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  3. FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
  4. A success story in automotive body repair polishing with European automobile manufacturers! By utilizing FerRobotics' ACT for robotic automation of post-paint repair polishing, which requires master-class polishing techniques, we achieve labor reduction in expert polishing tasks.
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  • Dec 27, 2022
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Dec 27, 2022

A success story in automotive body repair polishing with European automobile manufacturers! By utilizing FerRobotics' ACT for robotic automation of post-paint repair polishing, which requires master-class polishing techniques, we achieve labor reduction in expert polishing tasks.

FerRobotics Compliant Robot Technology GmbH FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
Complete control of pressing force with high-speed automatic correction using our technology ACT at the end effector. Successful cases are shared by world-class companies (users) in a video. Repair polishing, which is necessary to remove dust and minor scratches mixed in after painting automotive bodies and resin parts without damaging the underlying surface, is indeed a task that requires skilled craftsmanship. By automating this expert-level polishing using FerRobotics' ACT, we achieve a reduction in the need for human labor in expert polishing tasks. Additionally, by rapidly correcting and precisely maintaining the pressing force, we dramatically improve the consumption of consumables and significantly contribute to cost reduction. ■ Benefits: - Dramatic improvement in cycle time due to high-speed autonomous correction control of pressing force. - Automation of high-skill manual tasks, achieving reduction in labor costs. - Maintains a high level of quality, allowing for polishing 24/7, 365 days a year. - Significant cost reduction by suppressing the consumption of consumables through high-speed autonomous correction control of pressing force. - Delegating 3K jobs to robots. - Avoiding the risk of vibration issues through automation. - High ROI (return on investment), allowing for early recovery of capital investment.
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2021-AOK-XS-Double-Header-Datasheet-JP-web.pdf[853077]

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Success Story of Automating Body Paint Repair and Polishing with European Automobile Manufacturers

FerRobotics creates a new standard for automated polishing! Successfully robotized the repair polishing after automotive body painting with high-speed pressure correction control.

Complete control of pressing force with high-speed automatic correction using our technology ACT at the end effector. In the video, world-class companies (users) share their success stories. Repair polishing, which is necessary to remove dust and tiny scratches mixed in after painting automotive bodies and resin parts without damaging the underlying surface, is a task that truly requires skilled craftsmanship. By utilizing FerRobotics' ACT to automate this expert-level polishing, we achieve a reduction in the workforce needed for expert polishing tasks. Additionally, by rapidly correcting and precisely maintaining the pressing force, we dramatically improve the consumption of consumables, significantly contributing to cost reduction. ■ Benefits: - Dramatic improvement in cycle time due to high-speed autonomous correction control of pressing force. - Automation of manual tasks that require high skill, achieving reduction in labor costs. - Maintaining a high level of quality, enabling polishing 24/7, 365 days a year. - Significant cost reduction by controlling the consumption of consumables through high-speed autonomous correction of pressing force. - Allowing robots to handle 3K tasks. - Avoiding the risk of vibration issues through automation. - High ROI (return on investment), allowing for early recovery of capital investment.

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Skilled polishing techniques for robots. Polishing and repair of automotive bodies and resin parts.

Repair and polishing of automotive bodies and resin parts requiring highly skilled techniques. Sensitive contact with the workpiece using high-speed autonomous correction control of contact force. Automation of craftsmanship.

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it quickly and automatically compensates for changes in dimensional tolerances, curved shapes, and non-planar surfaces through instantaneous stroke adjustments, maintaining contact with the workpiece at the set force. The double-header design enables sanding and polishing with a single unit, significantly improving cycle times. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the extension and contraction of its stroke, eliminating the need to move the heavy robotic arm for corrections, which further assists in improving processing speed. Furthermore, it automatically compensates for tool load changes due to gravity, which varies with the robot's angle, ensuring consistent contact pressure from any angle and enabling a finish without processing inconsistencies.

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Fully automating painting repair polishing that requires ultra-fine force control with a double-header machine.

Automation of repair polishing for painting finishes that require highly skilled techniques. Significant reduction in cycle time using a double header with a high-speed autonomous contact force correction control system.

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) generated during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. Using the patented ACT in the end effector (ACF), it instantly and automatically compensates for changes in dimensional tolerances, curved shapes, and non-flat surfaces by rapidly adjusting the stroke, maintaining contact with the workpiece at the set force. With a double header, it enables two processes—sanding and polishing—on a single machine, significantly improving cycle times. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the expansion and contraction of its stroke, eliminating the need to move the heavy robot arm for corrections, thus assisting in improving processing speed. Furthermore, it automatically compensates for tool load changes due to gravity, which varies with the robot's angle, ensuring uniform contact pressure from any angle and enabling a finish without processing inconsistencies.

