ユタカ産業 List of Products and Services

We accept the design, manufacturing, and processing of insulation and heat-resistant materials starting from a minimum of one piece. If you provide us with the heat resistance temperature and application, we will select the appropriate material and send you samples and documentation that suit your needs. 【Overview】 ■ Processing various insulation and heat-resistant materials with heat resistance temperatures ranging from 100 to 1800 degrees ■ Capable of manufacturing quantities from 1 to 50,000 pieces ■ If you provide us with drawings, we will process them and deliver the finished products 【Recommended for those who:】 ◎ Are unsure if the insulation board they are currently using is truly the best option... ◎ Need just one special insulation board... ◎ Are having trouble finding a nearby company to make a request... 【If you would like a sample, please download the catalog or contact us】 　　　　　↓　↓　↓　　　　　　　　　　　　　↓　↓　↓

We handle the following types of rigid and flexible insulation materials. Heat resistance temperature: 100°C to 1800°C Main raw materials: fiberglass, cement, mica, calcium silicate, ceramic fiber, etc. We offer a variety of products, from those that can be used as structural materials with high strength to those with lower strength but superior insulation performance compared to still air. If you provide us with necessary characteristics such as heat resistance temperature, usage environment, and application, we will select the appropriate material and provide you with documents and samples. If you send us drawings, we can process the materials using machining centers and NC lathes for cutting, drilling, notching, thickness grinding, etc., and deliver the finished products (orders for materials only are also welcome). We can accommodate order quantities ranging from one piece to 50,000 pieces. Our products do not contain asbestos as a substitute for asbestos.

Rosnaboard is a rigid insulation board made by laminating sheets of fiberglass and solidifying them with an inorganic binder. It has high strength and can be used as a structural material. Additionally, it does not contain asbestos. Our company processes this Rosnaboard using machining centers, NC lathes, and other machine tools to manufacture industrial components, primarily insulation boards for resin, rubber, die-casting molds, and molding machines, as well as insulation materials for heaters and electric furnaces.

DANMA 550L and DANMA 700L are materials that accumulate flake-like micro mica pieces and are integrated with silicone adhesive, possessing heat resistance, thermal insulation, and electrical insulation properties. <Features> 1. Excellent heat resistance (550L: 550°C, 700L: 700°C). 2. Due to the lamination effect of mica flakes, the bending strength and compressive strength are several times stronger than general insulation materials, allowing for use as structural materials. 3. Superior electrical insulation, arc resistance, corona resistance, tracking resistance, and dielectric strength. 4. Machining such as cutting, milling, grinding, and drilling is possible. <Applications> 1. Insulation material for electric furnaces, induction heating furnaces, and arc furnaces. 2. Insulation material for dryers and incinerators. 3. Insulation material for injection machines (injection molding machines) and rubber vulcanizing machines. 4. Insulation material for heat presses. 5. Electrical insulation material for high temperatures. <Material Dimensions> Thickness: 0.2 to 30 mm Size: 500 x 1000 mm sheets and boards Material Manufacturer: Okabe Mica Industry Co., Ltd.

PGE-6771 is a rigid insulation board made by laminating sheets of fiberglass and solidifying them with a high-temperature adhesive. It has high strength and can be used as a structural material. Additionally, it does not contain asbestos. Our company processes this PGE-6771 using machining centers, NC lathes, and other machine tools to manufacture industrial parts, primarily insulation boards for resin, rubber, die-casting molds, and molding machines, as well as insulation materials for heaters and electric furnaces.

Miolex PGX-595 is a rigid insulation board made by layering fiberglass sheets and solidifying them with an inorganic binder. It has high strength and can be used as a structural material. Additionally, it does not contain asbestos. Our company processes this Miolex PGX-595 using machining centers, NC lathes, and other machine tools to manufacture industrial parts, primarily insulation boards for resin, rubber, die-casting molds, and molding machines, as well as insulation materials for heaters and electric furnaces.

