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  3. 加藤精工 本社
  4. Presentation of Case Studies: Are you struggling with durability and precision in end mills and special cutters?
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  • Feb 17, 2023
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Feb 17, 2023

Presentation of Case Studies: Are you struggling with durability and precision in end mills and special cutters?

加藤精工 加藤精工 本社
This document is a collection of production case studies from Kato Seiko, a company that produces high-precision special tools that meet advanced precision machining technology. We introduce various production case studies, including "special cutters" for the automotive industry and "special tool end mills" for the optical and medical device industries. For high-precision and durable special tools, please leave it to us. We also accept test machining according to your requests. If you are interested, please feel free to contact us using the form below.
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[Case] Improvement of dimensional accuracy and process consolidation - General type tools/cutters/end mills

Reduce setup time and improve dimensional accuracy with general-purpose tools! Contribute to significant reductions in time and cost! Are you struggling with durability and precision with end mills and special cutters?

This document is a collection of product case studies from Kato Seiko, a company that produces highly precise special tools in response to advanced precision machining technology. We introduce various product case studies, including "special cutters" for the automotive industry and "special tool end mills" for the optical and medical device industries. For high-precision and durable special tools, please leave it to us. [Contents (excerpt)] ■ Product case studies (for the automotive industry) ■ Product case studies (for the optical and medical device industries) ■ Product case studies (for aircraft parts and CFRP, FRP processing) ■ Product case studies (for CFRP, FRP processing) * For details, please view the PDF data from the download. * If you wish to make technical inquiries or request a quote, please check "Request for Quote" in the inquiry form and apply.

  • cutter

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[Example] Time Reduction through Process Consolidation: Total Type Reamer Vanishing Drill

Whether it's small lots or mass production, we can process according to your needs! Examples of manufacturing reamer vanishing drills *Also for the aerospace industry!

This document presents a case study of the production of reamer vanishing drills by Kato Seiko, a company that produces highly precise special tools in response to advanced precision machining technology. We conduct hearings from various angles, including current cutting conditions, machines, tooling, clamps, and workpieces, to analyze issues and propose optimal shapes and cutting conditions. We can also provide prototypes, allowing us to offer products that better match the customer's intended use and environment. Whether for small lots or mass production, we can process according to your needs. *For details, please refer to the PDF data available for download. *If you wish to discuss technical matters or request a quote, please check "Request for Quote" in the inquiry form and apply.

  • drill

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[Engineering Concentration] Special tools and special molds: drills, reamers, end mills

High-precision special tools and special molds that meet advanced precision machining technology! Stabilizing dimensional accuracy! Machining tailored to your needs, whether for small lots or mass production!

Kato Seiko Co., Ltd. produces high-precision special cutting tools and special form tools to meet the increasingly sophisticated and diverse needs of our customers. We can process both small lots and mass production according to your requirements. We also offer the possibility of submitting prototypes, allowing us to provide products that better match your intended use and operating environment. 【Products Offered】 ■ Multi-step drills ■ Reamers ■ End mills ■ Flat drills ■ Half-moon drills ■ Form tools ■ Recess tools ■ Side cutters ■ Form cutters, etc. * For details, please refer to the PDF data available for download. * If you would like technical consultation or a quote, please check "Request for Quote" in the inquiry form and apply.

  • drill

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[Production Example] Cost Reduction through Dimension Accuracy Stabilization and Setup Reduction - General Type Drill

Whether it's small lots or mass production, we can process according to your needs! Examples of drill manufacturing *Also for the aerospace industry!

This document presents case studies of drill production by Kato Seiko, a company that manufactures high-precision special tools in response to advanced precision machining technology. We conduct hearings from various angles, including current cutting conditions, machines, tooling, clamps, and workpieces, to analyze issues and propose optimal shapes and cutting conditions. We can also provide prototypes, allowing us to offer products that better match your intended use and environment. Whether for small lots or mass production, we can process according to your needs. We will provide estimates based on your desired materials and specifications, so please feel free to contact us first. *For details, please view the PDF data from the download. *If you wish to consult on technical matters or request an estimate, please check "Request for Estimate" in the inquiry form and apply.

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[Production Example] Ideal for Improving Dimensional Accuracy - General Type End Mill

Whether it's small lots or mass production, we can process according to your needs! Examples of end mill manufacturing *Also for the aerospace industry!

This document presents case studies of end mill production by Kato Seiko, a company that produces high-precision special tools in response to advanced precision machining technology. We conduct hearings from various angles, including current cutting conditions, machines, tooling, clamps, and workpieces, to analyze issues and propose optimal shapes and cutting conditions. We can also provide prototypes, allowing us to offer products that better match your intended use and environment. Whether for small lots or mass production, we will process according to your needs. We will provide estimates based on your desired materials and specifications, so please feel free to contact us first. *For details, please refer to the PDF data available for download. *If you wish to consult on technical matters or request an estimate, please check "Request for Estimate" in the inquiry form and apply.

