We have uploaded a company introduction video for Sonic and a video of the upward spray of the ultrasonic spray nozzle manufactured by Sonaer on our YouTube channel.

"Sonic" drying is Sonic! We are introducing success stories and photos. [Simplified version]

This is a case study collection of Sonic Corporation's blower air knife systems. As success stories, we introduce how the Sonic air knife system provided technical solutions to issues such as labeling problems, removal of residues in the steel industry [removal of residues on plates], drying of automotive cylinders, insufficient drying of propane gas cylinders, and removal of residual water after cleaning contact lens pallets. We also present photographs. For more details, please contact us or refer to the catalog. We also have demo units available. You can try them in your factory! Alternatively, we can conduct simple tests at our company! Please consider it!

• Drying Equipment

A product that suppresses water splashing generated during the inspection, printing, labeling, and water drainage/drying of filled PET bottles, cans, bottles, and pouches before packaging.

The Sonic SMART Tunnel is a versatile water drainage drying system. It is a turnkey product designed to dry PET bottles, cans, and jars before inspection, printing, labeling, or packaging, with a processing capacity of 100 to 1500 CPM. Adaptability: The Sonic SMART Tunnel is a modular system. Due to its bolt-on design, it can be easily expanded if changes in product size or additional air knife configurations are needed due to increased production line demands.

• Beverage Production Equipment

Improved air knife of the traditional Tear Drop (tear-shaped) design! Enhanced blowing efficiency!!

■High-Speed XE Air Knife The Sonic Corporation's High-Speed XE Air Knife nozzle, further improved from the conventional Tear Drop shape, achieves excellent work efficiency. It efficiently laminarizes the air, resulting in minimal pressure loss and uniform blowing across the entire slot. One of its greatest features is that there are no control plates inside the air knife, allowing for uniform blowing from end to end. Additionally, it effectively draws in the surrounding air to create a powerful blow. We offer a wide variety of options for the number, position, direction, and length of the nozzle's piping installation. We also provide the world's only rotary air knife.

• Hydraulic Equipment

A specialized blower for draining/drying that uses a small motor to spin at high speed and create a large airflow!

Powerful air at over 25 m/s for water removal and drying! Furthermore, time-saving and energy-efficient! Sonic Corporation's "Blower & Air Knife" is a device that dramatically improves the efficiency of parts drying, food processing drying, and blowing away water droplets. Processes requiring 400 kPa of pressure can be achieved with an ultra-high efficiency of just 29 kPa! While achieving a 75% reduction in energy compared to compressed air, the water removal efficiency exceeds 95%, resulting in significant energy savings. ≪Sonic Corporation's Spiral Blower≫ 【Features】 ■ Lightweight and compact design ■ Generates a large volume of air with a small horsepower ■ Clean and dry air. Promotes evaporation with warm air at approximately 40°C ■ Energy-saving effects that greatly exceed those of compressors △▽△Basic Information△▽△ 【Product Lineup】 ■ Spiral Blower Using unique technology, it generates a large volume of air with energy efficiency compared to compressors and conventional blowers. The generated large volume of air can be supplied continuously without pulsation. The structure is also easy to maintain.

• Pneumatic Equipment

Blow away water, dust, and dirt from parts with high-speed air and dry quickly. Demo units are also available for loan!

Water removal drying with Sonic Corporation's blower and air knife! By rotating the fan inside the blower at a minimum of approximately 12,000 rpm to 20,000 rpm, it is possible to achieve a larger airflow than compressors or domestic blowers. Additionally, one of the greatest features of the Sonic air knife system is that it is very economical, consuming only a fraction of the power compared to similar operations using conventional compressed air. Environmentally, it not only operates at low noise levels but also contributes to the reduction of carbon dioxide emissions due to its low power consumption. Demo units are available for loan, so please feel free to contact us. 【Demo Units】 ★ Unit 1 (Sonic 70) Flow rate: 3 Nm³/min to 13 Nm³/min Motor size: 5.5 kW *With inverter ★ Unit 2 (Sonic 85) Flow rate: 4 Nm³/min to 20 Nm³/min Motor size: 7.5 kW *With inverter ★ Air Knife Total length: 610 mm Maximum wind speed: approximately 170 m/sec Connection diameter: 3 inches Slit width: approximately 1 mm Note: Please contact us if you need a hose.

