[Opening of Osaka Showroom] (Exhibition of Metal to Resin Products)

Lightweight and cost reduction of metal parts with "resin" that excels in heat resistance and chemical resistance!

At Fuchu Plaza, we are promoting the resinization of metal parts through technological development and offering proposals. Since our founding in 1967, we have achieved over 3,000 instances of metal alternatives. In many cases, metal parts and die-cast products that require mechanical strength and durability can be resinized by utilizing engineering plastics. By resinizing metal parts, there are benefits such as weight reduction, rust prevention, and cost reduction. 【Features】 ■ Lightweight compared to metal parts! ■ Cost reduction compared to metal parts! ■ Excellent impact resistance, wear resistance, and chemical resistance! ■ Supports a wide variety of small lot production! *For more details, please contact us or download and view the catalog.

• plastic

Achieve astonishingly thick meat!

We will shape astonishingly thick materials! Past achievements: PAI 150×100×30mm Fluororesin φ150×16mm PSU φ800×15mm PPS φ125×15mm U Polymer φ300×15mm A Model φ170×20mm 6 Nylon φ30×470mm Door handle PC/PA 300×150×maximum thickness 60mm Transparent acrylic φ120×30mm No voids PS with foaming agent φ110 sphere We make thicknesses that are impossible with injection molding possible!

• plastic

Integration of different materials and resin!!

Not only metals, but also resin mesh, filters, rubber, etc. can be insert molded. It is also possible to mold items like coins floating in the center of acrylic transparent products. We can accommodate from the pleating process of filters!

• plastic

No need to worry about rust at all! It can be used with hard materials without the tips of the nails getting crushed!

The plastic nails made of engineering plastic from Fuchu Pro are completely free from rust concerns. Post-processing is simply done by lightly tapping and breaking them. Additionally, tools such as saws and planers can be used after installation. They can be used on hard materials without the nail tips being crushed. The use of ultra-high-volume molds has also achieved cost benefits. 【Features】 ■ OEM production possible with engineering plastic material containing 60% glass fiber! ■ Cost benefits achieved through ultra-high-volume molds! ■ We propose tip shapes that are easy to drive into wood and are difficult to pull out! *For more details, please contact us or download the catalog to view.

• plastic

We will perform injection molding of cutting parts.

Consider shapes that can only be achieved through cutting processes from the mold proposal and convert them into injection molding. This enables cost reduction!

• plastic

We provide integrated production from proposal, design, structure, material suggestion, mold making, molding, to assembly.

Leave it to the professional group specializing in engineering plastics! Benefits of plasticization! - Difficult to conduct heat - Rust resistance - Improved sound insulation - Lightweight - Freedom of coloring - Cost reduction due to no post-processing - Cost reduction by integrating multiple parts

• Contract manufacturing

Fully unmanned driving factory

1) 24/7 unmanned production support! 2) Consistent temperature management throughout the year! 3) Stable quality supply with the latest hybrid molding machines! 4) Automation support from gate cutting to image inspection and packaging!

• Contract manufacturing

Resin gear molding

We aim to reduce costs through complete automation with gear-specific molding machines and automatic box-changing devices, ensuring stable quality supply in a temperature-controlled environment throughout the year!

• plastic

We will completely seal and form the insert in resin while suspending it in mid-air!!

The insert is suspended in mid-air and completely sealed with resin. The insert can be made of materials such as metal, rubber, or magnets, as long as they have a certain degree of hardness. (They must be able to withstand injection heat and pressure.) * Golf balls / Ground golf balls * Magnetic impellers * Ball valve balls

• plastic

Aluminum die casting ⇒ Resin conversion (PPS) 37 years of experience

We specialize in the resinization of metal parts, and we began developing resin prototypes for submersible pumps in 1977, achieving mass production in 1978. Since then, we have received numerous development requests from various pump manufacturers and have been mass-producing our products. ■□■Examples of Adoption■□■ ■Submersible Pumps (Housing, Impeller, Base) ■Chemical Pumps (Housing, Impeller, Base) ■Vacuum Pumps (Base)

• Contract manufacturing
• Processing Contract

Molding technology that minimizes internal stress as much as possible.

