[Case Study Available] Annealing Furnace demonstrates energy-saving effects through prevention of heat loss and appropriate cooling speed [Presentation of Bright Annealing Furnace Case Study Collection].

We propose heat treatment for various wire materials and steel materials tailored to their respective purposes.

It is used for purposes such as removing distortion after welding, preventing deformation of processed products, removing surface oil, and solid solution treatment. Stainless steel is used in machine parts and buildings due to its excellent corrosion resistance and strength. 【Features】 ● Bright heat treatment of strip steel and wire rod is possible. ● We handle the "strand-type wire rod annealing furnace" for heat treating wire rod. ● Customization of temperature measurement settings and safety devices in industrial furnaces is also possible. 【Heat Treatment Methods by Stainless Steel Type】 ● Austenitic: Solution treatment, stabilization, stress relief, aging ● Ferritic: Annealing ● Martensitic: Annealing, tempering, quenching, tempering 【Case Studies】 ● Want to continuously heat treat strip materials → "Catenary-type bright annealing furnace" ● Want to perform annealing treatment while removing elements that negatively affect heat treatment → "Degreasing annealing furnace" ● Want to correct shape while performing annealing treatment → "Tension annealing furnace" ● Want to heat treat multiple wire rods at once → "Wire rod bright annealing furnace" If you have any concerns about stainless steel heat treatment, please feel free to consult us.

• Industrial Furnace

A manufacturer of industrial furnaces that provides total support from design, production, installation, maintenance, to after-sales follow-up for wire bright annealing furnaces.

A wire rod bright annealing furnace is a heat treatment furnace that heats wire rods (the material for wire) coiled in a spiral shape while they are in an elongated state, and heats (or cools, etc.) them while winding them up. At Sun Furnace, we specialize in continuous wire rod bright annealing furnaces (strand furnaces). We construct the furnace to simplify heater replacement and regular maintenance tasks, allowing for smooth loading and unloading of annealing tubes into and out of the furnace. By innovating the control panel program, it is also possible to reduce electricity costs and improve work efficiency. **Features of Sun Furnace's Wire Rod Bright Annealing Furnace** - **Custom Design of Furnace Body and Annealing Tube** We can flexibly accommodate all conditions, such as the length and size of the furnace based on processing speed, wire diameter, and treatment conditions of the introduced gas, as well as the shape considering maintenance of the furnace based on the installation location and compatibility with upstream and downstream equipment. - **Cost Reduction** We can propose equipment that keeps running costs low during normal operation. The furnace is constructed with an optimal design that minimizes heat loss. Automatic temperature control and supply gas control are possible even during times when the furnace is not in use, such as on weekends, leading to cost reduction. - **Quality** We select high-quality consumables, such as heaters and thermocouples, that can be used for a long time.

• Industrial Furnace

With a rotary kiln for thermal treatment of powdered materials, it is possible to uniformly heat treat the powder while stirring, and since the temperature can also be measured, the quality is improved.

A powder material heat treatment furnace, known as a rotary kiln, is an industrial heat treatment furnace that heats and sinters powder raw materials while stirring them inside a rotating furnace core tube. This equipment can be used for the sintering, sintering, reduction, oxidation, nitriding, and drying of powder materials, including batteries. Since it stirs the powder while drying and heat treating in a rotary manner, there are no inconsistencies. There are two types of rotary kilns: "batch type" and "continuous type." The "batch type" can process mixing, drying, and heat treatment in one go. The "continuous type" can handle larger production volumes. 【Features】 ● It can accommodate 100% hydrogen due to its special gas seal structure. ● It can propose everything necessary for powder processing, including front and rear devices. ● In the batch type, gas switching is possible during heat treatment. Please consult us for small lot production, heat treatment testing, and small sample manufacturing. If you are considering transitioning from batch type to continuous furnaces due to increased processing volume, we can also propose a transition plan.

• Industrial Furnace

With an "aluminum heat treatment furnace," various properties can be enhanced depending on the treatment method.

Aluminum is a lightweight, strong, and corrosion-resistant metal with excellent properties such as good conductivity of electricity and heat. Its characteristics can be enhanced through heat treatment. Prior to forging, softening is achieved through annealing, and to increase the strength of the product, T6 treatment (aging treatment) is performed. 【Features】 ● Compliant with AMS standards (U.S. aerospace heat treatment standards). ● Capable of achieving precise temperature distribution. ● Handling of batch continuous furnaces is available. 【Case Studies】 ■ Want to anneal aluminum without oxidation → 'Roller Hearth Softening Furnace' ■ Want to heat treat aluminum → 'Aluminum Solution Treatment Furnace (T4)', 'Aluminum Aging Furnace (T5)', 'Aluminum Solution Aging Furnace (T6)' ■ Want to bright anneal aluminum → 'DX Gas Generation Device' If you have new challenges or inquiries regarding energy conservation, automation, environmental considerations, or safety, please feel free to contact us.