• Pneumatic Equipment

Sonic Corporation's blower and air knife use high-speed air of up to 25.4 m/sec for water removal and drying! Energy-saving blower! Demo units available for loan!

Are there any issues with the water drainage and drying processes for beverages, food, food processing, etc., or with blowing off water droplets from cans, bottles, and PET bottles? ------ Such problems can be efficiently and economically solved by the Sonic Air Knife System's high air volume and high-speed air! Tasks that previously required pressure like that of a compressor can now be achieved with just 29 kPa! When comparing the air volume of a compressor and a Sonic Blower, obtaining an air volume of 7 m³/min requires 62.5 horsepower with a compressor, while the Sonic Blower achieves this with only 4 horsepower. The difference is significant compared to compressors and domestic blowers! 【Features】 ● Energy-saving effect reduces consumption by 75% compared to compressor air ● Water drainage efficiency of over 95% ● Generates large volumes of air with low horsepower ● The air is clean and dry, promoting evaporation with warm air at about 40°C ● Energy-efficient (compared to compressors) ● Lightweight and compact design *Demo units are available for loan, so please feel free to contact us. Additionally, if you can provide samples, we will conduct tests at our company.

• nozzle
• Pneumatic Equipment
• Other drying equipment

By rotating the air knife, even complex shapes can be optimally drained/dried!

A rotary air knife that seems like it should exist but doesn't The Sonic Corporation's rotary air knife (patented) has been developed for draining (blow-off) and drying parts with complex shapes. The gaps in the air knife are angled at 15° relative to the rotating axis, allowing it to eject high-speed air while changing the blowing surface at regular intervals for the areas that require draining or drying. This effectively drains and dries the uneven surfaces and sides of the workpiece, as a single air knife passes over the workpiece multiple times. The rotary air knife can reduce energy costs compared to draining/drying done by multiple air knives. Additionally, it saves space since the installation of multiple air knives is unnecessary.

• Pneumatic Equipment

Seeing is believing! Improve drying and reduce running costs by using a high-speed air knife to blow off air discharged from a high-volume blower!

Is there any problem with the Sonic food processing drying process and the blowing off of water droplets from cans/bottles? After sterilization and filling, it is also used for draining water before printing expiration dates on PET bottle caps, cans, retort packs, and for drying transport boxes. It is utilized in various industries, not only in the food industry but also for draining and drying automotive parts, steel plates and pipes, and semiconductor components. The Sonic Air Knife System's high airflow and high-speed air efficiently and economically solve these problems! For those who have not been able to resolve issues until now… we have numerous case studies for problem-solving! ***Videos will be updated regularly*** [Case Studies] - Examples for the food/beverage industry - Examples for the automotive industry - Examples for the pharmaceutical industry - Examples for the steel industry, etc. For more details, please contact us or download the catalog.

• nozzle
• Pneumatic Equipment
• Hot air dryer

Sales of the "VT Tank Dryer," which incorporates a patented mechanism from Sonic Corporation's blowers, have begun.

The "VT Tank Dryer" is a product that incorporates a mechanism to raise the temperature of air circulated by a blower without using heating heaters or heat sources. It is designed for drying tanks, mixing machines, tote tanks, and piping up to 500 cubic feet (14.16 m³) after liquid cleaning. This device forces a reduction in the time typically spent on natural drying or manual cleaning and drying processes. Time reduction = energy savings Time reduction = labor cost reduction Additionally, it is safe.

• Drying Equipment
• Other drying equipment
• Hot air dryer

Tilt the two air knives slightly and present a blowing method that focuses on the body and upper part.

