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ウェーブフロント 本社

EstablishmentMarch 1990
number of employees29
addressKanagawa/Nishi-ku, Yokohama-shi/Minato Mirai Queens Tower B (12th floor)
phone045-682-7070
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last updated:Feb 13, 2024
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Business Improvement Support Solution Business Improvement Support Solution
Lab Management DX Solution Lab Management DX Solution
Functional Safety/Reliability Assessment Functional Safety/Reliability Assessment
Plasma Analysis Solution Plasma Analysis Solution
DX solutions in the production and manufacturing process DX solutions in the production and manufacturing process
CAE Solutions CAE Solutions
Equipment Management System Solution Equipment Management System Solution
CAE Contract Analysis CAE Contract Analysis
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Fluid analysis software for gear pumps, 'Simerics MP+'.

Simulate the flow characteristics of positive displacement pumps such as gear pumps and vane pumps! A CFD software specialized for pumps that other CFD software struggles with!

Simerics MP+ is a fluid simulation tool designed to calculate the transient characteristics of various volumetric pumps, compressors, and valves. It is developed based on the thermal fluid simulation tool Simerics MP and utilizes all the features of Simerics MP. 【The following fluid analyses are possible】 ■ Free surface flow ■ Flow considering the compressibility of air contained in liquids ■ Pressure pulsation and water hammer effects ■ Coupling of pump flow with the rigid body motion of valves and cam rings ■ Flow in low to medium vacuum conditions ■ Compressible flow (subsonic) ■ Cavitation ■ Time variation of flow field (velocity vectors, pressure), flow rate, fluid forces, and torque The biggest strength is the ability to automatically create meshes even for clearances in the micrometer range, which is difficult for other general-purpose fluid analysis software!! Recently, there has been an increase in achievements with oil pumps for automobiles and construction machinery, with examples such as vane pumps for power steering and CVTs, and trochoid pumps for engine lubrication. *There is a lot of information that cannot be posted online. Particularly, we encourage you to see the actual mesh creation and movement through a demo presentation!!

  • Thermo-fluid analysis

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Performance Evaluation of Production Equipment: Case Study of AWB Utilization

Calculate equipment utilization rates from MTBF/MTTF and actual operating information! It is also possible to analyze how the utilization rate changes when switching to new equipment!

The AWB (Availability Workbench) can calculate the operating rates and lifecycle costs of production lines and production equipment based on equipment information (Note 1), and the following effects can be expected: ■ Expected Effects 1. Calculation of the expected operating rate as a production line when introducing new equipment. 2. Setting targets for each piece of equipment to meet the operating rate goals established in the production plan. 3. Estimation of vulnerable areas in production equipment and production lines and corresponding measures. Note 1: Examples of input equipment information - Degradation curves (Note 2) - Items related to maintenance - Required personnel - Operation costs, etc. Note 2: Can also be substituted with MTTF/MTBF or failure performance data.

  • simulator
  • Analysis Services

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[Analysis Case] Transient Flow Analysis of Vane Pumps

By utilizing the PumpLinx simulator for pump transient flow characteristics, smooth flow analysis within the vane pump can be conducted.

PumpLinx has mesh templates for various types of pumps. By using templates tailored to the specific pump type being analyzed, the time and effort typically spent on mesh generation for fluid analysis of standard pumps can be significantly reduced and streamlined. For example, even for complex mechanisms like vane pumps, optimal meshes for analysis can be quickly and automatically generated by setting parameters such as the number of vanes based on 3D CAD data. Additionally, the integrated GUI allows for smooth handling of operations such as mesh generation, setting analysis conditions, executing calculations, and displaying results all on a single screen, making the analysis easier and faster. Furthermore, many volumetric pumps, including internal gear pumps, may experience cavitation during the operating cycle. PumpLinx supports cavitation analysis through the adoption of high-precision cavitation models and cavitation damage models.

  • Thermo-fluid analysis
  • simulator
  • Contract Analysis

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[Analysis Case] Transient Flow Analysis of an Internal Gear Pump

By utilizing the PumpLinx simulator for pump transient flow characteristics, smooth flow analysis within the internal gear pump can be conducted.

