プロソニック List of Products and Services

By transmitting ultrasonic vibrations to the cutter, it is possible to cut food and ingredients at low pressure. A visually appealing cut surface can be obtained while maintaining the shape. Food Cutter × Ultrasonic - Overwhelming sharpness. Beautiful and stable cross-sections every time. - Ideal for delicate foods such as sandwiches, cakes, and fried items that are prone to crumbling. - Reduced adhesion of food particles to the blade → Less cleaning effort required. - Less strain on the blade → Reduced frequency of blade replacement. Prosonic offers a range of "Ultrasonic Food Cutter Systems (devices)" and "Ultrasonic Cutter Units" that can accommodate various foods. The food cutter systems are available in sizes suitable for small stores and factories.

• Other cutters

Ultrasonic welding machines are a technology for joining multiple thermoplastic resin and synthetic fiber parts. By applying ultrasonic vibrations and pressure simultaneously, they generate strong heat instantaneously at the joint surfaces of the parts, melting them together. Compared to thermal welding, the power consumption is about 1/4, resulting in beautiful joint surfaces, higher safety due to the absence of a heat source, and no damage to films or other materials. In addition to stand-alone welding machines, we also handle roll seam units that allow for continuous sealing. Custom-made ultrasonic units can also be installed on existing packaging machines.

• Welding Machine

Prosonic's ultrasonic processing machine features a high-performance "ultrasonic spindle" that combines ultrasonic vibrations with high-speed rotation of diamond drills. The intermittent contact between the drill tip and the workpiece surface due to ultrasonic vibrations not only enhances processing accuracy but also provides synergistic effects on the processing machine itself and tool life. ● Specializes in small-diameter deep holes with excellent straightness - Maximum length of 500mm. Capable of deep hole processing with an aspect ratio of 1:100 (drill diameter: depth) depending on the drill diameter. ● Improvement of surface roughness - The minute vibrations of ultrasonic waves transmitted to the drill's outer diameter in contact with the workpiece reduce the crushing layer on the cutting surface. ● Enhanced removal of sludge (chips) - The cavitation of the cutting fluid caused by ultrasonic vibrations improves the removal of sludge. ● Extension of drill life - Intermittent contact between the drill and the workpiece delays the degradation and wear of the drill. We offer optimal proposals tailored to customer needs, including standard machines, customized machines, and special orders.

• Special Processing Machinery

Ultrasonic technology enables the cutting and separation processes of various food ingredients in the automated food industry. Due to ultrasonic vibrations, cutting can be done at lower pressures than conventional cutters, allowing for clean cuts without damaging the structure of various foods. Our company offers solutions ranging from devices equipped with ultrasonic cutters to the sale of ultrasonic cutter units.

• Food Cutting Equipment

The compact and space-saving structure allows for installation on various devices, regardless of whether they are existing or new. Features: ● Lineup compatible with two frequencies (20kHz, 35kHz) ● Optimal cylinder diameter set for each frequency ● Supports multiple applications such as ultrasonic welding, cutting, punching, and riveting ● Space-saving appearance enables installation on various automatic machines ● Robust structure calculated for welding pressure ● Equipped with high-rigidity guide shafts ● Includes LED reed switch for basic position detection with magnet ring piston

• Assembly Machine

With a compact design, it can be integrated into horizontal pillow packaging machines, vertical pillow packaging machines, and various bag-making machines. ● Stable sealing quality due to the rotary ultrasonic horn ● No startup time like heat sealing. It can operate immediately after power-up ● No heat source, allowing for safe maintenance of the packaging machine ● No radiant heat from the sealing area, preventing thermal damage to products and films ● Consumes less power than heat sealing, making it environmentally friendly ● Stable bonding quality even during intermittent operation by controlling ultrasonic energy

• Food Packaging Machinery

Prosonic Ultrasonic Rotary Processing Machine / Contract processing service for quartz glass using ultrasonic spindle. You can experience the technology created by Prosonic's "ultrasonic spindle" and "diamond drill"!

• Special Processing Machinery

Sonotronic manufactures ultrasonic oscillators, transducers, and boosters in its own workshop based on many years of experience. They can be integrated into various automatic machines in a compact form.

• Assembly Machine