【Electric Tool Housing】 The housings for electric tools are representative of the established engineering plastic Fuchu-Pura, which requires various conditions such as dimensional accuracy, impact resistance, heat resistance, and oil resistance. By accurately selecting the appropriate resin, we have successfully created products that fully satisfy these requirements. This is the foundation of all molding technologies of Fuchu-Pura. We provide all the excellent molding technologies cultivated through eternal achievements and relentless refinement. 【Transparent Super Engineering Plastic】 Medical devices and food equipment: traditional reinforced glass ⇒ super engineering plastics (PEI) (PES) (PSF) are used for resin conversion. The resin selection is characterized by chemical resistance and hydrolysis resistance, and stress relief is achieved through molding technology. <Selected Resins> PEI (Ultem) PES PSF (Udel) Transparent nylon (Trogamid) TPX

• Contract manufacturing

Integrated molding of different materials (insert molding)

At Fuchu Pura, we have made numerous products practical through the development of groundbreaking molding know-how (FP process), which was previously considered impossible. For example, the development of seamless molding for two-piece golf balls. This involves a technique that positions a special rubber core at the center of the ball. This was an industry-first development. The impeller for magnetic pumps, which was created by applying this technology, emerged from this. Until then, it was common to insert a magnet into the main body and then seal it with a lid, but this method could not ensure a perfect fit between the main body and the magnet. The issues with this product were the wobbling and noise generated during rotation.

• Contract manufacturing

Enabling integrated molding of different materials!

In addition to flat nets, fan-shaped nets, ring-shaped nets, mountain-fold nets, and metal nets are also integrated through injection molding.

• Contract manufacturing

Threatening thick meat shaping!!

Even with thick meat, we will shape it while minimizing voids as much as possible!

• Contract manufacturing

Molding technology to suppress the reduction of weld line strength.

【Projector Screen Frame】 Material: MXD-6 Lenny GB65% Machined from aluminum casting, it has been integrated with resin to achieve significant cost reduction.

• Contract manufacturing

The "EVFP-φ51 850V/1000V" is a high-voltage automotive fuse (ceramic material) that excels in heat resistance and durability, suitable for DC 850V/1000V. It is commonly used as a main circuit protection fuse for high-voltage battery packs, drive motors, and charging systems in BEVs and HEVs. It is often adopted as an automotive fuse for high-voltage circuits to meet the needs of hybrid cars and electric vehicles. The EV fuse developed by PEC has been adopted not only by domestic automakers but also by manufacturers worldwide, and it continues to be improved, becoming the global standard for fuses.

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact on the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without any thermal impact on the base material. Repairs can be conducted in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is required, please contact us.

This is an air leak tester for battery cases of electric vehicles (EVs). The battery case has the characteristic of being "large with a significant internal volume, and its structure may deform due to internal pressure." As a result, air leak testing generates "noise caused by its large size and capacity" and "noise caused by expansion or deformation due to internal pressurization." To mitigate this noise, this device features a newly developed smoothing function and a linear fitting correction function used in combination during measurement. Additionally, to achieve low-pressure control that is difficult to manage and to expand flow for large volumes, we provide a bypass box (CBU-600) equipped with an electro-pneumatic regulator for precise pressure control and a pressurization valve with a large effective diameter to supply high flow rates. Measurement methods: Work-Work comparison, Work-Master comparison, Fixed Master comparison Measurement pressure range: 10 kPa, 20 kPa, 50 kPa (depending on specifications) Gauge pressure sensor accuracy: ±2% F.S. Differential pressure sensor accuracy: ±0.5% F.S. Group settings: 0 to 31 groups Power supply voltage / Power consumption: AC100 to 240 V / 100 VA

Fukuda's new flagship model. - Masterless type (FLA-0200 series) - General type (FLA-0201 series) Two models of air leak testers. With the mastering correction function, high-precision measurements can be achieved in a short time. Please take a look at the catalog.