PumpLinx has mesh templates for various types of pumps. By using templates tailored to the specific pump type being analyzed, the time and effort typically spent on mesh generation for fluid analysis of standard pumps can be significantly reduced and streamlined. For example, even for complex mechanisms like internal gear pumps, optimal meshes for analysis can be quickly and automatically generated based on 3D CAD data by setting parameters such as the number of teeth. Additionally, the integrated GUI allows for smooth handling of operations such as mesh generation, setting analysis conditions, executing calculations, and displaying results all on one screen, making the analysis easier and faster. Furthermore, many volumetric pumps, including internal gear pumps, may experience cavitation during the operating cycle. PumpLinx supports cavitation analysis through the adoption of high-precision cavitation models and cavitation damage models.

  • Thermo-fluid analysis
  • simulator
  • Contract Analysis

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[Case Study] Utilization of Tools for Functional Safety Design in Accordance with ISO 26262

By utilizing the reliability analysis tool Reliability Workbench, we can smoothly implement functional safety design in accordance with ISO 26262.

Reliability Workbench is software based on reliability engineering that analyzes reliability, safety, and other factors. By utilizing features such as setting failure rates using reliability prediction models and fault tree analysis, it enables quantitative safety analysis and supports the smooth implementation of functional safety design in accordance with ISO 26262.

  • Other analyses

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[Case Study] Magnetron Sputtering Simulation

By utilizing the particle method plasma analysis software Particle-PLUS, the behavior of atoms within the magnetron sputtering device is simulated.

Particle-PLUS is an excellent simulation software for numerical analysis of non-equilibrium plasma generated in rarefied gases. It can be utilized in applications such as magnetron sputtering, PVD, plasma CVD, capacitively coupled plasma (CCP), and dielectric barrier discharge (DBD). By utilizing the sputtered particle module among various modules (refer to the product description below), it is possible to determine the behavior of atoms sputtered from the target in plasma and neutral gas in magnetron sputtering devices, allowing for quick evaluation of flux distribution on opposing substrates. The analysis procedure involves using the particle and energy flux of the plasma obtained from the plasma module to determine the generation distribution and amount of sputtered particles, and tracking their motion using a particle method known as the test particle method.

  • Other analyses

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[Case Study] Transient Flow Analysis of Axial Piston Pumps

By utilizing the PumpLinx simulator for pump transient flow characteristics, smooth flow analysis within axial piston pumps can be conducted.

PumpLinx has mesh templates for various types of pumps. By using templates tailored to the specific pump type being analyzed, the time and effort typically spent on mesh generation for fluid analysis of standard pumps can be significantly reduced and streamlined. For example, even for complex mechanisms like axial piston pumps, optimal meshes for analysis can be quickly and automatically generated based on 3D CAD data by setting parameters such as the number of cylinders. Additionally, the integrated GUI allows for smooth handling of operations such as mesh generation, setting analysis conditions, executing calculations, and displaying results all on a single screen, making the analysis easier and faster. Moreover, in many volumetric pumps, including axial piston pumps, cavitation may occur during the operating cycle. PumpLinx supports cavitation analysis through the adoption of high-precision cavitation models and cavitation damage models.

  • Thermo-fluid analysis
  • simulator
  • Contract Analysis

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Data mining and IoT technology-based equipment maintenance and manufacturing quality control system.

Introducing the positioning of each product in the solution!

The document titled "Data Mining and IoT Technology Utilization for Equipment Maintenance & Manufacturing Quality Control System" introduces the equipment maintenance and manufacturing quality control system developed by Wave Front Co., Ltd., which engages in the development and sales of software for electronic computers, analysis using software, design, and consultation. It clearly presents the positioning of various products such as the calendar-type equipment maintenance & manufacturing quality control system "FLiPS" and the reliability analysis and optimization system "AWB/RWB." [Contents] ■ Positioning of each product within the solution and the image of each product ■ Positioning of each product within the solution ■ Positioning of each product within the solution and data exchange between products *For more details, please refer to the catalog or feel free to contact us.

  • others

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Calculation of life cycle costs based on failure information and reduction of opportunity losses.

Analyze the failure characteristics specific to facilities, equipment, and devices from failure information and create a database! This will lead to actual actions that reduce customer opportunity loss.

