大洋エレックス List of Products and Services

To select the inspection equipment that suits your company, pre-validation testing is of utmost importance. If you do not conduct tests considering not only theoretical values but also the actual inspection environment and transportation methods, you may end up thinking, "This isn't what I expected..." after implementation. It is crucial to conduct validation tests before implementation in conditions that closely resemble the actual inspection environment, taking into account the defects you want to detect, production capacity and speed, the environment of the intended installation location, and transportation methods. This is a key point to avoid failure. Our company offers free validation testing before implementation. We are currently distributing materials that introduce examples of these tests! *Please view the materials from the "Download" section below. Feel free to contact us with any inquiries.

• Visual Inspection Equipment

Lighting essential for visual inspection. Even with high-performance inspection equipment, the key to inspection is how to extract defect images through the optical system. At Taiyo Elex, we design and manufacture various LED lighting and power supplies tailored to specific applications. "Can the pulse power supply be combined with image processing equipment from other companies?" "What is the input voltage of the power supply?" Our website provides a list of frequently asked questions. We hope you find it helpful. [Excerpt of content] ■ Can I purchase only LED lighting? ■ Can you create custom sizes for the emission surface? ■ Can you make lighting suitable for rotary wheel transport? ■ Are there LED lights available in colors other than white? *For more details, please refer to the related links or feel free to contact us.

• LED lighting
• Power Supplies
• UPS/Uninterruptible Power Supply

The "MC-SW400" is a camera switch that achieves a low price by incorporating only the essential functions needed for inspection. It is a simplified controller designed to eliminate the need for technician installation and adjustment dispatch, allowing users to handle everything from installation to adjustment themselves. Our website provides answers to frequently asked questions. We hope you find it helpful. [Content] ■ How does it differ from a digital camera checker? *For more details, please refer to the related links or feel free to contact us.

• Image Processing Equipment
• Other image-related equipment
• Software (middle, driver, security, etc.)

This product is a highly versatile basic system that performs back-side inspection with a body-holding conveyor, and side and top inspections along a straight line. We offer flexible proposals for variety registration, sorting into containers based on good product counts, and cap supply linked with molding machines, parts feeders, and robotic transfer. On our website, we provide a list of frequently asked questions such as, "How do you handle bending for hinge caps?" "What inspections are available besides cameras?" and "What is the inspection accuracy for black spot foreign objects?" We hope this information is helpful. [Excerpt of content] ■ Can you accommodate caps other than round caps? ■ Can you handle multi-colored caps? ■ What are the approximate cap sizes you can accommodate? ■ What is the method for switching varieties? *For more details, please refer to the related links or feel free to contact us.

• Image Processing Equipment
• Conveyor

This product is an inspection device with a simple structure and compact design. It inspects the top and bottom of preforms. With an intermittent rotating part, it can accurately inspect the nozzle and the entire circumference of the body. Depending on the size and shape of the preform, it can transport up to 150 pieces per minute. "Do we have to use a digital camera checker for the inspection device?" "What are the target defects and accuracy?" "Is the flow direction of the device fixed?" These are some of the frequently asked questions answered on our website. We hope this information is helpful. [Excerpt of content] ■ Can colored preforms be inspected? ■ Can whitening nozzles be inspected? ■ Can vent nozzles and ratchet nozzles be inspected? ■ Can it accommodate mold changes? ■ What are the dimensions of the device? *For more details, please refer to the related links or feel free to contact us.

• Other inspection equipment and devices
• Other conveying machines

"BoRoS IV" is an inspection system specialized for manufacturing sites with low production quantities, capable of transporting up to 80 bottles per minute, depending on the bottle material and shape. Can carbonated bottles be processed? Can cans and glass bottles be processed? Can colored or opaque bottles be inspected? We provide answers to frequently asked questions on our website. We hope this information is helpful. [Excerpt of Content] - Can oval or rectangular shaped bottles be processed? - Can soft laminated composite bottles be processed? - Can bottles with handles be inspected? - Can carbonated bottles be processed? - Can cans and glass bottles be processed? *For more details, please refer to the related links or feel free to contact us.

• Image Processing Equipment
• Other inspection equipment and devices

The "MC-SW400" is a device suitable for simple presence/absence inspections. Operation is easy; you simply choose one area to inspect while looking at the monitor and adjust it to the desired detection level. It is a simplified controller designed to eliminate the need for technician installation and adjustment, allowing users to handle everything from installation to adjustment themselves. 【Strengths】 ■ Easy-to-understand simple operation ■ Mark display of detected areas ■ Includes width judgment function ■ Equipped with inspection timing input *For more details, please refer to the related links or feel free to contact us.

• Image Processing Equipment
• Other image-related equipment
• Software (middle, driver, security, etc.)

