エクセリタスノーブルライトジャパン List of Products and Services

The Excellitas Noble Light (formerly Heraeus Noblelight) infrared heater achieves a radiation rate of 95% through its unique reflective film technology, resulting in high heating efficiency. It can also be used in combination with warm air, allowing for easy efficiency upgrades and space-saving modifications to existing warm air stoves. By adopting a unique quartz twin-tube shape for the heater tube, it offers excellent mechanical strength and the ability to provide long heaters. 【Features】 - Quartz glass Twin-Tube structure for excellent mechanical strength and the ability to produce long heaters - High radiation rate (95%) achieved through gold reflective film - Supports high output (shortwave 120KW/m2) - Prevents convective losses and excels in thermal shock resistance, among other benefits *For more details, please download the PDF or contact us.

The Exelitas Noble Light (formerly Heraeus Noblelight) "Infrared Heater" contributes to improved production efficiency, energy saving, and space saving with its high level of technological capability. It adopts a unique quartz twin-tube shape for the tube. This shape is highly resistant to mechanical stress, allowing for the provision of long heaters. 【Features】 ■ Adoption of quartz twin-tube shape ■ Unique reflective film technology ■ Filament materials available include Kanthal wire, tungsten, and carbon ■ Design of heaters and modules tailored to customer specifications *For more details, please refer to the PDF document or feel free to contact us.

The "short-wavelength infrared heater" is an infrared heater characterized by its quick ON/OFF speed and high output. Although it has a similar output wavelength range to halogen heaters, it differs in terms of lifespan, energy intensity, and resistance, demonstrating exceptionally superior performance. It is used for high-temperature heating, PET stretching, and CFRP prepreg molding, among other applications. 【Features】 ■ Quick ON/OFF speed ■ High output ■ Excellent lifespan, energy intensity, and resistance *For more details, please refer to the PDF materials or feel free to contact us.

The Excellitas Noble Light industrial infrared heater is the most standard infrared heater that has been used for many years. The heat source temperature is the lowest among the product range and is not suitable for high-temperature processes, but it performs sufficiently well in areas such as paint drying, ink drying, and resin heating. Additionally, it has an excellent lifespan performance, allowing for stable use over many years. Thanks to its unique quartz twin tube, it boasts excellent mechanical strength, with a delivery record of heaters up to 6.2 meters long. The glass tube is made of high-purity transparent quartz glass, making it ideal for clean heating. It has a high infrared transmittance, protects the filament from convective heat loss, and ensures uniform heating. The temperature stabilization time takes 1 to 2 minutes, making it unsuitable for tact heating; however, with a maximum energy wavelength of 2.4 to 2.7 µm, which is suitable for the infrared absorption wavelengths of resins and moisture, it is also used for various auxiliary heating applications. When combined with warm air, it can easily improve efficiency and compactness from existing warm air stoves.

At Excellitas Noble Light (formerly Heraeus Noblelight), we design and propose the optimal "Infrared Heater Unit" to maximize the capabilities of infrared heaters. We offer a lineup that includes the "Air-Cooled Heater Unit," compatible with all standard heaters produced by Excellitas Noble Light (formerly Heraeus Noblelight), as well as the "Water-Cooled Heater Unit" for high temperature and high output applications, and customizable "Special Heater Units."

At Exelitas Noble Light Japan (formerly Heraeus Noblelight Japan), we propose "infrared heating and drying process solutions" to various industries, including automotive, building materials, textiles, and food. Through meetings and experiments with our customers, we provide solutions to the heating and drying challenges they face, including irradiation tests and heater unit design. 【Applications】 ■ Automotive ■ Resin Sheets ■ CFRP Molding ■ Thermal Welding ■ Metals ■ Mold Preheating ■ Glass ■ Vacuum Heating ■ Printing ■ Textiles ■ Printed Electronics ■ Coating ■ Woodworking ■ Food, etc. *For more details, please refer to the PDF materials or feel free to contact us.

The "Heater Housing" is a case for one medium-wavelength infrared heater. It does not have a cooling function and is suitable for simple auxiliary heating or testing. We offer lengths from 500mm to 1900mm in increments of 100mm. 【Features】 ■ Case for one medium-wavelength infrared heater ■ Ideal for simple auxiliary heating or testing ■ Ventilation holes for heat release are installed on the top *For more details, please refer to the PDF document or feel free to contact us.