◆Do you have any of the following concerns?◆ - You have collected failure information but don't know what to do with it. - You want to make good use of the collected failure information. - You want to analyze the failure information yourself but don't know the best method. - You want to connect the results of your analysis to actions that reduce lost opportunities. ◆Organizing Failure Information Data and Building a System◆ Our company addresses the above concerns by: 1. Clarifying the problem awareness 2. Presenting and selecting the key performance indicators (KPIs) to be calculated 3. Creating a database of failure information 4. Conducting analysis using the current data 5. Considering actions derived from the analysis results 6. Building a system to carry out steps 1 to 5 We assist in organizing failure information and building a system that allows customers to select actions that could reduce defects and failures leading to lost opportunities based on the analysis results. The above content assumes that failure information has been collected in advance or can be collected, but we can also respond if there is extremely little or no collected failure information. (*1) *1: Please contact us separately if you would like to see detailed materials.

  • others

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Anomaly Detection and Fault Prediction Solutions through Data Mining

For abnormal detection and failure prediction of equipment and devices, as well as quality improvement! We will introduce the procedures in an easy-to-understand manner!

The "Anomaly Detection and Failure Prediction Solution through Data Mining" is a data mining service and system construction service provided by Wavefront Co., Ltd., which engages in the development and sales of software for electronic computers, analysis using software, design, and consultation. This document introduces a general image of service implementation and specific images that reflect the content we frequently receive inquiries about. 【Features】 ■ Anomaly detection and failure prediction ■ Maximization of operational efficiency ■ Optimization of maintenance costs and maintenance cycles ■ Quality improvement *For more details, please refer to the catalog or feel free to contact us.

  • others

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Materials development analysis software 'Materials Studio'

Material development simulation software compatible with various types of materials, supporting analysis in quantum mechanics, classical mechanics, and mesoscale.

"Materials Studio" A suite of molecular modeling/simulation tools for next-generation materials development equipped with quantum mechanics (density functional theory), classical mechanics (molecular dynamics calculations), mesoscale (dissipative particle dynamics calculations, etc.), statistics, and analysis/crystallization tools. 【Features】 ■ Simulation software that streamlines material development Available for use by those engaged in research, development, design, and manufacturing across various industries and fields. ■ Supports various types of materials Effective in predicting how the structure of atoms and molecules relates to the physical properties and behaviors of materials in the fields of materials science and chemistry, aiding in the understanding of physical phenomena. ■ Examples Research and development of crystal growth, thin film formation, fuel cells, lubricants, catalysts, polymers and mixtures, metals and alloys, batteries and fuel cells, etc. ■ Enhanced visualization with "Materials Studio Visualizer" ■ All tasks, including creating crystal structures, setting calculation conditions, and displaying calculation results, can be performed on a single GUI screen. *For more details, please refer to the catalog or feel free to contact us.

  • others
  • Image analysis software

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[Free Trial Available] Electronic Form System "i-Reporter"

Digitize your usual paper forms as they are and improve operations by using them on a tablet!

The electronic form system "ConMas i-Reporter" allows for faster and more accurate record reporting tasks than paper forms by creating forms on tablet devices. It is widely used across various industries wherever forms are needed, including manufacturing, maintenance inspection work, construction site records, warehouse management, and dental treatment. 【Benefits of Product Implementation】 - Daily report creation time reduced from 45 minutes to 5 minutes [Metal parts manufacturer] - Elimination of data entry to PC, allowing for completion of creation and reporting on-site. [Construction company] - 60% reduction in man-hours leading to winning an internal improvement contest [Plastic products manufacturing and sales company] - Paperless transition resulting in a reduction of approximately 120,000 sheets of paper [Pharmaceutical company] - Standardization of techniques enabling newcomers to perform at the same level as veterans [Motorcycle manufacturer] *For more details about the product, please download the PDF materials. sales@wavefront.co.jp 045-682-7070

  • Other operation management software

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High-speed general-purpose plasma analysis software 'VizGlow'

This software was developed by Professor Raja, an expert in plasma simulation at the University of Texas at Austin.

VizGlow is a general-purpose plasma simulation software developed by Esgee Technologies, Inc., founded by Professor Raja from the University of Texas at Austin, an expert in plasma simulation.

  • simulator
  • Contract Analysis
  • Analysis Services

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Arc Plasma Simulation Software "VizSpark"

The world's only software dedicated to analyzing arc discharge! Strong in analyzing spark plugs and circuit breakers!!