The image processing device typically captures the target object with a camera and then performs filter processing to produce results. To speed up processing time, a method of cropping a portion of the image is employed. The 'MCC-8000S' achieves real-time processing by outputting results simultaneously with image capture at 3.3ms per frame. It is a product specialized for continuous imaging inspection of nozzles and body parts of bottles and preforms, featuring a simple controller for operation. Each camera board is equipped with an SD card, allowing for automatic saving of defect images (700KB per image). 【Strengths】 ■ Achieves industry-leading real-time processing speed ■ Specialized for continuous imaging inspection of nozzles and body parts ■ Simple controller for operation ■ Equipped with video memory function within the device ■ Approximately 1,000 images can be saved to memory for each camera *For more details, please refer to the related links or feel free to contact us.

• Image Processing Equipment
• Other image-related equipment
• Software (middle, driver, security, etc.)

As an example of the introduced system, after inspecting the short and pinhole defects of the ring mounted on the work holder from the supply department, and checking for foreign substances on the inner surface, the lid is closed and transferred to the conveyor. On the conveyor, inspections for foreign substances on the sides, top, and bottom are conducted, as well as checks for height and color differences. In addition to the rejection of defective products when each defect is detected, defect data is managed by mold number, allowing for the setting of continuous occurrence counts by type of defect and interlocking to enable early detection of upstream molding machine defects and mold defects. 【Strengths】 ■ Flexible proposals tailored to your needs ■ Inspections for foreign substances on the sides, top, and bottom of the conveyor, as well as height and color difference checks ■ Rejection of defective products upon detection of each defect ■ Defect data managed by mold number ■ Setting continuous occurrence counts by type of defect for interlocking ■ Early detection of upstream molding machine defects and mold defects ■ Processing speed of 32 pieces per 12-second cycle (160 pieces per minute) *For more details, please refer to the related links or feel free to contact us.

• Image Processing Equipment
• Conveyor
• Other inspection equipment and devices

This product is a general cap full appearance inspection device that accommodates a variety of types. It can manage the entire process from workpiece supply according to the manufacturing line, workpiece transportation via conveyor or indexing, defect inspection, sorting of good and defective products based on inspection results, counting of each, to packing of good products, all with a single machine. Additionally, there is a rich lineup including high-precision types for specific varieties and versatile types that can balance small lot production with multiple varieties. 【Strengths】 ■ Comprehensive control of all processes ■ Abundant lineup ■ Diverse inspection methods *For more details, please refer to the related links or feel free to contact us.

• Image Processing Equipment
• Conveyor

Introducing high-speed processing equipment to a manufacturing line with a slow molding speed can become an expensive investment, leading to delays in achieving cost-effectiveness or even resulting in no benefits at all. Our inspection equipment is a perfect inspection system for low-speed manufacturing environments. It is designed to allow selection of the number of pockets to match processing volumes of fewer than 150 units per minute, and we can provide tailored suggestions based on the flow direction, bypass height, acceptance, and transfer methods to suit the site. 【Strengths】 ■ Just right for low-speed manufacturing environments ■ Designed to allow selection of the number of pockets to match processing volumes of fewer than 150 units per minute ■ Capable of providing tailored suggestions based on flow direction, acceptance, and transfer methods ■ Maximizes the capabilities of our original inspection device, the "Digital Camera Checker" ■ In the nozzle and body inspection section, preforms are temporarily stopped in front of the camera and rotated for precise inspection of the entire circumference *For more details, please refer to the related links or feel free to contact us.

• Other inspection equipment and devices
• Other conveying machines

"BoRoS IV" is an inspection system specialized for manufacturing sites with low production quantities, capable of transporting up to 80 bottles per minute, depending on the bottle material and shape. Compared to the method of installing multiple inspection machines on a straight line without rotating the bottles, this system reduces the number of cameras and lighting, thereby cutting costs. Additionally, compared to the method of rotating bottles using rotary (index) pocket transport, it requires no screws and has fewer parts that contact the bottles. This allows the bottles to be slightly lifted and rotated, reducing the dead zone near the bottom. [Strengths] <Compared to the method of installing multiple inspection machines on a straight line without rotating the bottles> ■ Reduces the number of cameras and lighting, leading to cost savings ■ Requires less adjustment of inspection equipment, allowing for easier management ■ Enables stable inspection around the entire circumference by targeting the center of the bottle through rotation *For more details, please refer to the related links or feel free to contact us.