The gap or slot of the air knife can be adjusted in length to allow for a wider gap. This means that the air knife, which is concentrated on the body, can maintain a standard gap while separately adjusting the knife gap at the top and bottom to hit the handle and the lower ring. This method not only allows the wind to effectively hit the body of the canister but also reduces the required power consumption. SONIC has also suggested further cost reduction by switching from plated steel pipes to ABS piping to lower prices even more. [Contents] [Issues] ○ Yankee Gas faced the problem of propane gas canisters not being sufficiently dry before going to the painting process while changing their solvent-based painting system. ○ Proper drying of the canisters is essential for effective painting. ○ The drying method they were using involved compressed air, which was ineffective and did not adequately remove moisture for painting. ○ High humidity means that no matter how much compressed air is applied, moisture remains on the canisters. For more details, please contact us or download the catalog.

• nozzle
• Pneumatic Equipment
• Drying Equipment

There was no need for additional construction, and it fit into the existing production line.

Sonic Corporation decided to operate the Sonic150 with 25 horsepower and two air knives, and to circulate air to raise the temperature coming from the air knives. The concept behind Sonic Corporation's revolutionary VT (patent pending) design is to utilize the pressure heat from the blower by partially circulating air. The exit temperature from the air knives will be approximately 45°C to 50°C. This method does not require an external thermal system. The air knives are installed about 10mm away from the bottles, allowing the bottles to pass through at a wind speed of approximately 9,300m/min. The high-speed air and heated exit temperature melt the ice and turn the remaining moisture into a mist. As a result, the bottles can be completely dried. [Content] [Issues] ○ Moisture and cold air leave water droplets on the glass, resulting in the reformation of water droplets before labeling. ○ Labels cannot be applied until the bottles are dried. ○ The injection and labeling of bottles require empty bottles to be stacked in a heated warehouse, and this process can only occur after they have been warmed. For more details, please contact us or download the catalog.

• nozzle
• Pneumatic Equipment
• Drying Equipment

I have made it possible to repeatedly position the air knife.

We proposed 12 Sonic 70 blowers with 7.5 horsepower motors, enclosures, Sonic HEPA filters, and two custom Sonic XE air knives measuring 13 inches. The performance of the air knives delivered at the beginning of this system perfectly matched the blow level requested by the customer. The results of the contamination test also confirmed that Sonic's HEPA filters maintained the requested 0.3μ. Additionally, to operate most effectively while keeping the noise level below 80dB, the angle and distance of the air knives are very important, so we manufactured custom Sonic air knives to fit the existing air knife enclosures, allowing for repeated positioning of the air knives. [Content] [Issues] - Compressed air with HEPA filters - The factory was using more compressed air for automatic devices on the production line and other equipment on a daily basis. - They were compelled to add another air compressor to avoid pressure drops due to increased demand for compressed air. For more details, please contact us or download the catalog.

• nozzle
• Pneumatic Equipment
• Drying Equipment

It has been proven to be the most cost-effective solution.

Sonic Corporation proposed an arrangement to blow a rotating air knife (patented) from above and a standard air knife from the side, positioned diagonally from top to bottom. Due to the low production speed and the complex shape of the engine block, it has been proven that the rotating air knife is suitable. The rotating air knife can achieve a rotation speed of 200 rpm. By rotating the air knife and then blowing, it can deliver multiple high-impact blows to the surface of the parts with a single air knife. In cases of such complex shapes, attempting to achieve the same drying with other methods would require the installation of six air knives. This technology has proven to reduce horsepower and provides the most cost-effective solution while utilizing limited space. [Content] [Issues] - The surface of the engine block has many complex irregularities, and if water remains in these areas, it can ultimately lead to defective products. - The factory has found existing drying methods to be inefficient and is seeking urgent solutions. For more details, please contact us or download the catalog.

• nozzle
• Pneumatic Equipment
• Drying Equipment

Non-contact water removal and drying of wire cables using Sonic Corporation's blower and air knife.

We would like to introduce a successful application of the Sonic SP Dryer cable drying machine. A manufacturer of low-voltage wires and cables, as well as bare aluminum and copper wires, needed to install a spark tester before the final packaging process. This meant that the wire, running at 3000 feet per minute (900 m/min), had to be completely dried before the spark test. Due to the rapid increase in line speed, traditional methods became costly and inefficient. If the cable is not completely dried, the inspection machine may misidentify it as defective. Because of the high-speed production at 3000 feet per minute (900 m/min), Sonic recommended the SP dryer. This is a drying device housed in a box that features energy-saving air knife technology (XE 42” long) with a centrifugal blower (Sonic 150, 20 horsepower). For more details, please contact us or refer to our catalog.

