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  3. 加藤精工 本社
  4. Presenting a collection of case studies: Are you struggling with durability and precision in end mills and special cutters?
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  • Jan 11, 2023
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Jan 11, 2023

Presenting a collection of case studies: Are you struggling with durability and precision in end mills and special cutters?

加藤精工 加藤精工 本社
This document is a collection of production case studies from Kato Seiko, a company that produces high-precision special tools that meet advanced precision machining technology. We introduce various production case studies, including "special cutters" for the automotive industry and "special tool end mills" for the optical and medical device industries. For high-precision and durable special tools, please leave it to us. Additionally, we also accept test machining upon request. If you are interested, please feel free to contact us using the form below.
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[Case] Improvement of dimensional accuracy and process consolidation - General type tools/cutters/end mills

Reduce setup time and improve dimensional accuracy with general-purpose tools! Contribute to significant reductions in time and cost! Are you struggling with durability and precision with end mills and special cutters?

This document is a collection of product case studies from Kato Seiko, a company that produces highly precise special tools in response to advanced precision machining technology. We introduce various product case studies, including "special cutters" for the automotive industry and "special tool end mills" for the optical and medical device industries. For high-precision and durable special tools, please leave it to us. [Contents (excerpt)] ■ Product case studies (for the automotive industry) ■ Product case studies (for the optical and medical device industries) ■ Product case studies (for aircraft parts and CFRP, FRP processing) ■ Product case studies (for CFRP, FRP processing) * For details, please view the PDF data from the download. * If you wish to make technical inquiries or request a quote, please check "Request for Quote" in the inquiry form and apply.

  • cutter

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[Example] Time Reduction through Process Consolidation: Total Type Reamer Vanishing Drill

Whether it's small lots or mass production, we can process according to your needs! Examples of manufacturing reamer vanishing drills *Also for the aerospace industry!

This document presents a case study of the production of reamer vanishing drills by Kato Seiko, a company that produces highly precise special tools in response to advanced precision machining technology. We conduct hearings from various angles, including current cutting conditions, machines, tooling, clamps, and workpieces, to analyze issues and propose optimal shapes and cutting conditions. We can also provide prototypes, allowing us to offer products that better match the customer's intended use and environment. Whether for small lots or mass production, we can process according to your needs. *For details, please refer to the PDF data available for download. *If you wish to discuss technical matters or request a quote, please check "Request for Quote" in the inquiry form and apply.

  • drill

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[Engineering Concentration] Special tools and special molds: drills, reamers, end mills

High-precision special tools and special molds that meet advanced precision machining technology! Stabilizing dimensional accuracy! Machining tailored to your needs, whether for small lots or mass production!

Kato Seiko Co., Ltd. produces high-precision special cutting tools and special form tools to meet the increasingly sophisticated and diverse needs of our customers. We can process both small lots and mass production according to your requirements. We also offer the possibility of submitting prototypes, allowing us to provide products that better match your intended use and operating environment. 【Products Offered】 ■ Multi-step drills ■ Reamers ■ End mills ■ Flat drills ■ Half-moon drills ■ Form tools ■ Recess tools ■ Side cutters ■ Form cutters, etc. * For details, please refer to the PDF data available for download. * If you would like technical consultation or a quote, please check "Request for Quote" in the inquiry form and apply.

  • drill

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[Production Example] Cost Reduction through Dimension Accuracy Stabilization and Setup Reduction - General Type Drill

Whether it's small lots or mass production, we can process according to your needs! Examples of drill manufacturing *Also for the aerospace industry!

This document presents case studies of drill production by Kato Seiko, a company that manufactures high-precision special tools in response to advanced precision machining technology. We conduct hearings from various angles, including current cutting conditions, machines, tooling, clamps, and workpieces, to analyze issues and propose optimal shapes and cutting conditions. We can also provide prototypes, allowing us to offer products that better match your intended use and environment. Whether for small lots or mass production, we can process according to your needs. We will provide estimates based on your desired materials and specifications, so please feel free to contact us first. *For details, please view the PDF data from the download. *If you wish to consult on technical matters or request an estimate, please check "Request for Estimate" in the inquiry form and apply.

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[Production Example] Ideal for Improving Dimensional Accuracy - General Type End Mill

Whether it's small lots or mass production, we can process according to your needs! Examples of end mill manufacturing *Also for the aerospace industry!

