山田マシンツール List of Products and Services

This catalog features factory automation products handled by our company. We introduce products such as the "Direct Marking Device," which obtains unique ID data for each product and applies indelible marking through pressing, and the "Laser Marking Unit," which can be utilized according to user needs up to full automation. Additionally, we include information on the SMAP method and after-process machines, making it a handy reference when considering implementation. [Contents (partial)] ■ All-range FA proposals tailored to needs ■ Traceability-compliant FA devices ■ Compact FA devices ■ Large-scale FA devices ■ SMAP method + after-process machines *For more details, please download the PDF or feel free to contact us.

• Other FA equipment

The AK-120 is a tool that uses air power to stamp one character. In the case of manual stamping, there can be variations in quality and risks of injury depending on the operator's skill level. By using the AK-120, anyone can achieve high-quality stamping without variations. It is easy to use; simply connect the air supply, and its portable handheld design allows it to be used anywhere within the reach of an air hose. The regulator at the air hose connection allows for air pressure adjustments, which can change the depth of the stamp. One of its main features is the turret system, which can accommodate up to 12 stamps (standard configuration). This eliminates the hassle of changing stamps, leading to reduced work time. **Features:** - Stamps one character - Turret system for easy character selection - Requires only 0.5 to 0.6 MPa of air - Supports letters A to Z, numbers 0 to 9, symbols [ - ] [ / ] [ . ] [ ~ ], and other special characters - Custom stamps can be made in addition to our standard font (logos are also acceptable) - Quality is more stable compared to manual stamping, with depth adjustable by air pressure - Easy to stamp on curved surfaces

• Marking machine

The CS-120 is a tool that uses air power to stamp one character. In the case of manual stamping, there can be variations in quality and risks of injury depending on the operator's skill level. By using the CS-120, anyone can achieve high-quality stamping without variations. It is easy to use; simply connect the air supply, and its handheld design makes it portable, allowing it to be used anywhere within the reach of the air hose. The regulator at the connection point of the air hose allows for air pressure adjustments to change the depth of the stamp. 【Features】 ○ Stamps one character ○ Requires only 0.5 to 0.6 MPa of air ○ Can stamp letters A to Z, numbers 0 to 9, symbols [ - ] [ / ] [ . ] [ ～ ], and other special characters ○ Custom fonts can be created in addition to our standard font (logos are also acceptable) ○ Comes with a handle for easy gripping ○ More stable quality compared to manual stamping; depth can be adjusted with air pressure ○ Easy to stamp on curved surfaces

• Marking machine

This is a handy impact-type marking machine that can be easily operated by simply connecting air. It features a holder type that allows for multiple digits to be marked in one go. It is ideal for marking lot numbers and model numbers. Compared to traditional marking (stamping) done with a hammer, this machine not only allows for safer operation but also reduces variations in marking quality caused by the operator, significantly shortening work time. 【Features】 - Can mark multiple characters in one go (up to 8 digits) - Requires only 0.5 to 0.6 MPa of air - Capable of marking letters A to Z, numbers 0 to 9, symbols [-] [/][.] [~], and other special characters - Custom fonts can be produced in addition to our standard font (logos are also acceptable) - Easy to hold with a handle - Designed with rubber at the back of the holder to prevent breakage when placed down - Easy to change the marking stamps - Provides stable quality compared to hand stamping, with depth adjustable by air pressure - Options available to facilitate marking on thin workpieces or cylindrical outer surfaces.

• Marking machine

We can create engravings of any shape. 【Features】 ● We accept orders for engravings of the smallest characters under 1mm, large characters over 20mm, and logo marks. ● We can manufacture according to the dimensions specified by the customer. ● Even if the item is old and its origin is unknown, we can reproduce it if we have the actual item. ● We can import shapes from JPG files and convert them into CAD/CAM data. Our company has an in-house engraving processing department. We offer high-precision engraving using NC machining and skilled hand engraving techniques with chisels, allowing us to handle special shape processing that may cause character damage. For other functions and details, please contact us.