  • End Mills

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【製品製作事例】特殊工具・エンドミル.PNG

[Production Case] Reduced Time and Costs through Process Consolidation - General Type Special Tool End Mill

Support for multiple blades is also possible! Introducing examples of product manufacturing for the optical and medical device industries.

We would like to introduce our product case for the optical and medical equipment industry: "Special Tool End Mill." Due to very strict dimensional accuracy standards, we are particular about the production of various shapes and cutting edges, and we can accommodate multiple flutes. The target products for processing include various camera parts (barrels, mounts, bodies, etc.) and various medical components. [Features] - Focus on producing various shapes and cutting edges - Capable of handling multiple flutes - Production capacity: made to order - Machinery used: CNC tool grinding machines - Work size: 2 to 20φ *For details, please view the PDF data from the download. *If you would like technical consultation or a quote, please check "Request for Quote" in the inquiry form and apply.

  • End Mills

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【製品製作事例】特殊カッター.PNG

[Production Example] Achieving dimensional stabilization and process consolidation! General-purpose special cutter

Introducing examples of product manufacturing for the automotive industry, designed with a focus on high efficiency and durability!

We would like to introduce our product case for the automotive industry, the "Special Cutter." This cutter is designed with high efficiency and durability in mind, and we select materials and coatings based on our expertise according to the conditions of the cutting process. It can be used as a cutting tool for various automotive-related parts, such as brake calipers (cast iron, aluminum). 【Features】 ■ Designed for high efficiency and durability ■ Materials and coatings are selected based on expertise according to cutting conditions ■ Production capacity: made to order ■ Machinery used: primarily CNC tool grinding machines, produced by our machines and craftsmen ■ Work size: 3 to 42 mm in diameter *For details, please refer to the PDF data available for download. *If you have technical inquiries or would like a quote, please check "Request for Quote" in the contact form and apply.

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【製品製作事例】特殊エンドミル.PNG

[Production Example] Improved Dimensional Accuracy / Reduced Setup Time for Labor Savings - Special End Mill

Sizes can be customized to your needs! Here are examples of products made for aircraft parts and CFRP/FRP processing.

We would like to introduce our case study of the production of "special end mills" for aircraft parts and CFRP/FRP processing. Depending on the processing conditions, there are some processes that cannot be performed using wet processing, and we take into account cutting performance and heat management. Various aircraft parts and components made of CFRP, FRP, etc., are the target for processing. 【Features】 ■ Consideration for cutting performance and heat management ■ Production capacity: made to order ■ Processing materials: CFRP, FRP, titanium, Inconel, etc. ■ Machinery used: Primarily CNC tool grinding machines, produced by our machines and craftsmen ■ Work size: 3 to 20φ (sizes can be adjusted according to requests) * For details, please refer to the PDF data available for download. * If you would like technical consultations or estimates, please check "Request for Estimate" in the inquiry form and apply.

  • End Mills

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【製作事例進呈中!】受注生産型 『特殊工具製作事例』.PNG

[Presentation of Production Case] Reduction of Setup Time and Consolidation of Processes - Order Production Type General Special Tool

We manufacture special tools used for precision machining, such as those aimed at improving accuracy! Orders can be placed for both small lots and mass production! Examples of special tool manufacturing!

This document presents case studies of special tools produced by Kato Seiko, a company that manufactures high-precision special tools in response to advanced precision machining technology. We conduct hearings from various angles, including current cutting conditions, machines, tooling, clamping, and workpieces, to analyze issues and propose shapes and cutting conditions tailored to customer requests. We can also provide prototypes, allowing us to offer products that better match your intended use and operating environment. Whether for small lots or mass production, we will process according to your needs. We will provide estimates based on your desired materials and specifications, so please feel free to contact us. *For more details, please refer to the PDF document or feel free to reach out to us.*

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Related catalog(4)

Kato Seiko Co., Ltd. Product Production Case Collection

Kato Seiko Co., Ltd. Product Production Case Collection

TECHNICAL
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[Product Production Example] Special Cutter

[Product Production Example] Special Cutter

TECHNICAL
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[Product Case Study] Special End Mill

[Product Case Study] Special End Mill

TECHNICAL
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[Product Production Example] Special Tool End Mill

[Product Production Example] Special Tool End Mill

TECHNICAL
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Image of wireless set usage

Solve your issues with wired bed exit sensors by connecting a wireless set linked to the nurse call system!