This document presents case studies of end mill production by Kato Seiko, a company that produces high-precision special tools in response to advanced precision machining technology. We conduct hearings from various angles, including current cutting conditions, machines, tooling, clamps, and workpieces, to analyze issues and propose optimal shapes and cutting conditions. We can also provide prototypes, allowing us to offer products that better match your intended use and environment. Whether for small lots or mass production, we will process according to your needs. We will provide estimates based on your desired materials and specifications, so please feel free to contact us first. *For details, please refer to the PDF data available for download. *If you wish to consult on technical matters or request an estimate, please check "Request for Estimate" in the inquiry form and apply.

  • End Mills

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【製品製作事例】特殊工具・エンドミル.PNG

[Production Case] Reduced Time and Costs through Process Consolidation - General Type Special Tool End Mill

Support for multiple blades is also possible! Introducing examples of product manufacturing for the optical and medical device industries.

We would like to introduce our product case for the optical and medical equipment industry: "Special Tool End Mill." Due to very strict dimensional accuracy standards, we are particular about the production of various shapes and cutting edges, and we can accommodate multiple flutes. The target products for processing include various camera parts (barrels, mounts, bodies, etc.) and various medical components. [Features] - Focus on producing various shapes and cutting edges - Capable of handling multiple flutes - Production capacity: made to order - Machinery used: CNC tool grinding machines - Work size: 2 to 20φ *For details, please view the PDF data from the download. *If you would like technical consultation or a quote, please check "Request for Quote" in the inquiry form and apply.

  • End Mills

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【製品製作事例】特殊カッター.PNG

[Production Example] Achieving dimensional stabilization and process consolidation! General-purpose special cutter

Introducing examples of product manufacturing for the automotive industry, designed with a focus on high efficiency and durability!

We would like to introduce our product case for the automotive industry, the "Special Cutter." This cutter is designed with high efficiency and durability in mind, and we select materials and coatings based on our expertise according to the conditions of the cutting process. It can be used as a cutting tool for various automotive-related parts, such as brake calipers (cast iron, aluminum). 【Features】 ■ Designed for high efficiency and durability ■ Materials and coatings are selected based on expertise according to cutting conditions ■ Production capacity: made to order ■ Machinery used: primarily CNC tool grinding machines, produced by our machines and craftsmen ■ Work size: 3 to 42 mm in diameter *For details, please refer to the PDF data available for download. *If you have technical inquiries or would like a quote, please check "Request for Quote" in the contact form and apply.

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【製品製作事例】特殊エンドミル.PNG

[Production Example] Improved Dimensional Accuracy / Reduced Setup Time for Labor Savings - Special End Mill

Sizes can be customized to your needs! Here are examples of products made for aircraft parts and CFRP/FRP processing.

We would like to introduce our case study of the production of "special end mills" for aircraft parts and CFRP/FRP processing. Depending on the processing conditions, there are some processes that cannot be performed using wet processing, and we take into account cutting performance and heat management. Various aircraft parts and components made of CFRP, FRP, etc., are the target for processing. 【Features】 ■ Consideration for cutting performance and heat management ■ Production capacity: made to order ■ Processing materials: CFRP, FRP, titanium, Inconel, etc. ■ Machinery used: Primarily CNC tool grinding machines, produced by our machines and craftsmen ■ Work size: 3 to 20φ (sizes can be adjusted according to requests) * For details, please refer to the PDF data available for download. * If you would like technical consultations or estimates, please check "Request for Estimate" in the inquiry form and apply.

  • End Mills

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【製作事例進呈中!】受注生産型 『特殊工具製作事例』.PNG

[Presentation of Production Case] Reduction of Setup Time and Consolidation of Processes - Order Production Type General Special Tool

We manufacture special tools used for precision machining, such as those aimed at improving accuracy! Orders can be placed for both small lots and mass production! Examples of special tool manufacturing!