• Marking machine

This is a press for marking machines with an ECO design that does not require electricity, air, or hydraulics, making it very economical. 【Features】 ● By attaching our product "Ponta" to the connection part, you can mark on iron, aluminum, and stainless steel. ● It can uniformly mark even on hard materials that were difficult to handle with Ponta alone. ● Despite its small size, you can achieve a clean mark simply by lightly lowering the marking lever. ● The height adjustment (Z-axis) is flexible, allowing it to accommodate various workpiece sizes and widths. ● It can also mark beautifully on hard materials like SKD61 and those used in car engine parts, ensuring consistent quality.

• Other processing machines
• Other work tools

Features of the Handy Engraving Machine ● Capable of deep engraving marking on various workpieces. ● No sound from amplitude impact, allowing for quieter marking. ● Deep engraving allows for post-processing such as painting. ● Portable equipment that is not restricted by location. ● Custom characters and logos can also be marked. Unlike regular dot-type air stylus markers, this machine enables marking on workpieces that require depth. The clamping mechanism securely holds the workpiece, and marking begins with the press of the start button. Operations can mark any desired characters using the control box.

• Marking machine

Features of the XF510r R Series (Inline Model/Scribing) Due to its scribing capability, it allows for deep engraving marking on various works. It comes standard with a rich array of interfaces including RS232C, USB, Ethernet, and I/O. It operates with low noise as there is no amplitude impact sound. For more details, please contact us.

• Marking machine

Features of the XF510em P Series ● No computer required ● Three types available for different marking areas ● Ultra-fast marking at 10 characters per second ● Compatible with various workpieces using a wide range of styluses ● Abundant options (QR codes, PC, software, dust covers, etc.)

• Marking machine

Marking can be done immediately after setup. ● This is a dot marker with a stand that offers excellent cost performance. ● You can choose from two types: pneumatic and electromagnetic. ● The marking area allows for marking over a wide range of 100mm x 120mm. ● The tabletop engraving machine IMPACT series is equipped with Touch&Mark technology. Touch&Mark: A touchscreen for the marking head and software for the engraving machine. ● The highly sensitive touchscreen allows for intuitive operation, enabling customers to start using it right away.

• Marking machine

A laser marker capable of handling any situation ● Can print on all types of metal ● Easily marks on stationary workpieces by moving the laser head ● Changes in parameters can alter product quality and impression, expanding the range of marking ● Equipped with safety features ● Enables efficient marking and reduction of work time. This has been realized in a portable handheld type. The dual-handle design allows anyone to operate it easily. The safety feature stops marking even if the workpiece is moved away. Since it is not fixed, marking can be done outdoors or indoors as long as a power source is provided. The laser head is compatible with various manufacturers, so please consult us.

• Laser marker

All-in-One Concept (Integrated Transmitter) ● Hybrid model with an integrated transmitter ● Embedded costs are minimized ● Works in conjunction with PLCs and PCs for inline equipment ● 2D codes and arc marking are standard features ● Capable of high-speed and clean marking on all surface finishes ● Minimum beam diameter of 25μm allows for clear printing of small characters ● Printing on resin is superior to that of fiber.

• Laser marker

Marking with minimal thermal impact on substrates, including fine marking down to a minimum of 0.1 mm characters. ● Hybrid model with an integrated transmitter ● Capable of printing the smallest characters with a super-fine beam at a wavelength of 532 nm ● Embedded costs are kept to a minimum ● Can print on a variety of plastics as well as high-reflectivity metals ● Linked with PLC or PC for inline equipment integration ● 2D codes and arc marking are standard features ● The Green Series provides uniform marking while printing without damaging the components.

• Laser marker

Durable, non-fading marking ● Hybrid model with an integrated transmitter ● Capable of high-speed, clean marking on resin ● Minimizes embedded costs ● Enables high-speed paint stripping ● Linked with PLCs and PCs for inline equipment ● 2D codes and arc marking are standard features ● The CO2 wavelength allows marking on materials that transmit light, such as acrylic and glass.