• Image Processing Equipment
• Other inspection equipment and devices

Daiyang Elex was founded in 1981 as a company responsible for the field of laser sensors that merges optical and electronic technologies. Through encounters with various customers, we have expanded our areas of expertise while walking the path of manufacturing in Kyoto. Currently, we continue to take on new challenges as a total system manufacturer of appearance inspection equipment using specialized cameras. The main inspection targets are molded products related to plastics. We aim to prioritize user-friendliness for our customers in any challenging situation and to be a presence that can offer diverse proposals. Our company is a manufacturer that can propose and provide the necessary transport equipment for inspection. 【Business Content】 ■ A series of responses from proposals for appearance inspection, including transport machines for inspection, to design, manufacturing, and installation adjustments. *For more details, please refer to the PDF materials or feel free to contact us.

• Image Processing Equipment
• Other conveying machines
• Substrate transport device (loader/unloader)

Taiyo Elex, a total system manufacturer of automatic inspection equipment for resin containers and caps with a proven track record in a wide range of industries such as bottles and medical devices, is currently offering "What is a detection test? Q&A." Solve your concerns when requesting a detection test! *This document can be viewed immediately via [PDF Download].

• Image Processing Equipment

We would like to introduce our LED lighting and power supply device, 'LED-PS/LED-8000S'. Even with high-performance inspection equipment, the key point of inspection is how to extract defect images through the optical system. Our company designs and manufactures various LED lighting and power supply devices tailored to specific applications. We offer the LED pulse power supply device "LED-8000S," which continuously emits full light only at the necessary timing during camera imaging, as well as the trigger lighting power supply "LED-PS." These devices are energy-efficient and long-lasting, and we can also create custom lighting solutions. Please feel free to contact us. 【Features】 ■ Custom lighting solutions available ■ Energy-efficient and long-lasting ■ Various sizes of LED lighting available *For more details, please refer to the PDF document or feel free to contact us.

• LED lighting
• Power Supplies
• Other inspection equipment and devices

The "MC-SW400" is a device suitable for inspecting the presence or absence of defects in non-complex workpieces. Simply choose a specific area to inspect while looking at the monitor and adjust to the desired detection level for easy operation. By incorporating only the essential functions needed for inspection, it achieves a low price. 【Features】 ■ Easy-to-understand simple operation ■ Mark display for detected areas ■ Width judgment function included ■ Inspection timing input included ■ Size: Width 230mm, Height 115mm, Depth 155mm *For more details, please refer to the PDF document or feel free to contact us.

• Image Processing Equipment
• Other image-related equipment
• Software (middle, driver, security, etc.)

The "MCC-8000S" is a digital camera checker equipped with a video memory function. It retains the simple operability inherited from the MCC-3000S, 7000S, and 8000S. By adding an optional image compression communication board, it is possible to save all inspection images to a hard disk, allowing for quick response to traceability in case of any defect leakage, thereby providing a system that contributes to the improvement, stability, and reliability of product quality. 【Features】 ■ 3.3ms/1 frame processing regardless of the number of camera connections or inspection range settings ■ Adjustable settings for camera capture frame rate, shutter speed, and GAIN ■ Up to 6 VGA monochrome cameras can be connected (2 cameras/slot × 3 boards) ■ Up to 10 independent adjustments for inspection areas on a single camera [priority theory, overlay selection available] ■ Differential filter processing (6 systems switchable), video level white/black (selectable) processing, and area determination *For more details, please refer to the PDF document or feel free to contact us.

• Image Processing Equipment
• Other image-related equipment
• Software (middle, driver, security, etc.)

● This is a highly versatile basic system that performs back-side inspection on a body-holding conveyor and side and top inspections on a straight line. ● We offer flexible proposals for sorting into containers based on variety registration and good product counting, as well as cap supply linked to molding machines, parts feeders, and robot transfer.

• Image Processing Equipment
• Conveyor

The linear bottle rotation device is an inspection system that achieves "space-saving, simple structure, and low cost" by transporting bottles linearly in a compact manner and rotating them at the inspection stage. - It accommodates various types of bottles, such as PET and laminates, and features a device that transports them linearly and rotates them for a full inspection at the inspection stage. - Compared to conventional devices using index and star wheels, it has a simple and compact design, making it easy to install in existing lines and achieving a low price. - It allows for management from inspection to the discharge of defective bottles. - The number of parts is drastically reduced, contributing to reduced maintenance burden and energy-saving measures. - Mold changes are easy. - The line speed can handle up to 80 bottles per minute.

• Image Processing Equipment

The preform inspection device is a dedicated inspection system based on specialized optical settings for preform inspection, including the selection of cameras and lenses, adjustment of the camera checker, and design of the inspection stage, making it suitable for all applications. It features a simple structure, compact design, and low cost. Additionally, the entire system can be controlled with simple operations. 【Features】 ■ A model focused on low speed ■ Achieves a simple structure, compact design, and low cost ■ Inspects the top and bottom of the preform ■ Accurately inspects the nozzle and the entire circumference of the body with an intermittent rotating part *For more details, please download the PDF or feel free to contact us.

• Other inspection equipment and devices
• Other conveying machines