[Published in Mold News] Simulation Software "Breakthrough!"

By realizing a digital twin of the press molding process, we significantly reduce mold trial and production downtime! We are also offering materials that showcase application examples!

We are pleased to present a white paper on the "AutoForm REM Package," which combines software modules for press forming, training, and consulting services to realize a digital twin of the press forming process. [Contents of the White Paper] ■ What is a Robust Engineered Model (REM)? ■ What is the AutoForm REM Package? ■ Benefits of the AutoForm REM Package ■ Seamless digitization of the entire press forming process ■ AutoForm Accuracy Indicators ■ Introduction of application examples *If you would like a copy of the white paper, please request a catalog through "Contact Us" or view it as a PDF from "PDF Download."

• others

The digital process twin centered on AutoForm's press die forming analysis has achieved a reduction in development man-hours.

The environment for automobile development is changing more significantly than ever due to societal changes such as electric vehicles and autonomous driving, leading to an increased demand for timely development of products that meet market needs and for reducing labor costs. We will introduce the digital examination method using the digital process twin recommended by AutoForm. [Contents] - Mold estimation and die spotting - Digital estimation and die spotting in AutoForm *For more details, please refer to "Catalog Download."

• Mold Design
• simulator

AutoForm press and assembly solutions that deliver actual results in digitalization!

As expectations for productivity improvements through digital means grow, AutoForm is also expanding its solutions from press forming simulation to assembly production, including proposals for digital process twins and robust engineering models (REM). This document will explain the important factors in digital considerations for press parts and assembly at AutoForm, as well as provide specific operational methods. 【Contents】 ■ Definition of prediction accuracy in simulation ■ Robust engineering models (REM) and digital process twins ■ Example of Coulomb friction coefficient and TriboForm model ■ Optimization of assembly processes *For more details, please refer to the PDF document or feel free to contact us.

• simulator

A simulation software that contributes to quality improvement and lead time reduction by optimizing the press molding die process! We present case studies that summarize solutions to challenges!

We will present a collection of successful domestic and international case studies on the implementation of AutoForm, including examples of addressing mass production defects using AutoForm press forming simulation, shortening delivery times and improving quality through the introduction of CAE, and successfully promoting digital twin processes using AutoForm to reduce time and costs. 【Featured Cases】 ■ Response to mass production defects using AutoForm-Sigma at a major Tier 1 parts supplier (domestic case) ■ Gaining trust from clients through shortened delivery times and improved quality with the introduction of AutoForm (domestic case) ■ Reduction of time and costs utilizing digital die spotting (international case) ■ Mindset for successful simulation: A team leader from Renault Group advocates for a 70% reduction in man-hours (international case) ■ Hyundai's NC group successfully reduced man-hours by 50% in trim line deployment through CAE digital engineering (international case) *If you would like a collection of case studies, please refer to the PDF document or feel free to contact us.

• simulator

Simulation software that contributes to the optimization of the press molding die process! We are offering a collection of success stories summarizing case studies from both domestic and international examples, along with our collaboration with AutoForm!

We are pleased to present the 2022 edition of successful AutoForm implementation case studies, both domestic and international, including examples of initiatives aimed at expanding the use of AutoForm for business process innovation, case studies on reducing man-hours for mold alignment work utilizing CAE, and collaborative project examples with overseas companies applying digital twins and robust engineering models (REM). 【Featured Cases】 ■ Application to ultra-high tensile springback prediction and unexpected cracking prediction during mass production ■ Improvement of prediction accuracy for forming inflow using high-order friction coefficients ■ Achieving overall optimization from process planning to mold manufacturing through the application of AutoForm-ProcessDesigner for CATIA and new prospective flow ■ Reducing assembly man-hours in the finishing process through modeling of "shape relief" using AutoForm ■ A press forming method that keeps the outer panel of Class A aluminum hoods within tolerance during the first mold trial (overseas case) ■ Suppressing springback without corrective adjustments to the hood outer (overseas case) *If you would like a copy of the case study collection, please feel free to contact us or view the PDF materials.

• Press Dies
• simulator

By using simulation software, we can quickly deliver molds suitable for production to our customers.

This document explains the simplification of the design and build of press molding dies. It includes methods to reduce the delivery time of molds by up to two-thirds, the use of simulations to address the accumulating challenges of springback, and improvements in accuracy and reductions in model creation time through the optimization of trim lines. [Contents] - Reduction of mold delivery time by up to two-thirds - Use of simulations to tackle the accumulating challenges of springback - Improvement in accuracy and reduction in model creation time through trim line optimization *For more details, please refer to the PDF document or feel free to contact us.

• Press Dies
• Mold Design
• Stress Analysis

Promoting a change in industry awareness towards achieving improved accuracy in press forming simulation through the AutoForm Pareto Principle!

Introduction to the Pareto Principle introduced in press forming simulation. By understanding this principle, you can efficiently enhance the accuracy of press forming simulations. 【Contents】 1. About the Pareto Principle in forming simulation 2. Reasons to focus on setting "essential parameters" in process simulation 3. The next level of "critical parameters" for more accurate simulation considerations 4. The third group of "important parameters" handled by the AutoForm Pareto Principle model 5. Strengthening press forming simulation through the addition of robustness analysis, which is responsible for the comprehensive expansion of the accuracy index with the final level of "detailed parameters" 6. The last parameters in the accuracy indicators of simulation: tribology and contact surface pressure

• 3D CAD
• simulator
• Software (middle, driver, security, etc.)

Software solution to maximize the robustness of press molding.

Our company offers a "Trial Out / Mass Production" solution that identifies issues related to the robustness of press forming in the early stages of product design and mold design. This enables the development of appropriate product and mold designs that achieve a robust press forming process. By utilizing the "Trial Out / Mass Production" solution, potential issues in press forming can be resolved in the early stages of the automotive development cycle, saving time and resources. As a result, there is a significant advantage in being able to bring new automotive models to market more quickly. 【Features】 ■ A unique combination of statistical process control technology and press forming simulation ■ Graphical setting of design variables and manufacturing variables ■ Rapid identification of variations that affect part quality ■ Automatic setting and execution of multiple simulations ■ Direct graphical display of process capability indicators (Cp, Cpk) on parts *For more details, please refer to the PDF materials or feel free to contact us.

• Development support tools (ICE, emulators, debuggers, etc.)

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact on the base material. Repairs can be carried out even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is kept to a minimum. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without any thermal impact on the base material. Repairs can be conducted in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is required, please contact us.

When measuring the flow rate of liquids or gases that are unsuitable for plastic due to high pressure or high temperature, our robust "glass tube variable area flow meter (rotameter)" allows for more accurate flow measurements. It offers a wider flow range and is suitable for various liquids and gases! 【Features】 ■ Glass tube variable area flow meter ・ Flow measurement technology with high durability, economy, and excellent operability ・ Capable of a wider flow range, suitable for various liquids and gases ■ Metal tube variable area flow meter ・ Durability and accuracy that withstands high pressure and harsh temperature environments 【Product Lineup】 ■ Glass tube variable area flow meter ・ Sho-Rate models 1350, 1355, 1358 ・ GT1600 series ■ Metal tube variable area flow meter ・ MT3750 series ・ MT3809 series ▼ For more details, visit https://www.brooksinstrument.com/ja-jp/products/variable-area-flow-meters

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without affecting the base material with heat. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact on the base material. Repairs can be carried out even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.