東レエンジニアリング中部 List of Products and Services

Our plant business embodies the know-how of chemical plants cultivated over the past 40 years, starting from the synthesis and polymerization of chemical fiber raw materials, and horizontally develops core technologies to faithfully realize our customers' needs. With this distinctive technology, we contribute to the enhancement of the quality of chemical products used in households and industries, playing a part in our customers' social contributions. Moreover, by providing a consistent approach not only to plant design but also to maintenance, we can operate plants while achieving "cost reduction." Currently, we aim to construct chemical plants that take into account safety, disaster prevention, and environmental considerations, which are of particular concern. **Features** - We provide equipment that considers the total cost (construction cost + running cost). - We offer equipment that fully considers operability and maintainability. - We provide equipment based on 40 years of accumulated reliable core technologies. - We address special environments such as explosive atmospheres, odor control, and noise control with technologies developed by our company. If you are facing challenges or considering plants in the chemical or cosmetics fields, please feel free to download our materials or contact us.

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Our Equipment Diagnosis Division has been providing equipment diagnosis education based on corrosion and failure analysis of Toray Group facilities for many years, including diagnosis and damage analysis of equipment and proposals for countermeasures. 【Training Content】 ■ Participants will have the opportunity to experience real-life rotating machinery diagnosis through demonstrations using malfunctioning rotating machines. ■ Various non-destructive testing methods, such as ultrasonic thickness measurement, will be experienced and learned hands-on. ■ We also offer diagnostic training that includes demonstrations at the customer's factory, tailored to their requests. We have received positive feedback from companies struggling to adequately train new employees due to the retirement of experienced staff and labor shortages. *For more details, please refer to the PDF document or feel free to contact us.

• Technical Seminar

In "Material Evaluation," it is possible to conduct immersion tests and evaluations of the corrosiveness of various materials against chemical solutions in the laboratory. In addition to the results of the immersion tests, we can propose optimal countermeasures based on over 40 years of experience within the Toray Group and expertise in metals. 【Examples of Evaluation Equipment】 ■ Corrosion testing apparatus, autoclaves for high-pressure and high-temperature testing, various evaluation equipment

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By analyzing the damaged areas caused by equipment troubles in detail, we can investigate the true causes of the issues that occurred and propose measures to help prevent recurrence and improve the situation. Utilizing over 40 years of experience and expertise within the Toray Group, we answer our customers' questions using various tools such as electron microscopes and component analysis devices. 【Examples of Analysis Equipment】 ■ Scanning Electron Microscope (SEM) ■ Energy Dispersive X-ray Spectroscopy (EDS) ■ Hardness Tester ■ Various Optical Microscopes, etc.

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By quantitatively managing the health of important rotating equipment through simple vibration measurements and other methods, we can prevent sudden stoppage troubles in advance. If signs of abnormalities appear during trend management, we identify the abnormal areas through vibration frequency analysis and precise oil analysis, and propose countermeasures. This enables us to minimize equipment downtime due to repairs and reduce production losses.

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In "Static Equipment Diagnosis," we evaluate the corrosion and deterioration of various equipment such as towers, heat exchangers, and piping, allowing us to identify risks of leakage and damage, as well as assess remaining lifespan. Not only do we provide measurement data, but we also offer cause estimation and recommendations for countermeasures based on our extensive knowledge gained from damage analysis and other sources. For long-distance piping where full-length inspection is difficult, we conduct economic evaluations using extreme value analysis, responding flexibly to customer requests. ■ Various non-destructive testing methods such as penetrant testing, ultrasonic testing, and magnetic particle testing ■ Inspection of confined spaces using industrial endoscopes and 360-degree cameras ■ Observation of metal microstructures using the sump method ■ Evaluation of FRP tank deterioration (jointly developed evaluation criteria with Toray) Others

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The "High-Speed Resin Degassing Device" is a device that dramatically improves the degassing time in the resin degassing process of production lines. Through lifted resin agitation, uniform mixing is possible even with high-viscosity resins. The lifted resin is thinned out by the umbrella surface, enhancing the removal of voids (bubbles). It supports high-cycle production lines of various types. 【Features】 ■ Dramatically improves degassing time in the resin degassing process ■ Enables uniform mixing even with high-viscosity resins ■ Enhances the removal of voids (bubbles) ■ Supports high-cycle production lines of various types *For more details, please refer to the PDF document or feel free to contact us.