• Industrial Furnace

The "sintering furnace" can mass-produce high-precision parts and is used in the manufacturing of various mechanical components, including automotive parts.

The "sintering and firing furnace" is a furnace that imparts a specific shape and strength by placing powder into a mold, shaping it, and heating it to harden. It is mainly used in the production of ceramics and battery materials. The name changes depending on the material being hardened: oxide-based materials like ceramics are processed in a "firing furnace," while heat treatment of metal powders is done in a "sintering furnace." Types of metal powders include iron, copper, aluminum, titanium, lithium, and manganese. 【Features】 ● Customization options such as additional debinding and adjustment of the purity of the atmosphere gas are available. ● Preheating, heating, and cooling zones can be integrated into a single unit. ● Temperature and time can be freely adjusted according to the type of material and heating conditions. The "sintering and firing furnace" comes in batch and continuous types. 【Case Studies】 ■ To debind or protect the surface of powder in powder metallurgy from an oxidizing atmosphere → "Vacuum Sintering Furnace" ■ To adjust the gas purity in the furnace atmosphere → "Pusher Type Sintering Furnace" ■ To fire glass paste used on substrates → "Conveyor Type Glass Firing Furnace" ■ To mold difficult-to-sinter materials with high precision → "Hot Press Furnace"

• Industrial Furnace

We will propose heat treatment suitable for each purpose for materials that require highly specialized processing.

Non-ferrous metals refer to metals other than iron and iron-based alloys (steel). Non-ferrous metals require strict temperature control and oxygen concentration management. At San Furnace, we can propose heat treatment furnaces for the following materials classified as "non-ferrous metals": ● Magnesium alloys ● Titanium alloys ● Copper and copper alloys ● Zinc ● Silver and precious metals ● Molybdenum ● Tungsten ● Cobalt ● Nickel 【Features】 ● Various atmospheric gases can be introduced. ● Precise temperature control is possible. Since the heat treatment methods vary according to the characteristics of the materials, we will propose industrial furnaces tailored to your applications. 【Case Studies】 ■ Want to anneal copper wire → 'Pot-type bright annealing furnace' ■ Want to anneal phosphor bronze wire → 'Bell-type annealing furnace' 'Pot-type vacuum furnace' ■ Want to anneal pressed brass products → 'Bell-type vacuum annealing furnace' 'Pot-type vacuum furnace' ■ Want to anneal rolled molybdenum products → 'Roller hearth type atmosphere annealing furnace' ■ Want to preheat magnesium alloys before melting → 'Preheating charging device' We can also propose automation, energy-saving, and safety improvements for industrial furnaces. Please feel free to consult with us.

• Industrial Furnace

With the "atmospheric gas generation device," you can generate atmospheric gases tailored to your purpose and use them for heat treatment.

Atmospheric gas refers to the gases present around materials during heat treatment in industrial furnaces. By generating "oxidation" or atmospheric gases to induce chemical reactions within the furnace, it is possible to achieve effects such as oxidation prevention and decarburization. It is used for various applications, such as "hardening" steel or intentionally making it brittle to change its composition. 【Features】 ● It is possible to reduce the costs of hydrogen gas and nitrogen gas. ● It is also possible to reuse exhaust gases. 【Types of Atmospheric Gases】 ● Heat-generating conversion devices (DX gas generation devices) ● Heat-absorbing conversion devices (RX gas generation devices) ● Ammonia decomposition gas generation devices (AX gas generation devices) ● Others (such as N2 generation devices) 【Case Studies】 ■ Want to reduce the cost of reducing gases → 'AX gas generation device' ■ Want to adjust the carbon concentration in the atmosphere → 'RX gas generation device' ■ Want to bright anneal aluminum → 'DX gas generation device' ■ Want to produce N2 atmosphere at a low cost → 'N2 generation device PSA' Please feel free to consult us regarding cost reduction for expensive atmospheric gases, safety measures such as gas leak detectors, or adjustments for oxygen concentration meters, gas generation amounts, and purity.

• Industrial Furnace

A "vacuum furnace" maintains brilliance and enhances the value of metal materials. Since post-processes such as pickling and degreasing are unnecessary, work efficiency improves, and energy-saving effects can be expected.

When heat treatment is performed in the atmosphere, steel reacts with oxygen, resulting in the formation of oxide scale on the surface, so it is used when one wants to avoid an oxidizing atmosphere. Performing heat treatment in a vacuum atmosphere allows for the degreasing and degassing of organic substances adhered to the surface of the metal material, resulting in a surface with the inherent luster of the metal material after treatment. 【Features】 ● It is possible to enhance the value of metal materials by maintaining their luster. ● Since subsequent processes such as acid cleaning and degreasing are unnecessary, work efficiency is improved. 【Case Studies】 ■ I want to anneal copper without oxidation → 'Vacuum Annealing Furnace' ■ I want to finish the surface of the treated product cleanly → 'Vacuum Quenching Furnace' ■ I want to improve the wettability for brazing → 'Vacuum Brazing Furnace' ■ I want to improve the hot working environment around the furnace → 'Vacuum Furnace'

• Industrial Furnace

With an "atmosphere furnace" that performs heat treatment using atmosphere gases tailored to the properties of the materials, oxidation, decarburization, and improvements in material properties, as well as post-processing steps, can be carried out smoothly.