• nozzle
• Pneumatic Equipment
• Drying Equipment

Using it before the final drying provided results that exceeded expectations in terms of drying effectiveness.

Sonic Corporation's 96” (2.44m) air knife operates with the Sonic 100 (15 horsepower motor). Long steel plates flow under the air knife at speeds of 1.22m/min to 3.05m/min. The widths of these steel plates range from 48” to 96” (1.22m to 2.44m). Typically, this line runs for several days in two shifts and then stops for several days. Essentially, it operates continuously without stopping during the given shifts. This system provides unparalleled satisfaction to customers and has achieved exceptional drying effects when used before final drying to blow away a significant amount of residual water. [Content] [Issues] ○ After blasting the material, it needs to be wiped and all remaining sand particles must be completely blown away. ○ In special cases, residual shot can occur that passes through the cleaning brush. ○ Residual shot material sticks to large electromagnetic components, making transportation hazardous. For more details, please contact us or download the catalog.

• nozzle
• Drying Equipment
• others

Spraying fine particles without pressure! Atomization through the vibration of piezoelectric ceramics!! Low power consumption and low energy costs!!

Ultrasonic waves generated by piezoelectric ceramics are transmitted to the spray nozzle (atomizer), where they vibrate the liquid film to create extremely fine particles for spraying. Liquid can be supplied and sprayed into fine particles without the need for pressurization. The flow rate varies depending on the model, but it can accommodate a wide range from a minimum flow rate of 10 ml/min to a maximum of 100 ml/min. Since pressure is not applied to the liquid, there is very little splatter or rebound, eliminating waste of the applied liquid. Additionally, there is no need for a large painting booth. This achieves a reduction in capital investment and running costs. *This product is a dedicated accessory for the ultrasonic spray nozzle manufactured by Sonia Corporation.

• Ultrasonic Oscillator
• nozzle
• valve

Designed for ultra-low flow rates of 1 ml/min or less.

The stainless steel micro feed tube made by Sonia is designed for extremely low flow rates of less than 1 ml/min. *Of course, it can also be used at flow rates above 1 ml/min. The liquid flows through without touching the tip, which forms a uniform particle size. *This product is an accessory specifically for Sonia's ultrasonic spray nozzle.

• nozzle
• spray
• others

A new challenge with the Sonia Corporation's low-flow ultrasonic spray nozzle!

Low Flow Ultrasonic Spray Nozzle (Atomizer) The low flow spray nozzle (atomizer) manufactured by Sonia is designed to apply droplets (particles) of various viscosities in micron and submicron sizes without over-applying them to small parts. The nozzle shape comes in two types: flat and wide nozzle tips. It is suitable for concentrated application using an ultrasonic spray nozzle and a pinpoint air transport fixture (custom order), as well as for transporting very small droplets (particles). These spray nozzles can be easily applied to applications where coating control and uniform film are required. The spray nozzle is lightweight and ideal for coating systems using robots. The main body of the spray nozzle is made of stainless steel. *Custom micro feed tubes are suitable for low flow application and are available in stainless steel or PTFE fluororesin. The spray nozzle can be equipped with a spray shaper for pinpoint spraying or a wider spray for better coating control. *Micro feed tubes are optional.

• nozzle
• Other machine elements
• Other physicochemical equipment

A fixture for spreading wider than a wide-angle air transport fixture.

Dove Tail Spray Shaper The Dove Tail Spray Shaper is an air transport fixture, ideal for wide-angle spraying and flux coating. It can be used with all spray nozzles of NS and WS types. By changing the position of the Dove Tail Spray Shaper, it is possible to switch from a fan-shaped spray pattern to an elliptical spray pattern. *This product is a dedicated accessory for the ultrasonic spray nozzles manufactured by Sonia Corporation.

• nozzle
• Other physicochemical equipment
• Other surface treatment equipment

Designed for fluids that have a strong impact on stainless steel, such as pharmaceutical-related applications.