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Do you have any concerns or requests regarding wired bed exit sensors? × Tangling and tripping of wired cables × Cable disconnection or damage × Worry about forgetting to turn on the switch after temporarily stopping the sensor. × Want to be notified of bed exit even from a location away from the nurse call outlet. Such concerns can be resolved simply by connecting to a wireless set linked to the nurse call system! Our nurse call linked wireless set allows you to connect bed exit sensors like "Ugo-kun," "Foldable Thin Matta-kun," "Ayumi-chan," and "Just Place Pole-kun" to transmitters and receivers, reducing wiring around the bed, alleviating concerns about tripping and falling due to cables, and contributing to a tidier work environment. Furthermore, it enables the use of bed exit sensors even from locations away from the nurse call outlet, allowing for more flexible equipment placement.

Aug 19, 2025

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Hotron foot switch

[Free Catalog Distribution] Reduce the risk of virus and bacteria infection! Hotron's non-contact switch series

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The "Hotron Non-Contact Switch" allows you to open and close doors without directly touching door knobs or switches, making it hygienic! You can choose from two types: the "Hand Wave Sensor," which only requires you to wave your hand, and the "Foot Switch," which only requires you to place your foot in front of it. It reduces the risk of virus and bacteria transmission in places where hygiene is a concern, such as food factories, restaurants, hospitals, and nursing facilities. 【Features】 ○ Reduces the risk of virus transmission by allowing door operation without contact ○ A wide variety of options to choose from based on application and location ○ Ideal for places where hygiene is a priority, such as food factories and medical facilities ○ Prevents unnecessary detection due to the switch mechanism 【Product Lineup】 ■ Hand Wave Sensor Series ○ Exposed waterproof type, front, down, and side-facing types "PF-R5" ○ Exposed type, front-facing type "PF-R1" ○ Embedded type, front-facing type "PF-U2" ○ Exposed type, downward wide type "PF-R4" ■ Foot Switch Series ○ Slim type with wide opening, vertical beam type "PF-01S" ○ Slim type with wide opening, horizontal beam type "PF-03S" ○ Standard type, horizontal beam type "PF-05" ◎ For more details, please download the catalog or contact us.

Aug 19, 2025

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Grease for molds compatible with 800℃.

How to choose grease that can be used in high-temperature environments

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Various greases are used for the lubrication of molds and machine parts, but in high-temperature environments, the performance of standard lithium greases significantly decreases, leading to issues such as seizure and galling. So, how should one choose "high-temperature greases"? First, the heat resistance temperature should be noted. Typical lithium-based greases have a limit of around 200°C, but in mold environments, conditions can reach 400°C to 800°C. In such cases, high-temperature greases that use heat-resistant additives or special base oils are essential. Second, oxidation stability is also important. When the oil oxidizes due to rising temperatures, the lubricating film is lost, and component wear progresses rapidly. Third, the initial break-in performance should not be overlooked. The ability to form a smooth film during startup at high temperatures can greatly affect the lifespan. For example, the "Golden Grease Series" can handle mold environments up to 800°C due to its hybrid design of inorganic and organic components. It allows for lubrication, release, and rust prevention all at once, leading to more efficient mold maintenance. In workplaces struggling with high-temperature environments, choosing such specialized greases can achieve both increased production efficiency and cost reduction.

Aug 18, 2025

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Added 'Kansai Expo x Optical Thin Films Episode: 2' to the technology trend keywords.

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The 2025 Osaka-Kansai Expo will feature the theme "Designing a Future Society Where Life Shines," showcasing numerous cutting-edge visual productions and experiential exhibits. Central to creating immersive video experiences that strongly engage visitors is projector technology. Supporting this performance at its core are optical thin films (optical filters) applied to lenses and optical components. As brightness and resolution increase, the quality of optical thin films directly impacts the clarity, color reproduction, and durability of the images. The "amazingness" of the video technology at this Kansai Expo has evolved beyond merely providing visual information to becoming a means of reconstructing the space itself. In particular, in the field known as "immersive video," stimulating multiple senses such as sight, hearing, and touch allows viewers to be drawn into the narrative, blurring the boundaries between reality and the virtual experience. 【1】The Power of Video Supporting Immersive Experiences 【2】What is a Three-Sided Screen? - The Key to Video Production Supported by Projectors 【3】What are the Representative Pavilions Where You Can Actually See a Three-Sided Screen at the Expo? 【4】What Optical Thin Films are Necessary for Projectors to Achieve a Three-Sided Screen? 【5】What is the Future Where Three-Sided Screens and Projectors are Introduced into Homes?

Aug 18, 2025

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Added a meeting record summary feature utilizing generative AI to the health management system "HM-neo" - Achieving a reduction in the workload of recording industrial physician consultations and health guidance.

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NTT TechnoCross Corporation (Headquarters: Minato-ku, Tokyo, President: Atsuko Oka, hereinafter referred to as "NTT TechnoCross") will start providing a new version of its health management system "HM-neo," which includes a meeting record summarization feature powered by generative AI, from April 1, 2025 (scheduled).

Aug 18, 2025

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