• Laser marker

Laser marker capable of handling any situation ● Effective head even in harsh environmental conditions ● High-speed and clean marking on all surface specifications ● Can be mounted horizontally ● Easy-to-use software for PC ● Can be integrated with PLCs and PCs for inline equipment ● Highest safety standards - Class 1 ● 2D code and arc marking are standard features ● IP54 head - dustproof and waterproof specifications

• Laser marker

This is a marking machine that engraves air stylus markers and lasers onto camshafts. When the workpiece is set and the machine is activated, it pulls the workpiece to the printing position, performing dot marking on the end face and laser printing on the outer surface. ■What is a marking machine for camshafts (laser type, dot type)? It simultaneously performs dot marking and laser printing, and is an automatic marking system that includes a transport fixture (the operator sets and removes the workpiece). The outer surface is gripped by a chuck and rotated, allowing printing around the entire circumference.

• others

This is a marking machine for Charpy test specimens. It clamps multiple workpieces with magnets and performs marking, transport sliding, and marking one by one. Depending on the specifications, it is also possible to receive data from a higher-level system. ■ What is a Charpy test specimen marking machine (dot type)? It is a marking machine for Charpy test specimens (impact test specimens). It clamps multiple workpieces with magnets and is designed to mark, transport slide, and mark one by one. The characters are input on a touch panel. Depending on the specifications, it is also possible to receive data from a higher-level system.

• others

This is an engraving machine that automatically transports and engraves nameplates. It can set hundreds of nameplates at once and continues to operate continuously until the process is complete. Specifications can be freely adapted, including cartridge type and fixed case type. ■ Nameplate Engraving Machine (Dot Type) This is an engraving machine that automatically transports and engraves nameplates. It can set hundreds of nameplates at once and continues to operate continuously until the process is complete. The operator only needs to set and retrieve the workpieces, which is expected to improve work efficiency. Specifications can be freely adapted, including cartridge type and fixed case type.

• others

The construction machinery frame is transported, and marking is performed. After marking, the workpiece is inverted using an inverter, and the operator retrieves the workpiece. This equipment integrates a transport conveyor, a marking air pen, and an inverter. ■ What is a marking machine for construction machinery frames (marking type)? It is an integrated system that automates the transport, marking, and inversion processes with a conveyor, marking machine, and inverter. (The operator is responsible for setting and removing the workpieces.) It can handle approximately 70 types of workpieces with one unit, including stamping of 19 to 20 digits, with a cycle time of about one minute. ■ Moving the marking unit to the stamping position During transport, the marking unit retracts to avoid interference with the workpiece. It operates using ball screws and motors along the Z-axis, Y-axis, and X-axis. ■ Low-noise marking with a marking type air pen The air pen punctures the workpiece to engrave characters, allowing for low noise and deep engraving. ■ Automatic marking significantly reduces the operator's burden The conveyor is equipped with a pallet rotation mechanism during transport.

• others

【Features】 ○ Safe marking can be done without a hammer ○ It is a handheld air marking machine for single characters ○ By simply pulling the lever, you can mark on metals such as aluminum and iron ○ The air source requires clean air at 0.2 to 0.6 MPa ○ The Hypone is lightweight and mainly suitable for workpieces like aluminum ○ The Megapone is larger than the Hypone, but it has increased striking power, allowing it to mark on workpieces like iron as well.

• Marking machine

You can safely engrave without a hammer. The method of use is simply to press it, and no power source is required at all. It can also be used for work such as paper laser crafts. It can engrave metals like aluminum and iron. 【Features】 ○ As a spring-type simple engraving machine, it allows for stamping with just this one tool. ○ It is suitable for engraving on relatively low-hardness metals such as leather products, aluminum, and brass. You can choose according to your application. ■ Ponta Mark I The holder and engraver are integrated, making it suitable for applications such as engraving a single character or inspection marks. ■ Ponta Mark II It features interchangeable engravings, making it suitable for stamping multiple-digit lot numbers or serial numbers. There is also an alphanumeric engraving set available.

• Marking machine

This is a handy impact-type marking machine that can be easily used by simply connecting air. It features a holder type that allows for multiple digits to be marked in one go. It is ideal for marking lot numbers and model numbers. Compared to traditional marking (stamping) done with a hammer, it not only allows for safer operation but also reduces variations in marking quality caused by the operator, significantly shortening the work time. 【Features】 - Can mark multiple characters in one go (up to 8 digits) - Requires only 0.3 to 0.7 MPa of air - Capable of marking letters A to Z, numbers 0 to 9, symbols [−][／][．][〜], and other special characters such as logos - Custom fonts can be produced in addition to our standard font - Comes with a handle for easy carrying - Designed with rubber at the back of the holder to prevent breakage when placed down - Easy to change the marking stamps - Provides stable quality compared to hand stamping, with depth adjustable by air pressure - Options available to make it easier to mark on thin workpieces or cylindrical outer surfaces.

