ＦＡサポート List of Products and Services

The hygiene check system allows hygiene checks conducted when entering and exiting places like factories to be performed using a tablet. By importing data into a computer, necessary information can be easily searched. Additionally, by utilizing facial recognition, it is possible to authenticate individuals, measure body temperature, and allow entry while wearing masks and caps.

• others

The vehicle license plate recognition system captures images of vehicle license plates, digitizes the footage, and stores and utilizes the obtained information. By implementing the vehicle license plate recognition system, you can use it for various necessary purposes such as "automating entry procedures," "utilizing it as a promotional tool," "verifying consistency in weighing systems," and "enhancing security." *For more details, please refer to the PDF document or feel free to contact us.*

• others

Are the rust prevention measures for equipment using metal parts adequate? If rust occurs, it can lead to quality issues such as foreign substances contaminating the products being manufactured or a decrease in precision. Are you thinking, "It's okay because it hasn't rusted yet!"? Often, it is too late once rust has set in. Please consider rust prevention measures before rust occurs! *For more details, please refer to the PDF document or feel free to contact us.

• others

It's understandable that there may be rust since it's old equipment, and while I want to apply rust-proof paint, the surface preparation is quite challenging... If you're struggling with this, please don't give up! If left untreated, red rust will continue to corrode. Why not take action before it's too late? You can prevent corrosion by converting red rust to black rust! - You can repaint with just simple surface preparation (removing loose rust). - Being water-soluble, it can be safely used in areas where open flames are prohibited. - Excellent adhesion to iron and zinc metals, along with high electrical insulation properties. - It forms a non-conductive coating that prevents the occurrence of red rust after application. *For more details, please refer to the PDF document or feel free to contact us.

• others

Since stainless steel and aluminum are metals, they will rust when exposed to air and moisture (humidity) upon close inspection. Are you considering risk management for quality issues such as contamination of products being manufactured and decreased precision due to rusting of metal parts? *For more details, please refer to the PDF document or feel free to contact us.*

• others

We would like to introduce a case study of the "Automatic Packaging System for Plastic Cases for Semiconductor Factories." The goal was to automate the packaging of FOSBs, addressing issues such as "the heavy load on workers due to the weight of the items" and "the risk of product damage if not handled carefully." Our solution involved automatically inserting plastic cases into aluminum laminated bags, followed by vacuum sealing, lamination processing, label issuance, label application, and packaging using anti-static polyethylene bags. Improvements included a reduction in defective vacuum packaging of aluminum laminated bags and a decrease in labeling errors with barcode labels. *For more details, please refer to the PDF document or feel free to contact us.*

• Binding/Packing Machine

We would like to introduce a case study of the introduction of a "semiconductor parts mounting device." There was a challenge of wanting to automatically mount special-shaped components with high precision on a printed circuit board, which could not be accommodated by the mounting machines of the implementation machine manufacturers. In response, our company flexibly designed a robot hand and mounting stage tailored to the special shapes, achieving high-precision alignment using vector calculations with a scalar robot. As a result of the improvements, we were able to realize the mounting of components that could not be handled by general-purpose machines with a semi-dedicated machine, allowing for flexible adaptation to various individual specifications. *For more details, please refer to the PDF document or feel free to contact us.

• Other semiconductor manufacturing equipment

We handle various manufacturers' robots such as YASKAWA, EPSON, YAMAHA, KAWASAKI, FANUC, and IAI. Robot hands are designed and manufactured to match the handling work shapes, including air chucks, electric chucks, and suction-type hands, and handling tests with the robot body are conducted before implementation. For conveyor systems, we design and manufacture fixed attachments for work transportation, ensuring high precision in positioning accuracy at the interface with the robot, along with precise conveyor transport control. Additionally, the control programs support a wide range of development languages, including G-code programs within the robot controller, ladder programs for conveyor control panels, and dedicated languages for motion controllers. 【Standard Design】 ■ Industrial Robots ■ Robot Hands ■ Conveyor Systems ■ Control Programs *For more details, please refer to the PDF materials or feel free to contact us.

• Instrumentation and Control Systems

The "AGV Unmanned Transport Vehicle (Design, Manufacturing, Installation)" instantly corrects vehicle direction due to deteriorating road conditions using high-precision linear sensors, preventing swaying. It can be charged while working at each stop position along the route, achieving 24-hour non-stop operation. Pallet handling can be automated in conjunction with the equipment transport conveyor. (It can easily accommodate large pallets up to 1100mm x 1100mm.) Additionally, it resolves torque shortages caused by road inclines and one-sided wheel lifts, allowing for smooth and stable travel. 【Standard Specifications】 ■ Guided travel function using high-speed response linear sensors ■ Non-contact charging function ■ Motor roller conveyor ■ Drive unit with suspension *For more details, please refer to the PDF materials or feel free to contact us.

• Other conveying machines

The "Non-contact Charging AGV System" is a system that improves transport capacity and operational efficiency while keeping total costs down. It also significantly reduces the charging time of the AGV. The maximum speed is 60 mpm (3.6 km/h), and the turning speed is 16.6 mpm (1.0 km/h), with a standard battery rapid charging rate of 1 to 2. 【Standard Features】 ■ General-purpose PLC program control ■ Two-wheel drive with AC servo ■ Electromagnetic induction method (magnetic tape track) ■ Non-contact automatic charging *For more details, please refer to the PDF materials or feel free to contact us.