Excelsius Noble Light (formerly Heraeus Noblelight) develops "special-shaped infrared heaters" tailored for industrial processes that require heating of small surfaces, edges, curves, and more. We propose heaters in shapes, sizes, and areas that match your processes. 【Features】 ■ Direct heating of edges, corners, rims, and surfaces is possible ■ High-output heating is achievable even in small spaces ■ Fast ON/OFF response ■ Automation of complex processes is possible ■ Energy savings are achievable as they only light up when needed *For more details, please refer to the PDF document or feel free to contact us.

The "Infrared Heating Technology Series" is a technical document by Excelsius Noble Light that deals with industrial special light sources covering the wavelength range from vacuum ultraviolet to medium wavelength infrared, explaining various types of heating. It provides an illustrated explanation of heating, which is essential in production processes. 【Contents】 ■ What is the principle of infrared heating? ■ What are the characteristics of infrared heaters? ■ What are the six important factors to consider when choosing an infrared heater? *For more details, please refer to the PDF document or feel free to contact us.

The "Infrared Heating Technology Series" is a technical document by Excelsius Noble Light (formerly Heraeus Noblelight), a manufacturer of industrial special light sources, covering the wavelength range from vacuum ultraviolet to medium-wavelength infrared. It explains various types of heating essential to production processes, accompanied by illustrations. 【Contents (excerpt)】 ■ What is Direct Heating? ■ What is Conduction Heating? ■ What is Convection Heating? and more *For more details, please refer to the PDF document or feel free to contact us.

The "Infrared Heating Technology Series" is a series of technical documents related to infrared technology, published by Excelsius Noble Light Japan (formerly Heraeus Noblelight), which deals with industrial special light sources covering the wavelength range from vacuum ultraviolet to medium-wavelength infrared. It explains various types of heating. There are many types of industrial infrared heaters, but their varieties and differences are surprisingly not well known, and many people seem to think that any infrared heater is the same! This document carefully explains the types, differences, and characteristics of infrared heaters, providing useful information to consider when selecting an infrared heater. [Contents (excerpt)] ■ Are all infrared heaters the same? ■ What kind of infrared heater is suitable for your heating and drying process? *For more details, please refer to the PDF document or feel free to contact us.

There are various heating and drying processes involved in the manufacturing and processing of textiles. Coatings applied to textiles (fibers) and non-woven fabrics need to be dried as quickly as possible, and expensive, high-performance textiles must be manufactured to even higher finishing quality standards. Infrared heaters can quickly transfer heat to the target object with high output. Therefore, they contribute to reducing energy consumption, increasing production speed, and lowering production costs. *For more details, please refer to the related links or feel free to contact us.*

Infrared heaters are widely adopted in various fields within the industrial sector. For example, in the automotive industry, they are said to be used in over 200 production processes. They have become indispensable for heating and drying processes on the manufacturing floor. Although referred to as infrared heaters, there are various heating methods and types. Therefore, when heating and drying are required, it is important to understand what methods are available, the differences based on the type of heat source, and what kind of heater is suitable for your company's processes. [Content Overview (Partial)] - Types of heating - Types and differences of infrared heaters - Infrared heaters suitable for your company's processes, etc.

The "High Output Infrared Carbon Heater" is a standard high-efficiency, high-output medium-wave infrared heater that can be used for various heating and drying applications. It features a unique filament design by Excellitas Noble Light, suitable for drying water-based coatings and heating resins, characterized by medium-wave energy and quick ON/OFF speed. This heater is efficient and accelerates the heating process, contributing to increased productivity. 【Features】 ■ Element temperature: 950–1450℃ ■ Maximum energy wavelength: 1.7–2.5μm ■ Maximum heating length: up to 3m with a cross-section of 34×14, etc. *For more details, please download the PDF or contact us.

In recent years, the automotive industry has entered a "once-in-a-century transformation period." Centered around CASE: "Connected," "Autonomous," "Shared," and "Electric," there is a growing need to respond to the environmental changes surrounding the industry. Additionally, there is pressure to address labor shortages, the rapid demand for digitalization, and changes in consumer values regarding automobiles. Furthermore, in order to reduce CO2 emissions, the adoption of resin parts is advancing through weight reduction, and there is an increasing demand for "productivity improvement" in manufacturing sites more than ever before. This white paper focuses primarily on the automation of processes in automotive production. As examples of processes, it discusses deburring and wrinkle removal of seat materials, and introduces how infrared technology contributes to addressing these challenges, along with case studies. [Contents] ■ Deburring of automotive parts: Challenges and solutions ■ Wrinkle removal of automotive seats: Challenges and solutions ■ Decarbonization and infrared *For more details, please refer to the PDF document or feel free to contact us.