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Related catalog(2)

AOK401 Double Action Thunder Package (Repair Polishing, Small Shape Work) - High-speed autonomous correction of pressing force and gravity compensation significantly improves processing speed.

AOK401 Double Action Thunder Package (Repair Polishing, Small Shape Work) - High-speed autonomous correction of pressing force and gravity compensation significantly improves processing speed.

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Repair grinding with one machine AOK403 double header.

Repair grinding with one machine AOK403 double header.

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Casting prototype and casting repair.

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The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without affecting the base material with heat. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

Sep 27, 2025

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[Cast Iron Repair] We will repair cracks that have occurred in metal equipment without applying heat.

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The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact on the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

Sep 26, 2025

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Capacity Management (Medium to Large Scale)

Parking lot occupancy management vehicle detection sensor | Hotron Co., Ltd.

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Parking space management refers to the real-time display of parking availability and the management of efficient use of parking spaces. By utilizing Hotron's sensors, drivers can quickly discover available parking spaces, enabling efficient parking lot operations. For large parking lots, we recommend the "Floor Management Method" and "Block Management Method," which focus on cost reduction. Sensors are installed at regular intervals to count and manage the number of passing vehicles. This method offers the advantages of easy installation and low costs. 【Target Products】 - Vehicle Count Sensor CCS2 - Ultrasonic Sensor HM-UX2/UW2 For smaller facilities, we recommend the "Parking Space Management Method," where sensors are installed in each parking space to display availability with high accuracy. By providing reliable occupancy information, this method helps reduce unnecessary entry of new vehicles and ensures safe parking lot operations. 【Target Products】 - Occupancy Detection Sensor HM-UX2/UW2 - Occupancy/Pass Detection Sensor HM-LC6 - Occupancy Detection Sensor HM-LC7/LC7-FLS - Occupancy/Pass Detection Sensor HM-S6 - Occupancy Detection Sensor HM-S8

Sep 26, 2025

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【Wandering Prevention】 "Nurse Call Linked Wireless Series" Prevents tripping and disconnection caused by cords!

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In facilities operating nurse call systems, we have made bed exit sensors wireless, allowing them to notify in conjunction with the nurse call system. By simply connecting the mat sensor "Foldable Thin Matt-kun," the body movement call "Ugo-kun," and the wheelchair body movement call "Ayumi-chan" to the transmitter HB-RS, you can make the bed exit sensors wireless. The infrared sensor "Just Place Pole-kun" has the transmitter HB-RS built-in. 【Features】 ○ Wireless conversion by simply connecting existing sensors to the transmitter HB-WSK. ○ Bed exit sensors wirelessly notify in conjunction with the nurse call system. ○ Up to 5 transmitters can be registered with a single receiver. ○ The communication distance between the transmitter and receiver is approximately 10 meters. ◎ For more details, please contact us or download the catalog.

Sep 26, 2025

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AAEON Industrial 3.5-inch Standard CPU Board with Intel Core Ultra5/7 Series Processor 【GENE-MTH6】

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Features: ● Equipped with Intel Core Ultra 5 125H/Ultra 7 155H・155U ● DDR5 5600MHz SO-DIMM x2 slots (up to 96GB) (sold separately) ● LVDS x1, eDP x1, DP x1, HDMI x1 ● LAN x3, SATA 6Gb/s x1, 8-bit GPIO ● USB 3.2 Gen2 x2, USB 2.0 x4 ● M.2 2280 M-Key x1 (PCIe 4.0 [x4]/SATA), M.2 3052 B-Key x1, M.2 2230 E-Key x1 ● DC 9~36V input * Heat spreader and fan-equipped heat sink sold separately GENE-MTH6-FAN: Fan-equipped heat sink GENE-MTH6-HSP: Heat spreader * Memory, storage, and OS are sold separately.

Sep 25, 2025

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  • フロン排出抑制法に関わるフロン管理工数0 ゼロ ノンフロンチラー 冷媒「R1234yf(HFO)」採用 小型水槽付 インバーターチラー
  • PFAS規制に対応 PFASフリー コーティング剤 ・潤滑性を付与 摩擦低減、耐摩耗性向上 ・離型性を付与 撥水・撥油性、非粘着 など、多様の用途で提案が可能 素材は、金属・プラスチック・ゴムなど問いません!
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