• Resin processing machine

The "CFRP Component Molding Device" is a machine that automates the preforming of CFRP (carbon fiber reinforced composite materials). It mixes, stirs, and degasses the matrix resin under specified temperature and vacuum conditions, and cures it in an oven without temperature variations. 【Features】 ■ Automates the preforming of CFRP (carbon fiber reinforced composite materials) ■ Mixes, stirs, and degasses the matrix resin under specified temperature and vacuum conditions ■ Cures in an oven without temperature variations *For more details, please refer to the PDF document or feel free to contact us.

• Resin processing machine

The industrial water purification (water treatment) system is designed to significantly reduce costs by substituting large amounts of tap water used in corporate factories with a large amount of industrial water, which is less expensive. In corporate factories, large quantities of tap water are used for production raw water, process water, and factory domestic water (such as for baths and cafeterias), while industrial water is received for use in boiler water, cooling water, and cleaning water. Both are classified as "water supply" under national law, and by filtering and purifying industrial water in the factory to create "tap water," it can be used instead of the more expensive tap water, leading to cost savings. ★☆ Messe Nagoya 2017 Exhibition ☆★ Location: Port Messe Nagoya Date: November 8 (Wednesday) to November 11 (Saturday), 2017 Exhibition Booth: 1D-252 Please stop by our booth on the day! *For more details, please download the catalog or contact us.

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Our company's "Durability and Performance Testing Equipment" responds to the diverse needs of our customers with optimal methods and technologies. Enhancing the quality and reliability of products and components is one of the most important challenges for companies. In particular, automotive parts are related to human lives, and a recall can lead to significant damage. We possess proprietary technology backed by extensive achievements, ensuring not only the reliability of our performance testing equipment but also industry-leading testing accuracy. 【Features】 - A wide range of performance testing equipment introduced mainly for automotive-related companies - Contributes to speeding up production and development - Proprietary technology backed by extensive achievements - A rich lineup of products - Technology based on Japanese Industrial Standards (JIS) *For more details, please refer to the PDF document or feel free to contact us.

• Automotive catalyst evaluation test equipment

Our Equipment Diagnosis Division offers a wide range of services, including "Static Equipment Diagnosis," "Rotating Equipment Diagnosis," "Damage Analysis," "Material Evaluation," and "Equipment Diagnosis Education." Leveraging over 40 years of experience and knowledge cultivated within the Toray Group, we go beyond merely providing data; we answer our customers' questions and implement proposals for countermeasures. Our Equipment Diagnosis Division provides diagnosis and damage analysis of equipment based on corrosion and failure analysis conducted in Toray Group facilities for nearly 40 years, along with proposals for countermeasures and equipment diagnosis education. The main equipment diagnosis services include "Static Equipment Diagnosis," which investigates the causes of corrosion and deterioration based on accumulated survey results within the Toray Group and external facilities, as well as "Rotating Equipment Diagnosis," "Damage Analysis," "Material Evaluation," and "Equipment Diagnosis Education." 【Equipment Diagnosis Technologies】 ■ Static Equipment Diagnosis ■ Rotating Equipment Diagnosis ■ Damage Analysis ■ Material Evaluation ■ Diagnosis Technology Education 【Target Equipment】 ■ Chemicals ■ Resins ■ Films ■ Textiles ■ Utility Equipment, etc.

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The "Wastewater Recycling Test Plant" of Toray Engineering Chubu is a device that simulates the reuse of wastewater in a "zero-emission society." In the future, we are considering the development of actual plants. Toray's UF membranes and RO membranes are used to remove suspended solids, colloids, and dissolved salts contained in the wastewater. 【Usage Examples】 ■ Greenery Irrigation: Sand Filtration ■ Reclaimed Water: Sand Filtration → Activated Carbon ■ Industrial Water: Sand Filtration → Activated Carbon → UF Membrane ■ Drinking Water: Sand Filtration → Activated Carbon → UF Membrane → Decarbonation → RO Membrane *For more details, please refer to the catalog or feel free to contact us.

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Our "Automotive Parts Test Oil Supply Device" can be custom-made to match various oils, fluids, and test components. Additionally, it can supply test oil at the required temperature instantly, improving efficiency. We have a proven track record with diesel, engine oil, gasoline, water, LLC, combustion gases, and can provide equipment that supports a wide range of component tests, including filters, regulators, cooling fans, injectors, and O2 sensors. 【Features】 ■ Numerous installations primarily in automotive-related companies ■ Thorough understanding of the characteristics of onboard hydraulic oils, with comprehensive measures against piping leaks ■ Excellent operability combined with compactness ■ Equipment can be manufactured and assembled in-house, flexibly accommodating desired delivery times and costs *You can view the list of custom manufacturing achievements from the "Download" section.