• Marking machine

【Features】 ○ It is an eco-friendly marking machine powered solely by air. ○ It can easily engrave on heavy and difficult-to-handle workpieces such as steel materials and construction equipment parts. The demand for marking tools for construction scaffolding is expanding. As a theft prevention measure for construction scaffolding, it is gaining significant attention in the industry. By using an optional holder for scaffolding, anyone can easily and quickly perform marking.

• Marking machine

You can set multiple stamps in a turret style. By rotating the turret, you can easily change the stamps, making it ideal for serial numbers. The air source requires clean air at 0.3 to 0.7 MPa. 【Features】 ○ It is an ecological stamping machine powered solely by air. ○ It has a turret design and stamps one character at a time. ○ It can handle small quantities of various types of stamping with just this one machine.

• Marking machine

All-in-one versatile laser marking unit capable of handling small to medium-sized work with this single device. MARKING CELL & MARKING CELL X

• Laser marker

Features of the QUICK Knurling Tool The QUICK knurling tool is a cutting-type knurling tool developed through years of experience and research by the QUICK brand, fundamentally changing the traditional knurling process using pressing and rolling. It is now distributed to users around the world, demonstrating its effectiveness. In Japan, it has a history of over 30 years since its release and continues to accumulate various know-how. The QUICK knurling tool series can be used when mounted on a lathe. Since the processing is done through cutting, which is the purpose of the lathe, it exerts less load compared to pressing and rolling, minimizing stress on materials and machines. It can also process materials that cannot be rolled. Another feature is its high rotation speed, which shortens processing time. The sharp finish of the peaks results in a cleaner finish compared to plastic deformation. This not only reduces processing and setup time but also dramatically improves quality. *For more details, please refer to the PDF document or feel free to contact us.*

• Other cutting tools

We receive inquiries every day from customers looking for knurling tools. A common question is whether cutting or rolling is better. We primarily recommend cutting, as it provides a nice finish and is relatively easy to set up. However, there are also workpieces where cutting knurling tools cannot be used. In such cases, we recommend rolling knurling tools. Rolling knurling tools can handle knurling on the intermediate sections of workpieces and processing at step edges, which is difficult with cutting knurling tools. *For more details, please refer to the PDF document or feel free to contact us.*

• Other cutting tools

The QUICK lathe marking tool is a new concept tool that performs marking inside CNC lathes. Traditionally, marking is often done manually in the next process after lathe machining, which has the following disadvantages: - Yield loss occurs because it is done in the next process. - Mistakes can happen during manual marking. - There is a risk of injury to the operator with manual marking. By introducing this lathe marking tool into your lathes, it is possible to improve the above disadvantages. *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools

We handle the "Slotting Tool" manufactured by REV. The "Slotting Tool" is a tool that is mounted on lathes, machining centers, and slotting machines, primarily used for slotting processes such as internal key grooves. Traditionally, slotting processes were often handled by dedicated equipment like slotting machines, but with this product, it has become possible to use general-purpose machining machines like lathes and machining centers. It has been widely adopted across various industries in Japan, contributing to the realization of process consolidation and accommodating diverse and variable production. 【Slotting Tool Features】 - A tool for slotting processes such as internal key grooves. - A machining method that repeatedly performs shallow cuts in a tool path that shaves off material. - Widely adopted across various industries in Japan. - Can be utilized for process consolidation and accommodating diverse and variable production. *For more details, please refer to the PDF document or feel free to contact us.

• Other work tools

The Brighetti "Broach Tool" is a tool designed to create hexagonal or square holes by pushing a hexagonal/square cutting tool (broach) into a workpiece that has been pre-drilled, thereby displacing the chips inward. It is used with the workpiece rotating during lathe machining and with the tool rotating when used on a machining center. 【Broach Tool Features】 ■ Can accommodate external diameter processing by attaching an adapter ■ Used in CNC lathes, general-purpose lathes, drill presses, milling machines, etc. ■ The equipment's spindle can be either vertical or horizontal *For more details, please refer to the PDF document or feel free to contact us.