The Sonia Corporation's PTFE fluoropolymer microfeed tube is designed specifically for fluids that have a strong impact on stainless steel, particularly for pharmaceutical-related applications. The liquid must be completely isolated for reasons of hygiene and chemical reactions. *This product is an accessory specifically for Sonia Corporation's ultrasonic spray nozzle.

• nozzle
• Water Hydraulic Equipment
• others

A fixture for applying particles sprayed from an ultrasonic spray nozzle over a wide area.

The wide-angle air transport fixture is a device that uses gas or air to expand the spray angle. The wide-angle air transport fixture can be attached to the Narrow Spray models 60K50T and 130K50T. There is an air supply port on the side of the wide-angle air transport fixture. By injecting gas or air, the gas or air circulates inside, causing the particles sprayed from the ultrasonic spray nozzle to spread and be pushed out. By adjusting the gas volume, air volume, pressure, and the tip of the ultrasonic spray nozzle, a spray angle of up to approximately 100° can be achieved. *This product is a dedicated accessory for the ultrasonic spray nozzle manufactured by Sonia.

• nozzle
• Other physicochemical equipment
• Other surface treatment equipment

The Sonia Corporation's ultrasonic particle size generator transforms liquids into fine particles!

The ultrasonic particle generator transforms low-viscosity liquids into fine particles. Our company's compact 2.4MHz NO model 241T uses a Teflon-coated nebulizer. This device is fully microcontroller-based, allowing users to program operating parameters while handling various applications for actual particle generation. The front panel is equipped with an LCD that enables users to vary the particle generation rate from 0% to 100% in 5% increments. For special processes, such as applying small parts, a device is incorporated that can adjust the flow rate between 0-2 cfm to move particles out of the vessel where they are created. This air source and all other connections feature easily removable 304SS fittings and Teflon O-rings, allowing for easy adaptation to cleaning, external gas supply, or vacuum connections. The 304SS Tee (also available with Teflon coating) is designed to trap particles, with a small amount of airflow/gas/vacuum used to move particles from the device.

• Ultrasonic Oscillator
• Other physicochemical equipment
• others

Flow spray of 2 mmlit/min or less is possible!

Sonaer low-flow spray nozzle manufactured by Sonia Co. It can focus on small parts without waste by creating micron and sub-micron particles. There are two types of nozzles: flat and wide spray tips. These nozzles are ideal for pinpoint spray shaping, focusing particles and minimizing solution waste. With these nozzles, coating control becomes possible, easily adapting to applications that require thin and uniform application. This nozzle is lightweight, making it attractive for use in robotic coating systems. The nozzle comes in a lightweight black aluminum case (custom-made) or a stainless steel case with a stainless steel inner feed tube. The micro feed tube can be used for microliter capacities and is available in stainless steel and PTFE. The nozzle can utilize a spray shaper for pinpoint spraying, allowing for better control of your coating applications.

• nozzle
• valve
• Etching Equipment

Designed to use fast-reacting liquids and capable of stirring in a short time!

The Sonia dual micro feed tube is designed to use fast-reacting liquids and can be stirred in a short amount of time. The material is stainless steel. The dual micro feed tube has two liquid supply ports, one at the top and the other on the side. *This product is a dedicated accessory for Sonia ultrasonic spray nozzles.*

• nozzle
• others

Air transport fixture for spraying in a square or rectangular shape.

This is an air transport device designed to spray particles from an ultrasonic spray nozzle in a square or rectangular shape. Its main application is for coating purposes. By adding a small amount of gas or air, it applies to square, rectangular, or flat substrates. By adjusting the distance from the workpiece and the pressure of the transport gas or air, various sizes and shapes of spray patterns can be achieved with the ultrasonic spray nozzle manufactured by Sonia. *This product is a dedicated accessory for the ultrasonic spray nozzle made by Sonia.*

• nozzle
• Other physicochemical equipment
• Other surface treatment equipment

It precisely sprays fine particles!

