Success Story of Automating Body Paint Repair and Polishing with European Automobile Manufacturers
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FerRobotics creates a new standard for automated polishing! Successfully robotized the repair polishing after automotive body painting with high-speed pressure correction control.
Complete control of pressing force with high-speed automatic correction using our technology ACT at the end effector. In the video, world-class companies (users) share their success stories. Repair polishing, which is necessary to remove dust and tiny scratches mixed in after painting automotive bodies and resin parts without damaging the underlying surface, is a task that truly requires skilled craftsmanship. By utilizing FerRobotics' ACT to automate this expert-level polishing, we achieve a reduction in the workforce needed for expert polishing tasks. Additionally, by rapidly correcting and precisely maintaining the pressing force, we dramatically improve the consumption of consumables, significantly contributing to cost reduction. ■ Benefits: - Dramatic improvement in cycle time due to high-speed autonomous correction control of pressing force. - Automation of manual tasks that require high skill, achieving reduction in labor costs. - Maintaining a high level of quality, enabling polishing 24/7, 365 days a year. - Significant cost reduction by controlling the consumption of consumables through high-speed autonomous correction of pressing force. - Allowing robots to handle 3K tasks. - Avoiding the risk of vibration issues through automation. - High ROI (return on investment), allowing for early recovery of capital investment.
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basic information
Example usage videos are available on the official FerRovotics YouTube channel. Search for "FerRobotics"! ◆Challenges addressed by automation of polishing and grinding using our technology - Reduction of labor costs and creation of profits through automation - Increased work speed and improved cycle time - Ability to reproduce high-quality finishes without individual variation - Mitigation of the risk of inheriting skilled worker knowledge - Relief from the "three K" jobs for workers - Consistent high reproducibility of work 24 hours a day, 365 days a year - Cost reduction possible by minimizing the consumption of consumables through consistent pressure during processing
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Applications/Examples of results
Automotive, aerospace, railway, sanitary products, grinding and polishing processes in steel mills (Example application videos available on the official YouTube channel. By FerRobotics.) Examples: Welding bead removal, welding spatter removal, pre-paint sanding, turbine blade polishing, sanding and polishing of sanitary and other ceramic products, deburring of cast parts, wind turbine blade polishing, acrylic glass polishing, various buff polishing, mirror polishing. ◆ Polishing Processes - Grinding after laser brazing of the roof joints of automotive bodies - Removal of welding spatter, soot removal, sanding, and brushing at door entry areas - Repair polishing - Pre-paint sanding - Polishing - Deburring and polishing of cast, metal, and plastic parts, etc.
Detailed information
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We provide the best solutions for robotic polishing and robotic grinding that equip industrial robots with a sense of touch using our patented Active Compliant Technology (ACT), enabling greater flexibility, reliability, and profitability in manufacturing environments than ever before. The ACT optimized for robots automatically measures the necessary pressing force, instantly compensates for complex surface shapes, and allows for processing with a consistent pressing force. It can also respond to sudden opposing forces, such as when the target workpiece moves. As a standard tool and as a custom package product tailored to special requirements, ACT clearly contributes to efficiency improvements in production processes that have not been automated until now. By confirming the performance of our ACT solutions, you will immediately feel the results. It brings overwhelming effectiveness to automated polishing and grinding (such as polishing, sanding, grinding, deburring, buffing, and mirror finishing).
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Company information
FerRobotics Compliant Robot Technology is a technology development company based in Austria. As a global leader in the development and sales of units that give robots flexibility and sensory capabilities, we provide our customers and business partners around the world with the highest quality experiences and have earned their strong trust. Our patented Active Compliant Technology (ACT) can give robots a "perfect sense," making it applicable to most surface processing tasks and delicate handling operations that require precise contact. We offer solutions that enable the automation of tasks that have previously been impossible to automate in various industries, including automotive, aerospace, rail, and many others. We are a company that continually pursues and strives for "perfection" to deliver solutions that achieve the highest quality standards and improve reliability. Thanks to our experience and advanced expertise, we have gained high trust from users worldwide. We have many application example videos available on YouTube. We hope that by searching for FerRobotics, you can envision solutions to your company's challenges.