• Other work tools

A slitting tool used for machining keyways, polygonal holes, splines, and other features on cutting machines such as lathes and machining centers. The motorized slitting unit BENZ LinA4.0 is designed to perform this slitting process more efficiently on a multi-tasking lathe. Compared to slitting operations that slide the turret, this unit completes machining at approximately 3 to 6 times the speed, making it efficient for mass production parts as well as for machining multi-tooth shapes like splines and serrations. The BENZ LinA4.0 is a unit that converts the rotation of the milling axis of a multi-tasking lathe into a four-stroke linear motion, transforming the rotation from the motor into the four tool paths necessary for slitting operations through its internal mechanical mechanism.

• Other work tools

The Polyturn is a tool designed for cutting the outer diameter into a polygon shape when combined with rotating tool holders for composite lathes and multi-axis automatic lathes. The cartridge part is replaceable, allowing for adjustment of the cutting edge position! Additionally, some cartridges can be equipped with 4-corner inserts. Customers who do not have a holder for polygon processing can rest assured! Yamada Machine Tool offers products from "Highmatec," a manufacturer of high-rigidity rotating tool holders for lathes. Please feel free to consult us regarding compatible models and other inquiries.

• others

The broaching tool from Raikotsuru is designed to be attached to the broach holder from PCM. It has the same φ8 shank specification as conventional tools, allowing it to be installed and used in the same way as before.

• Other work tools

Highmatec, which has received high praise in the market for its turret-type multi-tasking lathes, is expanding its lineup of tool holders for Swiss-type automatic lathes. Currently, the lineup is primarily focused on the Citizen Cincom series. By leveraging advanced tool holder design know-how accumulated from multi-tasking lathes while clearly defining its target and concentrating its efforts, Highmatec maintains a reasonable price range, resulting in high praise from users in the European and American markets and significant adoption. **Benefits of Highmatec Tool Holders for Automatic Lathes** - High precision and high rigidity with Highmatec quality - Long life achieved through an advanced sealing system - A lineup of high-efficiency processing speed-up holders (maximum allowable rotation speed of 48,000 min-1) - A lineup of internal lubrication holders with a maximum pressure resistance of 14 MPa

• Other machine tools
• lathe

Heimatec's wide range of products enhances customer productivity and streamlines processes, significantly contributing to the high efficiency of multi-tasking lathes. 【Features】 ■ Commitment to Bearings To achieve high rigidity and high precision machining, we have carefully considered the types and mounting positions of bearings. Our lineup includes roller taper bearings, featuring a design that allows the collet to fit snugly in the center. ■ Adoption of AX Nut Compared to conventional products, the design allows the collet to be recessed, resulting in a shorter overhang. 【Examples of Heimatec Implementation Effects】 Internal lubrication support / Increased compatible tool sizes / Increased number of mounted tools / Off-machine setup support Cycle time reduction / Improved machining accuracy and surface roughness / Extended tool life / Enhanced chip disposal performance, etc. *For more details, please contact us or download the catalog.

• Other machine tools

We manufacture high-quality dies for attachment to transfer machines and lathes. ------------------------------ Refil is a specialized manufacturer of racks and dies located in Turin, Italy. Founded in 1963, it has been producing racks and dies for over 50 years. In Europe, it is highly regarded as a manufacturer of high-quality tools, particularly in Germany. **Features of Refil** ■ Utilizes many original processing machines designed and manufactured by its sister company ■ Established an inspection system to ensure a reliable quality assurance system ■ Capable of producing custom items *For more details, please refer to the PDF document or feel free to contact us.*

• Other machine elements

It's not just about inner diameter and grooving processes. The results of outer diameter processing can also change depending on how coolant is applied. With PSI Turn, anyone can apply coolant precisely to the cutting edge. This is effective in improving chip troubles and reducing the frequency of tool changes. PSI Turn was developed to safely advance the machining process and increase productivity through internal lubrication processing. It can accurately supply coolant to the cutting edge from two directions: the relief face and the rake face, making chip removal easier and helping to reduce wear. The head is designed to be as compact as possible, minimizing the risk of chips wrapping around it.