• Other environmental analysis equipment

The industrial water purification (filtration) system is designed to significantly reduce costs by substituting large amounts of tap water used in corporate factories with a large supply of treated industrial water, which is less expensive than tap water. In corporate factories, large quantities of tap water are used for production raw materials, process water, and factory domestic water (such as for baths and cafeterias). However, factories receive industrial water for use in boilers, cooling water, and cleaning water. Both types of water are classified as "tap water" under national laws. By filtering and purifying the less expensive industrial water to create treated water, factories can use it instead of the more costly tap water, leading to cost savings. *For more details, please download the catalog or contact us.*

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In industrial factories, a large amount of tap water is used for production raw water, process water, and factory domestic water (such as for baths and cafeterias). On the other hand, many factories receive industrial water for use as boiler water, cooling water, and cleaning water. Both are classified as "water supply" as defined by national laws, and by filtering and purifying the cheaper industrial water to create "tap water," significant cost savings can be achieved by using it instead of the less expensive tap water. *For more details, please download the catalog or contact us.*

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New chemistry, a new material that is rapidly gaining popularity around us, and fine chemical products, which are seeing increased demand in various fields, are supplied from plants in which our company excels. We provide agile support and distinctive technology across a wide range of areas related to cosmetics, supplements, electronic component materials, pigments, and paint additives. We also handle construction work related to pharmaceuticals. *For more details, please download the catalog or contact us.*

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The coffee roasting business is a venture that can expect high profitability with high added value. (While the final product price (ground coffee) ranges from 300 to 800 yen per 100g, green beans are about 30 yen.) Sales to households through the internet are increasing, making it easy for new entrants to join even without existing sales routes. Our company will leverage its long experience in building coffee roasting factories to assist in creating high-quality coffee that customers prefer. (In terms of scale, we can handle from 300 kg/day to 1000 kg/day to 5000 kg/day.) We can respond to various requests. *For more details, please download the catalog or contact us.*

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Design and manufacturing of all equipment, including the injection molding machine body and the preheating and curing furnaces at both ends, is possible. Additionally, the adoption of a valveless ceramic pump results in low maintenance frequency and a long lifespan! No need for communication with each individual equipment manufacturer! We have numerous achievements as a total engineering company!

• Resin processing machine

The design and manufacturing of all equipment, including the injection machine body and the preheating and curing furnaces at both ends, is possible, and the adoption of a valveless ceramic pump results in low maintenance frequency and a long lifespan.

• Resin processing machine

The "Vacuum Injection Molding Machine" for industrial machinery achieves high-precision resin injection by heating and controlling vacuum degassing of high-viscosity resin. It is a device for injecting two-component epoxy resin into coils such as flyback transformers and ignition coils, and the injection is performed within a vacuum chamber to prevent the inclusion of air bubbles. 【Track Record】 We have delivered over 30 units both domestically and internationally. (Especially in Japan, the USA, China, Taiwan, South Korea, and Southeast Asia) 【Applications】 ● Automotive ignition coils ● Flyback transformers *For more detailed information, please download the PDF or feel free to contact us.

• Vacuum forming machine

If you have any questions, please feel free to contact us.

• Printed Circuit Board

If you have any questions, please feel free to contact us.

• Transmission parts

There are two series of transport and drying equipment for upper and lower jigs (molds), which continuously inject and cure urethane for the upper and lower parts.

• filter

If you have any questions, please feel free to contact us.

• Other machine tools

We provide optimal equipment and systems based on the type of fuel, temperature, pressure, and other factors.

• Other environmental analysis equipment

This is a testing device that automatically controls the temperature and flow rate of the oil, supplies the slurry, and records all data.

• Other environmental analysis equipment

If you have any questions, please feel free to contact us.

• Other environmental analysis equipment

The durability testing device applies repeated loads to test the durability of the starter.

• Other environmental analysis equipment

Currently, manufacturers of plastics, synthetic fibers, electric wires, and coatings are struggling with the removal of polymers that adhere to molds, dies, and hangers used for shaping. The "Full Clean" fluidized bed organic matter cleaning furnace responds to these issues with safe and clean cleaning. 【Features】 ■ Can wash assembled products with complex shapes as they are, contributing to the rationalization and reduction of labor. ■ Safe operation even if water or oil enters the furnace during operation, with no risk of explosion or toxins. ■ Minimal distortion due to uniform heating, ensuring stable quality without the risk of corrosion or wear. ■ Simple operation and maintenance, making it manageable even for inexperienced users. ■ Breaks down and removes most polymers in a short time. ■ Compact design allows for a small installation footprint. ◎ By downloading the catalog, you can view not only product specifications but also examples of processed parts and removed polymers.

• Other cleaning machines