Particle-PLUS, the behavior of atoms within the magnetron sputtering device is simulated.

Particle-PLUS is an excellent simulation software for numerical analysis of non-equilibrium plasma generated in rarefied gases. It can be utilized in applications such as magnetron sputtering, PVD, plasma CVD, capacitively coupled plasma (CCP), and dielectric barrier discharge (DBD). By utilizing the sputtered particle module among various modules (refer to the product description below), it is possible to determine the behavior of atoms sputtered from the target in plasma and neutral gas in magnetron sputtering devices, allowing for quick evaluation of flux distribution on opposing substrates. The analysis procedure involves using the particle and energy flux of the plasma obtained from the plasma module to determine the generation distribution and amount of sputtered particles, and tracking their motion using a particle method known as the test particle method.

  • Other analyses

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  • 大型品の切削や低コストな複合加工に。ロボットシステムの資料進呈

    大型品の切削や低コストな複合加工に。ロボットシステムの資料進呈

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