Miolex PMX-561 is a rigid insulation board made by laminating sheets of glass fiber and solidifying them with an inorganic binder. It has high strength and can be used as a structural material. Additionally, it does not contain asbestos. Our company processes this Miolex PMX-561 using machining centers, NC lathes, and other machine tools to manufacture industrial components such as insulation boards for resin, rubber, die-casting molds, and molding machines, as well as insulation materials for heaters and electric furnaces.

Miolex PMX-573 is a rigid insulation board made by layering fiberglass sheets and solidifying them with an inorganic binder. It has high strength and can be used as a structural material. Additionally, it does not contain asbestos. Our company processes this Miolex PMX-573 using machining centers, NC lathes, and other machine tools to manufacture industrial components such as insulation boards for resin, rubber, die-casting molds, and molding machines, as well as insulation materials for heaters and electric furnaces.

When manufacturing products with molding machines or heat presses, it is common to install insulation boards on the following molding machines or heat presses that heat raw materials and molds: - Plastic injection molding machine - Semiconductor resin molding machine - FRP molding machine - Rubber molding machine - Tire vulcanizing machine - Die casting machine - Hot forging press

By using the machining center and CAD/CAM specifications for mold processing introduced in December 2013, three-dimensional curved surface processing of resin, ceramics, and insulation materials has become possible.

<Features> - It has a proven track record as the hearth and side wall of bakery ovens. - The heat-retaining Miorex bakes bread deliciously with moderate far-infrared radiation. - It is a highly safe material that does not use asbestos. - It is a certified product that meets the standards for ceramic utensils under the Food Sanitation Act (Registration No. K-090319-2). <Material Dimensions> - Thickness: 4–25mm (6, 10, and 12mm are common) - Dimensions: 950×1250mm

Features - Minimal warping at high temperatures allows for uniform soldering to the substrate. - Prevents damage to mounted components due to static electricity measures. - Shortens the soldering process for double-sided mounting, preventing human errors from masking with heat-resistant tape or hand soldering. - Masking work can be omitted. - By keeping the rail width of the mounting device constant, it eliminates the hassle of changing the rail width for each substrate. - Excellent heat resistance and compatible with lead-free solder. - Lightweight compared to aluminum and titanium, reducing the burden on workers and improving work efficiency. - If you provide the drawings or data for the pallet, the drawings or data for the printed circuit board, Gerber data, or the actual printed circuit board, we will design and manufacture the pallet. - The material is a composite of glass fiber and resin.

We handle the following types of rigid and flexible insulation materials: - Heat resistance temperature: 100℃ to 1800℃ - Main raw materials: glass fiber, cement, mica, calcium silicate, ceramic fiber, etc. - We offer a variety of products, from those with high strength that can be used as structural materials to those with lower strength but superior insulation performance compared to still air. - If you provide us with information on necessary properties such as heat resistance temperature, usage environment, and application, we will select the appropriate materials and provide documentation and samples. - If you send us drawings, we can use machining centers and NC lathes to perform processing such as cutting, drilling, notching, and thickness grinding, and deliver the finished products (orders for materials only are also welcome). - We can accommodate order quantities ranging from 1 to 50,000 pieces. - Our products do not contain asbestos and serve as an alternative to asbestos.

This insulation board has a heat resistance temperature of 200 degrees, a compressive strength of 300 MPa, and a thermal conductivity of 0.13 W/m·k. It offers both strength and a lower thermal conductivity compared to typical insulation boards, making it excellent for insulation performance. Examples of use: Insulation boards for resin and rubber molds, insulation boards for resin and rubber molding machines. Material (standard dimensions): Thickness: 3, 5, 10, 15, 20 mm Dimensions: 1200 × 1200 mm