VizSpark is an arc plasma simulation software developed by Esgee Technologies in the United States, founded by Professor Raja from the University of Texas at Austin, an expert in plasma simulation. It has the most achievements in the analysis of ignition plugs and circuit breakers, with many case studies presented at academic conferences. In Japan, it has a significant track record, especially among major automobile manufacturers, and supports the analysis of devices such as: - Circuit breakers - Atmospheric pressure discharge - Ignition plugs (spark plugs) - Plasma torches (plasma jets) - Welding - Thermal spraying - High-intensity lamps

  • simulator
  • Contract Analysis
  • Analysis Services

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Fluid analysis software Simerics MP+ for oil pumps.

Simulating the flow characteristics of positive displacement pumps such as gear pumps and vane pumps! A CFD software specialized for pumps that other CFD software struggles with!

Simerics MP+ is a fluid simulation tool designed to calculate the transient characteristics of various volumetric pumps, compressors, and valves. It is developed based on the thermal fluid simulation tool Simerics MP and utilizes all the features of Simerics MP. 【The following fluid analyses are possible】 ■ Free surface flow ■ Flow considering the compressibility of air contained in liquids ■ Pressure pulsations and water hammer effects ■ Coupling of pump flow with the rigid body motion of valves and cam rings ■ Flow in low to medium vacuum conditions ■ Compressible flow (subsonic) ■ Cavitation ■ Time variations of flow fields (velocity vectors, pressure), flow rate, fluid forces, and torque The greatest strength is the ability to automatically create meshes even for clearances in the µm range, which is difficult for other general-purpose fluid analysis software!! Recently, there has been an increase in applications for oil pumps used in automobiles and construction machinery, with examples including vane pumps for power steering and CVTs, as well as trochoidal pumps for engine lubrication. *There is a lot of information that cannot be posted online. In particular, we encourage you to see the actual mesh creation and movement through a demonstration!

  • Thermo-fluid analysis

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Ultra-fast automatic mesh generator 'harpoon'

It is a fully automatic ultra-fast mesh generator that creates Cartesian Hex Dominant meshes (where hexagonal shapes occupy the majority).

Harpoon is a fully automated mesher that creates fluid analysis and structural analysis meshes for CAD models. It rapidly generates volume meshes as hex-dominant meshes (with a majority of hexahedra and the remainder being tetrahedra, pyramids, and wedges) and surface meshes as quad-dominant meshes (with a majority of quadrilaterals and the remainder being triangles).

  • Other analyses

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Particle-based Plasma Analysis Software 'Particle-PLUS'

"Particle-PLUS" is a plasma analysis software suitable for simulations such as plasma reaction furnaces and chemical vapor deposition (CVD).

Particle-PLUS is a plasma and rarefied fluid analysis software that uses the particle method. It is effective for research, development, and manufacturing of devices and materials using plasma. It is also capable of analyzing advanced physical models such as dual-frequency CCP and external circuit models. With comprehensive support, even those new to simulation or busy with experiments can reliably achieve results. The software employs a particle model to analyze plasma, using the PIC/MC (Particle In Cell / Monte Carlo) method to track the motion of particles representing electrons and ions. Additionally, depending on the target plasma density, it efficiently switches between implicit methods for relatively high densities and explicit methods for low densities, allowing for effective solutions even with complex models. It excels in plasma simulations of low-pressure gases, where fluid modeling is particularly challenging. In addition to standard functions for CCP, ICP, and magnetron sputtering calculations, customization to fit the customer's equipment is also available.

  • Other analyses

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3D rarefied fluid analysis software "DSMC-Neutrals"

Analysis of gas flow under low pressure conditions; analysis software compatible with rarefied gases (rarefied fluids).

**Features** - Adopts unstructured mesh, allowing for calculations that accurately reflect the complex shapes of actual devices. - High parallel efficiency enables quick computation results even for large-scale geometries. - Utilizes a particle method, ensuring convergence solutions even with poor-quality computational grids, unlike fluid models. - Comprehensive technical support ensures that even those new to simulations or busy with experiments can reliably achieve results. **Supports Various Cases** - Simulation of rarefied gas flow within a vacuum chamber. - Simulation of thin film generation in semiconductor manufacturing. - Chemical vapor deposition (CVD), organic light-emitting diode (OLED), molecular beam epitaxy (MBE). - Film deposition simulations involving chemical reactions, such as CVD. **Outputs Various Calculation Results** - Calculations of chemical reactions. - Calculation of chemical reactions from Arrhenius-type reaction data. - Calculations of dissociation, recombination, and molecular (atomic) exchange reactions. - Ability to set multiple reaction equations on the GUI. *For more details, please refer to the catalog or feel free to contact us.*

  • Other analyses
  • Contract Analysis

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Calendar-type asset management software FLiPS

It can also be used as a front-end for ERP systems such as SAP! Visualize inspection and production schedules and actuals, along with associated costs, in a calendar format!