In recent years, decarbonization in production sites has become an important issue to address. The Excellitas infrared heater is coated with a gold reflective film, achieving an irradiation efficiency of 95% for the infrared radiation emitted from the heater. This irradiation efficiency is a crucial factor that significantly impacts process efficiency when using infrared heaters. The key point is "how much infrared light emitted from the light source can be directly irradiated onto the target object." This achievement rate leads to high heating efficiency and contributes to energy savings. Additionally, for use in production sites, the safety and excellent response performance inherent to electric heaters, along with Excellitas's unique quartz twin-tube shape that offers superior mechanical strength, are also notable features. The glass tube is made of high-purity transparent quartz glass, making it suitable for clean heating. There are also other advantages, such as: - High infrared transmission rate - No thermal unevenness within the effective length - Compatible with hot air use - Easy efficiency improvement through retrofitting existing hot air furnaces - Space-saving design *For more details, please download the PDF or feel free to contact us.

Infrared heaters are used in over 200 production processes in the automotive industry. The reason for this is that infrared heaters and infrared units can be flexibly designed to match the special manufacturing processes of automotive parts. Additionally, optimized infrared systems also bring efficiency to the manufacturing process. **Main Benefits of Heating and Drying with Infrared:** ◎ Increased productivity Due to excellent thermal efficiency, the time required for heating and drying processes is shorter. ◎ High-speed heating With outstanding startup characteristics, the heating time is minimal. ◎ Uniform heating Excellent controllability allows for tact and step operation. ◎ Reduced equipment footprint Efficient use of heat enables miniaturization of units. ◎ Environmentally friendly Contributes to decarbonization through electric operation, among other benefits. *For more details, please download the PDF or contact us.*

The "Infrared Heating Technology Series" is a technical document that covers industrial special light sources ranging from vacuum ultraviolet to medium wavelength infrared. It explains various types of heating and includes case studies with photographs of actual implementations. [Contents] ■ Improvement of embossing and laminating processing lines ■ Increased production speed through deburring of glove boxes and door handles ■ Improvement of the manufacturing process for airbags ■ Enhanced productivity in powder coating drying of brake pads, among others *For more details, please refer to the PDF document or feel free to contact us.

The "Infrared Heating Technology Series" is a technical document by Exelitas, a manufacturer of industrial special light sources, covering the wavelength range from vacuum ultraviolet to medium-wave infrared, explaining various types of heating. This document includes case studies with photographs of actual implementations. [Contents] ■ Improvement of embossing and laminating processing lines using infrared ■ Enhancement of production efficiency in embossing processes with carbon heaters ■ Streamlining processes with automatic plastic thermal welding using infrared heaters ■ Heating of PET sheets with carbon heaters *For more details, please refer to the PDF document or feel free to contact us.

We encounter various forms of plastic products in our daily lives, including goods, high-tech devices, toys, packaging materials, and building materials. Plastic is not only used as a substitute for other materials, but it also often serves as a solution to many challenges, such as enhancing aesthetics that could not be addressed before or enabling long-term use. The infrared heating and drying process can provide numerous solutions in manufacturing processes, including softening and molding through bending, stretching, blowing, deep drawing, stamping, sterilization packaging, shrink packaging, heat sealing, laminating, as well as plastic tempering, curing, welding, and drying. 【Features of Infrared Heating】 - Simple heat transfer - High output allows for heating in just a few seconds - Easy integration into existing manufacturing processes - Can be used precisely on targeted areas, etc. *For more details, please download the PDF or contact us.

This catalog introduces the infrared heaters and services offered by Excelsius Noble Light Japan Co., Ltd. (formerly Heraeus Noblelight Japan Co., Ltd.). It includes descriptions of "Technical Information," "Applications," and products such as "Short-Wave Infrared Heaters" and "Medium-Wave Carbon Heaters." [Contents (Excerpt)] ■ Technical Information ■ Applications ■ Short-Wave Infrared Heaters ■ Medium-Wave Infrared Carbon Heaters ■ Medium-Wave Infrared Heaters *For more details, please refer to the PDF document or feel free to contact us.

Important processes in the manufacturing of industrial products include "heating" and "drying," and many heating equipment such as "hot air furnaces" and "heat plates" are widely used in factories. However, due to the principles of these heating methods, quality abnormalities may occur depending on the product, and there is a tendency for heating times to be longer. Infrared heaters enable fast and high-temperature heating, bringing many benefits to manufacturing processes, such as energy savings, space efficiency, and reductions in CO2 emissions. They are being adopted in various industries, including automotive, printing, and food. [Contents] ■ What are the newly utilized infrared heaters? ■ What are the benefits of introducing infrared heaters in the heating process? ■ How to proceed with the introduction of infrared heaters ■ Introducing Excelsius Noble Light's "Infrared Heater" *Technical materials can be viewed by downloading the catalog.