<Features> 1. The thermal conductivity is 0.021 W/m·K, which is lower than that of still air, providing several times the insulation effect compared to common insulation materials such as ceramic fiber and calcium silicate. This allows for a reduction in the thickness of the insulation material compared to conventional insulation, enabling the miniaturization of devices. 2. The temperature dependence is extremely low, and even with an increase in operating temperature, there is little change in thermal conductivity, resulting in minimal variation in insulation effectiveness. 3. Composed of ultra-fine fumed silica and materials that do not transmit infrared radiation, it also features a fine micro-pore structure that restricts the movement of air molecules. Unlike traditional insulation materials that merely trap air, it controls the transfer of heat through "solid conduction," "air molecule movement," and "infrared transmission," achieving a thermal conductivity that surpasses still air at 0.021 W/m·K. 4. It is a soft and fragile material, making it difficult to use as a structural material; however, it does not deform unless subjected to external pressure.

<Efficacy> 1. The temperature distribution of the mold becomes uniform, improving the dimensional accuracy, appearance, and overall quality of the product. 2. The waiting time for the mold temperature to rise is shortened, increasing the operational efficiency. 3. Reduced heat conduction to the molding machine results in less distortion of the machine, enhancing its durability. 4. Decreasing heat dissipation from the mold mounting plate contributes to energy savings. 5. Effective in improving the working environment, such as heat countermeasures, and preventing burns. 6. Prevents rust on the mold mounting plate.

We are a manufacturer specializing in the processing of resin, ceramics, and insulation materials. We receive drawings from our customers, procure materials either in-house or supplied by the customers, and use machining centers, NC lathes, and other machine tools to process various resins, ceramics, and insulation materials, producing components for the manufacturing industry, including machine parts and electrical insulation parts. *For more details, please download the PDF or feel free to contact us.

<Efficacy> By sandwiching the insulation board between the mold and the die-casting machine, the following effects are achieved: 1. The heat from the mold is not absorbed by the machine, stabilizing the mold temperature and improving the flow of molten metal. This is particularly effective for the following types of products: - Thin-walled products - Precision products - Multiple cavities 2. The heating of the mold becomes faster, resulting in fewer waste shots. 3. By attaching it to the machine's die plate, it protects the die plate.

By installing insulation on the inside of the flange bush of the die-casting machine and the outside of the sleeve, it allows for injection into the mold without lowering the temperature of the molten metal, improving the entrapment of solidified pieces within the sleeve and reducing the broken chill layer.

Bess thermo is a rigid insulation board made by laminating sheets of glass fiber and solidifying them with an inorganic binder or resin. It has high strength and can be used as a structural material. Additionally, it does not contain asbestos. Our company processes this Bess thermo using machining centers, NC lathes, and other machine tools to manufacture industrial parts such as insulation boards for resin, rubber, die-casting molds, and molding machines, as well as insulation materials for heaters and electric furnaces. There are four types of Bess thermo: Bess thermo F, Bess thermo S, Bess thermo H, and Bess thermo U.

We accept the design, production, and processing of insulation and heat-resistant materials starting from just one piece. If you provide us with information such as the heat resistance temperature and intended use, we will select the appropriate material and send you samples and documentation that match your needs. 【Overview】 ■ Processing various insulation and heat-resistant materials with heat resistance temperatures ranging from 100 to 1800 degrees ■ Capable of producing quantities from 1 to 50,000 pieces ■ If you provide us with drawings, we will process them and deliver the finished products 【Do you have any of these concerns?】 ◎ I'm not sure if the insulation board I'm currently using is really suitable... ◎ I only need one special insulation board... ◎ I'm having trouble because there are no companies nearby that I can ask for help... Yutaka Industry will solve your problems! 【If you would like a sample, please download the catalog or contact us】 　　　　　↓　↓　↓　　　　　　　　　　　　　↓　↓　↓

Do you have any of these concerns? 1. I have never used insulation boards before, but I need to use them this time. What kind of insulation board should I use? 2. I want to use something that is less likely to crack than the insulation board I am currently using. 3. I want to use something that has better insulation performance than the insulation board I am currently using. Yutaka Sangyo will solve your problems. Please feel free to consult us by phone or email. If you let us know your application and usage conditions, we will select the most suitable insulation board and send you materials and samples. Additionally, if you provide us with drawings, we can prepare a quote.