• Remote Control

The "Central Monitoring System for Production Factory Lines" is a system that visualizes the manufacturing line status through detailed graphical representations, including utility components such as raw material transport piping, control valves, pump motors, cooling equipment, power supply equipment, and processing devices. It alerts users to abnormal or failure conditions, overloads, excessive states, and emergency stops through flashing displays and voice guidance, prompting appropriate response messages. Additionally, to prepare for emergencies, it provides continuous backups and automatically backs up manufacturing performance data to external storage every three months. It is also capable of printing daily reports and outputting data for Excel. 【Standard Features (Excerpt)】 ■ Equipment and Line Central Monitoring Function ■ Various Announcement Information ■ Manufacturing Instruction Function, etc. *For more details, please refer to the PDF document or feel free to contact us.

• Other security and surveillance systems

"F-Mat (Forklift Operation Management)" captures signals from fields across Japan and around the world, managing current location and operational information via the vehicle identification number. By vehicle identification number, you can check the latest location, communication status, and update history, as well as view map information to see which vehicles are where and in what condition, aiding in vehicle shortages and theft prevention. Additionally, you can print monthly and annual operational records, inspection and repair lists, and monthly and annual inspection forms. 【Standard Features (Excerpt)】 ■ Global communication capabilities via GPS (satellite communication) and mobile phone networks ■ Maintenance management functions ■ Vehicle location management functions ■ Operational management functions, etc. *For more details, please refer to the PDF document or feel free to contact us.

• Other security and surveillance systems

The "Warehouse Temperature and N2 Concentration Management System" is a system capable of sampling various sensor signals and data, such as temperature, humidity, atmospheric pressure, flow rate, pressure, oxygen concentration, and nitrogen concentration at 256 locations. It displays a graphical and easy-to-understand management block diagram of the equipment on the screen. It provides notifications for standard values (green), abnormal values (red), warning displays, and warning sounds. Additionally, it can instantly display and print points corresponding to maximum values, minimum values, abnormal values, and peak values based on past recorded data for the entire area or block points, specified by date and time range. 【Standard Features】 ■ High-resolution function for managing 256 block locations ■ Equipment monitoring function ■ Detailed block graph display function ■ Graphical search function for abnormal values and peak values *For more details, please refer to the PDF document or feel free to contact us.

• Other security and surveillance systems

The "Mega Solar Remote Monitoring System" is a system that records hourly electricity generation, sunlight exposure, temperature, and other data from remote mega solar sites. It samples and records various data at 10-minute intervals and displays the operational environment graphically for each item. Peak power generation, peak time periods, cumulative electricity generation, temperature, sunlight exposure, and other recorded data are aggregated into daily, monthly, and yearly reports for printing. Additionally, it allows for maintenance of global IP addresses for each location or unit. 【Standard Features】 ■ Data collection function ■ Operational environment monitoring display function ■ Daily, monthly, and yearly report output function ■ Remote IP connection master *For more details, please refer to the PDF document or feel free to contact us.

• Other security and surveillance systems

The "Automated Warehouse System (Stacker Crane)" achieves high-speed entry and exit with a lightweight mast and contributes to reduced maintenance costs with easy maintenance using commercially available controllers. The travel speed is from 200 mpm, the lifting speed is from 70 mpm, and the fork speed is 30 mpm, with a rated load of 500 kg and a stopping accuracy of ±10 mm. 【Standard Features】 ■ General-purpose PLC program control ■ AC servo drive ■ RFID inventory management system ■ Laser-based length measurement absolute positioning ■ Trolley power supply *For more details, please refer to the PDF document or feel free to contact us.

• Instrumentation and Control Systems

The "DAS (Digital Assort System)" is a system that displays total picking information for each product item based on shipping information on a wireless handheld terminal, allowing picking to be done simply by scanning barcodes. Based on the batch information of completed total picking, lightweight shelf-mounted lamps that are color-coded by store will light up or blink. The quantity to be input is displayed digitally, so sorting can be done just by pressing the lamp button for each input. Additionally, the completed store boxes (cases) will be indicated by a completion lamp. When the lamp button is pressed, shipping labels will be printed from the handheld label printer, allowing for shipping preparation to be done on-site without any movement. 【Standard Features】 ■ Total Picking Function ■ DAS Sorting Function ■ Sorting Completion Shipping Management *For more details, please refer to the PDF document or feel free to contact us.

• Sorting machine

The "AGV Operation System" is a system that allows for the centralized control of multiple AGVs' positions, charge levels, and operational instructions via wireless LAN. It enables online/offline separation settings and stop/start settings for each vehicle, as well as simultaneous start and stop operations. Additionally, it can record transportation achievements such as start and completion times and status information based on date, time, and vehicle specifications. The battery charge status, travel distance, number of transports, and operational rate can also be monitored in real-time. 【Standard Features】 ■ AGV Operation Monitoring Function ■ Control Instruction Output Function ■ Transportation Achievement Saving Function ■ Vehicle Management Function *For more details, please refer to the PDF document or feel free to contact us.

• Instrumentation and Control Systems

We will automatically measure the motor's leakage current and withstand voltage tests.

• Other inspection equipment and devices

We propose optimal transport equipment by combining conveyor lifters and various small to medium-sized handling robots.

• Control Panel

We will update old equipment. There are no restrictions on the size, type, model, or manufacturer of the equipment. You don't have to rely on manufacturers with poor service and high prices! Please feel free to contact us.

• PLC

We will carry out design and production tailored to the budget.

• Other process controls