Deburring that occurs during the molding of plastic parts, and the joining of plastic parts. Did you know that infrared technology is used in these processes? Many plastic parts undergo deburring during their manufacturing process, but in Japan, it is common to physically cut or grind them. In Europe, infrared technology is being utilized as a new method in that process. The reason is that the method using infrared does not grind away the burrs but instead melts them, resulting in no shavings and preventing secondary scratches or cracks. Additionally, the process can be automated, allowing for consistent treatment.

In converting processes such as preheating, drying, laminating, and embossing, the characteristics of infrared are effectively utilized in various fields. Web materials like plastics, films, paper, and non-woven fabrics require heat for processes such as coating, laminating, and drying. Excelsius's infrared heaters are high-powered and can heat materials quickly, uniformly, and appropriately. Additionally, manufacturers and coaters in the wide web converting and silicone processing sectors utilize excellent UV curing technology, which enables high productivity, functional characteristics, and coating of heat-sensitive substrates. Excelsius (formerly Heraeus Noblelight) is a manufacturer of industrial special light sources that covers the wavelength range from vacuum ultraviolet to medium-wave infrared. UV curing and infrared heating that enhance productivity are being adopted in many industries. 【Case Studies Included】 ■ Embossing and laminating using infrared ■ Coating and drying using infrared ■ Drying textiles using infrared ■ UV curing of silicone release paper and transfer paper ■ UV curing of window films

Automotive parts such as intake manifolds, ventilation device components, brake fluid tanks, and cleaning fluid tanks require airtightness and pressure resistance. Infrared welding can perform welding without applying vibration, making it suitable for delicate welds, such as products that have been pre-assembled before welding. In addition to maintaining high pressure resistance and high mechanical strength even with thick materials, it can accommodate 3D shapes tailored to the heating area and achieve uniform heating. 【Features of Infrared Thermal Welding】 ■ Clean ■ Non-contact heating ■ High welding strength ■ Adaptability to special shapes ■ Wide range of compatible materials ■ Automation and efficiency of the process *For more details, please refer to the related links or feel free to contact us.

Infrared technology is also used in the processing of wood products. It is utilized as a heating and drying process in many applications such as panel formation, preheating, drying, and coating curing, and Excellitas' infrared heaters can accurately provide heat only where it is needed. The medium-wavelength infrared drying system helps improve the quality of plywood manufacturing. 【Case Studies】 ■ Optimization of powder coating for fiberboard using infrared ■ Improvement of embossing and laminating processing lines using infrared ■ Infrared heaters that contribute to the quality enhancement of plywood products for household use ■ Gelation and curing of wood using infrared *For more details, please refer to the related links or feel free to contact us.

Printed electronics and functional coatings are used in wireless IC tags as part of mobile phones and credit cards (smart cards), for anti-counterfeiting, or as security features for ID cards. In the drying and sintering of printed electronics using infrared heaters, infrared can heat at high power without contacting the substrate. Due to the fast ON/OFF response, thermal damage can be minimized even if the line suddenly stops. 【Features of Drying and Sintering of Printed Electronics】 ■ Infrared can heat at high power without contacting the substrate. ■ Infrared heaters can be optimized for functional coatings by adjusting the wavelength, output, and heater pitch. ■ The fast ON/OFF response minimizes thermal damage even if the line suddenly stops. *For more details, please refer to the related links or feel free to contact us.

In recent years, materials such as high-strength steel sheets (high-tensile) and aluminum have been used in the automotive industry as measures to reduce environmental impact. These materials are being increasingly adopted for vehicle bodies due to their excellent combination of lightweight properties and safety. The "water-cooled high-output infrared unit" can accommodate a wide range of metals, from thin sheets to heavy metals. It can heat in an open environment, and the ability to finely control the heating according to individual materials is a characteristic of infrared technology. 【Features of the High-Output Infrared System】 - Capable of heating steel sheets (t=0.8mm) to 900°C in under 15 seconds - Adopts a staggered pitch arrangement of infrared heaters, enabling uniform heating and preventing temperature variations - Allows heating processes in open spaces without dependence on ambient temperature - By using a fast-starting infrared heater system, it is possible to shorten process times - Can reduce installation space *For more details, please refer to the related links or feel free to contact us.