Do you have any of these concerns? 1. I have never used insulation boards before, but I need to use them this time. What kind of insulation board should I use? 2. I want to use something that is less likely to crack than the insulation board I am currently using. 3. I want to use something that has better insulation performance than the insulation board I am currently using. Yutaka Sangyo will solve your problems. Please feel free to consult us by phone or email. If you let us know your application and usage conditions, we will select the optimal insulation board and send you materials and samples. Additionally, if you provide us with drawings, we can give you a quote.

Our company manufactures various insulation boards for resin, rubber, and die-cast molds, supplying them to mold manufacturers, molding machine manufacturers, resin molding manufacturers, rubber molding manufacturers, and die-cast manufacturers. The main features are as follows: 1. We handle a wide range of insulation boards, from low-cost products to high-strength and high-heat-resistant materials, including Miolex, PGE-6771, Rosna Board, Bess Thermo, Hemisarl, and Bake, regardless of material type. 2. We maintain a stock of materials and primarily process them in-house, allowing for short delivery times. 3. We procure materials directly from manufacturers (some through agents) and mainly process them in-house, resulting in low prices. 4. We can also perform grinding processing with a thickness parallelism of ±0.01. 5. We understand the characteristics of various insulation boards and can select the optimal material according to requirements.

Our company manufactures various insulation boards for resin, rubber, and die-cast molds, supplying them to mold manufacturers, molding machine manufacturers, resin molding manufacturers, rubber molding manufacturers, and die-cast manufacturers. The main features are as follows: 1. We handle a wide range of insulation boards, from low-cost products to high-strength and high-heat-resistant materials, including Miolex, PGE-6771, Rosna Board, Bess Thermo, Hemisarl, and Bake, regardless of material type. 2. We keep a stock of materials and mainly process them in-house, allowing for short delivery times. 3. We source materials directly from manufacturers (some through agents) and mainly process them in-house, resulting in low prices. 4. We can also perform grinding processing with a thickness parallelism of ±0.01. 5. We understand the characteristics of various insulation boards and can select the optimal material according to requirements.

Our company manufactures various insulation boards for resin, rubber, and die-cast molds, supplying them to mold manufacturers, molding machine manufacturers, resin molding manufacturers, rubber molding manufacturers, and die-cast manufacturers. The main features are as follows: 1. We handle a wide range of insulation boards, from low-cost products to high-strength and high-heat-resistant materials, including Miolex, PGE-6771, Rosna Board, Bess Thermo, Hemisarl, and Bake, regardless of the material. 2. We maintain a stock of materials and primarily process them in-house, allowing for short delivery times. 3. We procure materials directly from manufacturers (some through agents) and primarily process them in-house, resulting in low prices. 4. We can also perform grinding processing with a thickness parallelism of ±0.01. 5. We understand the characteristics of various insulation boards and can select the optimal material according to requirements.

Our company manufactures various insulation boards for resin, rubber, and die-cast molds, supplying them to mold manufacturers, molding machine manufacturers, resin molding manufacturers, rubber molding manufacturers, and die-cast manufacturers. The main features are as follows: 1. We handle a wide range of insulation boards, from low-cost products to high-strength and high-heat-resistant materials, including Miolex, PGE-6771, Rosna Board, Bess Thermo, Hemi-Sal, and Bake, regardless of material type. 2. We keep materials in stock and mainly process them in-house, allowing for short delivery times. 3. We source materials directly from manufacturers (some through agents) and mainly process them in-house, resulting in low prices. 4. We can also perform grinding processing with a thickness parallelism of ±0.01. 5. We understand the characteristics of various insulation boards and can select the optimal material according to requirements.