This document presents case studies of special tools produced by Kato Seiko, a company that manufactures high-precision special tools in response to advanced precision machining technology. We conduct hearings from various angles, including current cutting conditions, machines, tooling, clamping, and workpieces, to analyze issues and propose shapes and cutting conditions tailored to customer requests. We can also provide prototypes, allowing us to offer products that better match your intended use and operating environment. Whether for small lots or mass production, we will process according to your needs. We will provide estimates based on your desired materials and specifications, so please feel free to contact us. *For more details, please refer to the PDF document or feel free to reach out to us.*

  • Other cutting tools

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Related catalog(4)

Kato Seiko Co., Ltd. Product Production Case Collection

Kato Seiko Co., Ltd. Product Production Case Collection

TECHNICAL
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[Product Production Example] Special Cutter

[Product Production Example] Special Cutter

TECHNICAL
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[Product Case Study] Special End Mill

[Product Case Study] Special End Mill

TECHNICAL
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[Product Production Example] Special Tool End Mill

[Product Production Example] Special Tool End Mill

TECHNICAL
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Machine elements and parts
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Hotron foot switch

[Free Catalog Distribution] Reduce the risk of virus and bacteria infection! Hotron's non-contact switch series

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The "Hotron Non-Contact Switch" allows you to open and close doors without directly touching door knobs or switches, making it hygienic! You can choose from two types: the "Hand Wave Sensor," which only requires you to wave your hand, and the "Foot Switch," which only requires you to place your foot in front of it. It reduces the risk of virus and bacteria transmission in places where hygiene is a concern, such as food factories, restaurants, hospitals, and nursing facilities. 【Features】 ○ Reduces the risk of virus transmission by allowing door operation without contact ○ A wide variety of options to choose from based on application and location ○ Ideal for places where hygiene is a priority, such as food factories and medical facilities ○ Prevents unnecessary detection due to the switch mechanism 【Product Lineup】 ■ Hand Wave Sensor Series ○ Exposed waterproof type, front, down, and side-facing types "PF-R5" ○ Exposed type, front-facing type "PF-R1" ○ Embedded type, front-facing type "PF-U2" ○ Exposed type, downward wide type "PF-R4" ■ Foot Switch Series ○ Slim type with wide opening, vertical beam type "PF-01S" ○ Slim type with wide opening, horizontal beam type "PF-03S" ○ Standard type, horizontal beam type "PF-05" ◎ For more details, please download the catalog or contact us.

Aug 19, 2025

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"Valuism Conference 2025" scheduled to be held (August 28-29, hybrid format)

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August 19, 2025, Kyoto — The Doshisha University Value Research Center will hold the "Valuism Conference 2025" over two days on August 28 (Thursday) and August 29 (Friday) at a venue in Kyoto City and online. The conference is scheduled to take place from 9 AM to 6 PM each day. This conference will introduce the concept of "Valuism," which spans diverse fields such as business, government, academia, and civil society, and will engage in cutting-edge discussions on sustainability, resilience, and value co-creation with multiple stakeholders. "Valuism" is a new framework that enables ethical decision-making and real-time value visualization through philosophical insights, advanced technologies (such as AI, blockchain, and big data), and interdisciplinary collaboration. Through keynote speeches, expert panel discussions, and interactive sessions, we will deepen discussions centered around the following themes. URL: https://www.valueresearchcenter.com/valuismconference2025

Aug 19, 2025

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Notice of Exhibition Participation

High Precision and Difficult Processing Technology Exhibition 2025 / Surface Modification Exhibition 2025 [Exhibition Participation Announcement]

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We will be exhibiting at the High Precision and Difficult Processing Technology Exhibition / Surface Modification Exhibition from December 3 (Wednesday) to December 5 (Friday), 2025, showcasing the pursuit of the limits of processing and the evolution of surface treatment technology. Please feel free to stop by our booth. We look forward to meeting you all.

Aug 19, 2025

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Small and Medium Enterprises New Manufacturing and New Services Exhibition [Notice of Exhibition Participation]

Small and Medium Enterprises New Manufacturing and New Services Exhibition [Notice of Exhibition Participation]

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We will be exhibiting at the "New Manufacturing and New Services Exhibition for Small and Medium Enterprises" from December 16 (Tuesday) to 18 (Thursday), 2025. Please feel free to stop by our booth. We look forward to meeting everyone.

Aug 19, 2025

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Our deburring robot system was featured in the company newsletter "Robot."

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Our deburring robot system has been featured in the latest issue of the magazine "Robot," published by the Japan Robot Association. Titled "Automated Deburring Solutions with High-Precision Robots: Enhancing Quality and Productivity in Manufacturing," the article explains how our solutions contribute to improving productivity and stabilizing quality in manufacturing environments. We invite you to explore our technology that achieves high-precision and efficient deburring tailored to customer needs. Please visit our website, and feel free to contact us if you have any questions. Our deburring robot system has been published in the magazine "Robot." https://www.johnan.com/news/2025/08/000742.html

Aug 19, 2025

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