• byte

A must-have item for improving productivity through small-lot, multi-variety processing. That is the gang plate. The PZ turn head can be directly attached to the tool holder.

• Other work tools

Introducing the exciting product from Jens Swiss's touring line, the Ti-Loc(R) SwissClamp System. This tapered integrated small tooling system is designed to work with virtually all collets or tool holders using the dual-angle ER collet system (DIN6499). - Reduces low TIR tolerance "stacking" - Directly mounts to any ER taper live or static tool position - Expands the range of micro end mills and small shank rotary tools - Allows for quick tool changes

• Chuck

The ETP HYDRO FIX S clamp sleeve is a hydraulic clamping system with excellent vibration-damping properties. ■ Advantages of ETP Hydro Fix S 1. Tools can be quickly and easily secured with just one fixing screw (reducing tool change time). 2. By adopting precise hydraulic clamping, it is possible to absorb and reduce vibrations, extending tool life and improving processing quality (enhancing tool runout accuracy, improving surface roughness during drilling, and reducing vibrations). 3. Hydraulic clamping allows for machining of large diameters and deep holes (improving tool gripping strength). 4. High runout accuracy within 3 micrometers.

• others
• Chuck

The screw rolling head typically involves three rolls and enters the material from the end face in the axial direction to roll the screw. Since it uses a step rolling method that rolls one thread at a time from the tip, it places less load on both the machine and the workpiece. Regardless of the rotation speed, it advances by the pitch per rotation. The rolls can advance in the axial direction regardless of their length, allowing for flexible setting of the screw length. There are F-type heads used for rotating workpieces (such as lathes) and G-type heads that can rotate the head (used for machining centers, etc.). ■ Features of the ARC screw rolling head - It can be mounted on a CNC lathe, allowing the cutting process and the rolling process to be consolidated into one CNC lathe. ■ Advantages of rolled screws 1. Improved screw strength Strength is enhanced due to work hardening from plastic deformation and densification of the structure. 2. Improved surface roughness The surface is varnished and has a glossy finish. 3. Reduced processing time With high peripheral speed and pitch feed, the processing time is relatively short for finishing. 4. Reduced setup time The lifespan of the rolls is generally longer compared to cutting tools, which reduces the frequency of tool changes. 5. Prevention of burrs, cracks, and rust The structure becomes stronger due to plastic deformation, significantly reducing the defect rate.

• Other machine elements

Waring processing is a method that allows for the efficient machining of long screws, high-lead screws, worm gears, and more using automatic lathes. It involves using a special disk equipped with numerous inserts, which is mounted on a dedicated holder that allows for angle adjustments. The disk is offset relative to the workpiece, and both the workpiece and the ring are rotated in the same direction during machining. This method minimizes burr formation and can efficiently process workpieces with large cutting volumes, making it widely used for machining titanium and stainless steel bone screws. At Yamada Machine Tool, we can provide total coordination for the introduction of PCM-made tool holders, disks, and inserts used for this special processing.

• Other machine elements

What is a precious metal ingot stamping machine? ■ Increase the added value of precious metals through stamping By stamping a serial number on precious metals, traceability management can be achieved. The logo can enhance the added value of the product itself. ■ Significantly reduce the burden on workers with automatic stamping Previously, it was a labor-intensive manual process with hand stamping, but by introducing an automatic stamping machine, we have greatly reduced the burden on workers.

• others

The engraving is performed automatically with a single engraved ring, advancing one character at a time. This engraving device can engrave high-tensile materials and is capable of accommodating various workpieces.

• others

"A groundbreaking method that uses the revolutionary idea of not producing any internal burrs." Among the countless metal parts around the world, there are innumerable instances of drilling processes. One of the challenges that everyone faces in this processing is "deburring after drilling." Many companies have competed to develop new "deburring technologies," but as of today, a "universal deburring method" has yet to be found. The NIPPS method is gaining attention as a new technology that fundamentally overturns this concept. By drilling from the inside instead of the outside, which has been the norm until now, it employs a groundbreaking idea that eliminates any internal burrs.

• Other cutting tools
• Other work tools