The pinpoint air transport fixture generates high-quality, fine particles and can uniformly apply them to medical coatings and other small precision devices. The spray speed is slow, making it suitable for applying expensive chemicals in a thin layer with minimal use. It excels not only in coating and manufacturing applications for medical precision instruments but also in uses such as stent coating and catheter coating, providing excellent reproducibility of spray speed and particle diameter, while significantly reducing the consumption of the coating agent. *This product is a dedicated accessory for the ultrasonic spray nozzle manufactured by Sonia Corporation.*

• nozzle
• Other physicochemical equipment
• Other surface treatment equipment

It is a subcutaneous solvent delivery device that can coat evenly and thinly.

Sonia's hypodermic needle spray attachment allows for precise and uniform thin coating, generating high-quality fine particles in a relatively narrow range. It is suitable not only for improving biocompatibility and drug delivery but also for preventing restenosis and thrombosis. It prevents clogging, provides uniform film thickness and density with low-speed application, and reduces wasteful coating. *This product is a dedicated accessory for Sonia's ultrasonic spray nozzle.*

• Ultrasonic Oscillator
• nozzle
• spray

We would like to introduce "Stability 2" handled by FCR and Bio Co., Ltd. This product is a jacket tube with a rack lid lock and anti-rotation function (compatible capacity 2.1ml). Additionally, for products equipped with the rack ID function, a 2D code for rack ID is provided on the bottom surface of the rack, allowing simultaneous reading of the tube ID (bottom surface 2D code) and rack ID within the rack, thereby reducing stress on samples during the reading process. 【Features】 ■ Polypropylene ■ Autoclavable ■ DMSO compatible ■ Compatible with liquid nitrogen vapor *For more details, please download the PDF or feel free to contact us.

"ROBO TUBE" is a microtube with 1D/2D code that achieves excellent sealing and fitting properties. By integrating polypropylene and thermoplastic elastomer through one-shot molding, it realizes superior sealing and fitting. Compared to conventional microtubes, the opening and closing of the cap is very smooth, reducing the stress of cap operation. 【Features】 ■ The opening and closing of the cap is very smooth compared to conventional microtubes ■ Reduces the stress of cap operation ■ Innovative two-color molding of polypropylene and thermoplastic elastomer ■ Achieves excellent sealing and fitting properties ■ High compatibility with lab automation *For more details, please download the PDF or feel free to contact us.

We have unveiled two new products. 【Downflow Dust Collector (DFPRE Large Series)】 A packaged dust collector that combines productivity and practicality. It uses downward airflow to reduce filter load, leading to lower maintenance costs. Suitable for various industrial sectors including metal and machining, industrial applications, and waste recycling. 【Workstation Dust Collector (DBE Series)】 A dust collector integrated with a workstation, saving space. Recommended for dust control in manufacturing processes such as grinding, polishing, cutting, and finishing. It accommodates long and heavy workpieces. Applicable in various manufacturing processes including metalworking, aircraft parts manufacturing, automotive manufacturing, and industrial machinery manufacturing. For more details, please refer to the downloadable catalog or contact us. (C) Nippon Donaldson, Ltd. All rights reserved.

● To determine the sealing and waterproofing of sealed products based on pressure changes, it is not necessary to conduct tests that involve spraying water on the product or immersing it in water. ● Once the product is placed in a dedicated fixture within the inspection device, waterproofing can be quantitatively confirmed through automatic measurement. ● The target product size is W 300 × D 210 × H 100 mm or smaller. ● The target products include automotive cameras, smartphones, ECUs, small motors, and other packaging containers, and are effective for any products that require confirmation of sealing, waterproofing, and airtightness. ● For product specifications and details, please contact us.

In battery manufacturing lines, if components containing copper are used, there is a possibility that metal powder may mix in, dissolve, ionize, and pass through the separator, causing a malfunction that connects the positive and negative electrodes. Such minute metal powders may not be detected during pre-shipment inspections, and even if they are found, they can lead to various issues, such as the need to increase inspection processes to detect them. Therefore, Fukuda has developed a copper-free (all stainless steel) air leak tester that can be safely used in the production lines of battery manufacturers and secondary battery manufacturing equipment manufacturers. For product specifications and details, please refer to the "Related Product Information" and "Related Catalogs" below.