When steel undergoes heat treatment in the atmosphere, oxidation and decarburization can occur, which may necessitate surface finishing and other processing. Therefore, atmosphere furnaces are often used to fill the furnace with atmosphere gases to reduce post-processing efforts or to suppress oxidation and decarburization, depending on the application. The atmosphere gases used can vary widely based on the properties of the material and the purpose of the heat treatment, including inert gases such as nitrogen and argon, as well as hydrogen and AX gas. 【Features】 ● Gas switching is possible during heat treatment. ● There are various types of furnaces available, including batch and continuous types. ● We handle degreasing furnaces for powder metallurgy. 【Case Studies】 ■ Want to anneal aluminum without oxidation → 'Roller Hearth Annealing Furnace' ■ Want to carburize the material → 'Batch Atmosphere Gas Carburizing Furnace' ■ Want to nitrify powders → 'Retort Rotary Nitriding Furnace' If you have any new challenges or inquiries regarding energy conservation, automation, environmental considerations, or safety, please feel free to reach out.

• Industrial Furnace

To customers considering the introduction of vehicle detection sensors for parking lot construction, design, and management: Are you facing any issues with the challenges you currently have or selecting the right sensors for parking lot management? Hotron offers free materials that explain how to utilize vehicle detection sensors and the benefits of their introduction! ▽ Here is the lineup of materials ◉ Basic Guide to Vehicle Detection Sensors This guide focuses on the challenges and solutions in parking lot operations, introducing the overview of vehicle detection sensors. ◉ Key Points for Introducing Vehicle Detection Sensors This material discusses the benefits of introduction based on installation locations and specific challenges. ◉ Case Studies of Vehicle Detection Sensor Implementation This document introduces the challenges before implementation and the results after introduction. For more details, please download from our website and check it out. https://www.hotron.co.jp/download/

● This is a leak testing device for small electronic components that does not use fluorinated inert liquids (PFAS-free). ● There is no longer a need for unstable visual confirmation through liquid immersion testing. It adopts a quantitative testing method that allows for stable pressure leak testing. ● It is a tabletop leak testing device specifically for gross leaks, with accuracy equal to or greater than that of liquid immersion testing. ● The detectable range is approximately 1×10⁻² Pa·m³/s to 1×10⁻⁶ Pa·m³/s (varies depending on the target product). ● It is suitable for sealed structures ranging from a few millimeters to a maximum of 80 × 70 mm. Please feel free to contact us for more information!

[To the owners of parking lots and parking lot construction companies] "I'm worried about the possibility of colliding with pedestrians when exiting the parking lot..." Among vehicle entrances to parking lots, stores, residences, and factories, those facing sidewalks or roadways are particularly prone to dangerous incidents such as collisions with pedestrians or between vehicles. To alleviate such concerns, Hotron proposes a [Vehicle Exit Warning Sensor] that detects vehicle departures at various sites and alerts the surroundings with LED lights and buzzers. The system consists of a simple configuration of "Sensor" + "Controller" + "Switching Power Supply (24V)" + "LED Rotating Light." *When using the exit warning system, we kindly ask customers to arrange for the switching power supply (24V), LED rotating light, control panel, circuit breaker, etc. Since it can be retrofitted, it can also be used for existing parking lot entrances. [Contents Included] ○ Vehicle Exit Warning System Configuration ○ Comparison Table of Exit Warning Sensors ○ Four Modes ○ Wide Range of Applications ○ Customer Feedback ○ Appearance Diagram / Specifications ◎ For more details, please contact us or download the catalog.

In facilities operating nurse call systems, we have made the bed exit sensor wireless, allowing it to notify in conjunction with the nurse call system. By simply connecting the mat sensor "Foldable Thin Matt-kun," the body movement call "Ugo-kun," and the wheelchair body movement call "Ayumi-chan" to the transmitter HB-RS, you can make the bed exit sensor wireless. The infrared sensor "Just Place Pole-kun" has the transmitter HB-RS built-in. This helps prevent accidents caused by falls, slips, or wandering, contributing to the efficiency of medical operations. 【Features】 ○ Wireless conversion by simply connecting existing sensors to the transmitter HB-WSK. ○ The bed exit sensor notifies wirelessly in conjunction with the nurse call system. ○ Up to 5 transmitters can be registered with a single receiver. ○ The communication distance between the transmitter and receiver is approximately 10 meters. ◎ For more details, please contact us or download the catalog.

Fukuda Co., Ltd. has been pursuing leak detection for 60 years and is committed to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing properties. We will propose the appropriate testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)