FLiPS is an asset management system developed with the aim of providing a user experience similar to Excel, and it is particularly recommended for customers facing the following challenges: - A user-friendly interface that is easily accepted on-site, with a desire for integration with ERP systems - The need to centrally manage the quality of manufactured products and the condition of equipment - The desire to visualize the costs, schedules, and actual results necessary for equipment maintenance in a calendar format - The need to understand the frequency and number of unexpected failures and to establish maintenance plans that reflect actual conditions - The desire to know the optimal cycle for regular inspections and replacements - The need to streamline budget formulation related to the purchase and maintenance of equipment Additionally, it is now integrated with various IoT-related products, enabling the following capabilities: 1. Automatically creating and notifying maintenance and inspection plans when sensor data indicates thresholds are likely to be exceeded, notifying both managers and workers 2. Integrating with tablet-compatible systems (such as i-Reporter) to aggregate and visualize information from the field.

  • Other production management systems
  • Business Intelligence and Data Analysis
  • Data Search Software

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Reliability evaluation software ReliabilityWorkbench

Functional safety, fully compliant with ISO 26262! It allows for semi-automated evaluation from failure rate calculation to report creation, making it ideal for standardization!

Reliability Workbench is a tool based on reliability engineering used to evaluate and analyze reliability and safety assessments, as well as maintenance content for equipment, in accordance with functional safety. It has been adopted by many companies both domestically and internationally as a tool to evaluate the reliability and safety of equipment required by functional safety standards such as IEC61508 and ISO26262, with over 14,000 installations worldwide. Reliability Workbench is composed of modules for each function, addressing safety requirements such as those in ISO26262. For example: - Prediction: Failure rate calculations corresponding to various handbooks (such as SN29500) - Safety Assessment: Safety evaluations - Fault tree: Fault tree analysis - FMECA: Failure Mode, Effects, and Criticality Analysis and other modules as mentioned above. The main industries where it has been implemented are as follows: - Automotive - Railways - Aerospace - Plants - Industrial equipment

  • simulator
  • Other analyses
  • ISO-related consultant

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Fault Tree Analysis Tool "FaultTree+"

Why is a dedicated tool for FTA+ necessary for ISO26262 functional safety compliance? Simply put, it is because it can perform cut set analysis.

1. What can and cannot be done with Excel FT diagrams can be created using Excel (or other Office tools). However, FT diagrams created in Excel cannot perform safety analyses such as cut set analysis or quantitative evaluations. They also cannot provide explanations for safety evaluations of models at the system level. 2. What cannot be done without specialized tools Cut set analysis, common cause failures, dependent failures, and systematic failures are difficult to express without specialized tools. The Enterprise version allows for revision management during collaborative work. It can also integrate with external tools like DOORS to manage changes during collaboration. 3. Differentiating between Excel and FTA+ For FT diagrams that are not complex and do not have common cause failures, Excel is suitable as it can be created relatively easily without additional costs. For models that are ASIL C or higher, or those that involve common cause failures that cannot be intuitively identified, FaultTree+ with its robust analysis features is more appropriate. When considering tools for ISO 26262 compliance, it is essential to ensure that cut set analysis can be performed.

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  • Development support tools (ICE, emulators, debuggers, etc.)

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RCM Analysis Support Software AvailabilityWorkbench

RCM, RAMS analysis support software

The Availability Workbench is software designed to support the implementation of RCM (Reliability-Centered Maintenance) and RAMS analysis (Reliability, Availability, Maintainability, and Safety analysis). The Availability Workbench focuses on the failures of components (system systems) that make up plants and systems, using reliability engineering methods to assist with the following: - Quantitative evaluation of the availability of plants and systems - Development of maintenance plans aimed at eliminating causes of failure - Evaluation of the effectiveness of condition monitoring - Spare parts and workforce planning - Assessment of the lifecycle costs of plants and systems By using the Availability Workbench, it becomes possible to conduct Failure Mode, Effects, and Criticality Analysis (FMECA) and to predict reliability, availability, and lifecycle costs (LCC) with constraints on spare parts and other resources.

  • simulator
  • Other analyses
  • ISO-related consultant

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