Presentation of Case Studies: Are you struggling with durability and precision in end mills and special cutters?

Reduce setup time and improve dimensional accuracy with general-purpose tools! Contribute to significant reductions in time and cost! Are you struggling with durability and precision with end mills and special cutters?

This document is a collection of product case studies from Kato Seiko, a company that produces highly precise special tools in response to advanced precision machining technology. We introduce various product case studies, including "special cutters" for the automotive industry and "special tool end mills" for the optical and medical device industries. For high-precision and durable special tools, please leave it to us. [Contents (excerpt)] ■ Product case studies (for the automotive industry) ■ Product case studies (for the optical and medical device industries) ■ Product case studies (for aircraft parts and CFRP, FRP processing) ■ Product case studies (for CFRP, FRP processing) * For details, please view the PDF data from the download. * If you wish to make technical inquiries or request a quote, please check "Request for Quote" in the inquiry form and apply.

• cutter

Whether it's small lots or mass production, we can process according to your needs! Examples of manufacturing reamer vanishing drills *Also for the aerospace industry!

This document presents a case study of the production of reamer vanishing drills by Kato Seiko, a company that produces highly precise special tools in response to advanced precision machining technology. We conduct hearings from various angles, including current cutting conditions, machines, tooling, clamps, and workpieces, to analyze issues and propose optimal shapes and cutting conditions. We can also provide prototypes, allowing us to offer products that better match the customer's intended use and environment. Whether for small lots or mass production, we can process according to your needs. *For details, please refer to the PDF data available for download. *If you wish to discuss technical matters or request a quote, please check "Request for Quote" in the inquiry form and apply.

• drill

High-precision special tools and special molds that meet advanced precision machining technology! Stabilizing dimensional accuracy! Machining tailored to your needs, whether for small lots or mass production!

Kato Seiko Co., Ltd. produces high-precision special cutting tools and special form tools to meet the increasingly sophisticated and diverse needs of our customers. We can process both small lots and mass production according to your requirements. We also offer the possibility of submitting prototypes, allowing us to provide products that better match your intended use and operating environment. 【Products Offered】 ■ Multi-step drills ■ Reamers ■ End mills ■ Flat drills ■ Half-moon drills ■ Form tools ■ Recess tools ■ Side cutters ■ Form cutters, etc. * For details, please refer to the PDF data available for download. * If you would like technical consultation or a quote, please check "Request for Quote" in the inquiry form and apply.

• drill

Whether it's small lots or mass production, we can process according to your needs! Examples of drill manufacturing *Also for the aerospace industry!

This document presents case studies of drill production by Kato Seiko, a company that manufactures high-precision special tools in response to advanced precision machining technology. We conduct hearings from various angles, including current cutting conditions, machines, tooling, clamps, and workpieces, to analyze issues and propose optimal shapes and cutting conditions. We can also provide prototypes, allowing us to offer products that better match your intended use and environment. Whether for small lots or mass production, we can process according to your needs. We will provide estimates based on your desired materials and specifications, so please feel free to contact us first. *For details, please view the PDF data from the download. *If you wish to consult on technical matters or request an estimate, please check "Request for Estimate" in the inquiry form and apply.

• drill

Whether it's small lots or mass production, we can process according to your needs! Examples of end mill manufacturing *Also for the aerospace industry!

This document presents case studies of end mill production by Kato Seiko, a company that produces high-precision special tools in response to advanced precision machining technology. We conduct hearings from various angles, including current cutting conditions, machines, tooling, clamps, and workpieces, to analyze issues and propose optimal shapes and cutting conditions. We can also provide prototypes, allowing us to offer products that better match your intended use and environment. Whether for small lots or mass production, we will process according to your needs. We will provide estimates based on your desired materials and specifications, so please feel free to contact us first. *For details, please refer to the PDF data available for download. *If you wish to consult on technical matters or request an estimate, please check "Request for Estimate" in the inquiry form and apply.

• End Mills

Support for multiple blades is also possible! Introducing examples of product manufacturing for the optical and medical device industries.

We would like to introduce our product case for the optical and medical equipment industry: "Special Tool End Mill." Due to very strict dimensional accuracy standards, we are particular about the production of various shapes and cutting edges, and we can accommodate multiple flutes. The target products for processing include various camera parts (barrels, mounts, bodies, etc.) and various medical components. [Features] - Focus on producing various shapes and cutting edges - Capable of handling multiple flutes - Production capacity: made to order - Machinery used: CNC tool grinding machines - Work size: 2 to 20φ *For details, please view the PDF data from the download. *If you would like technical consultation or a quote, please check "Request for Quote" in the inquiry form and apply.

• End Mills

Introducing examples of product manufacturing for the automotive industry, designed with a focus on high efficiency and durability!

We would like to introduce our product case for the automotive industry, the "Special Cutter." This cutter is designed with high efficiency and durability in mind, and we select materials and coatings based on our expertise according to the conditions of the cutting process. It can be used as a cutting tool for various automotive-related parts, such as brake calipers (cast iron, aluminum). 【Features】 ■ Designed for high efficiency and durability ■ Materials and coatings are selected based on expertise according to cutting conditions ■ Production capacity: made to order ■ Machinery used: primarily CNC tool grinding machines, produced by our machines and craftsmen ■ Work size: 3 to 42 mm in diameter *For details, please refer to the PDF data available for download. *If you have technical inquiries or would like a quote, please check "Request for Quote" in the contact form and apply.

• cutter

Sizes can be customized to your needs! Here are examples of products made for aircraft parts and CFRP/FRP processing.

We would like to introduce our case study of the production of "special end mills" for aircraft parts and CFRP/FRP processing. Depending on the processing conditions, there are some processes that cannot be performed using wet processing, and we take into account cutting performance and heat management. Various aircraft parts and components made of CFRP, FRP, etc., are the target for processing. 【Features】 ■ Consideration for cutting performance and heat management ■ Production capacity: made to order ■ Processing materials: CFRP, FRP, titanium, Inconel, etc. ■ Machinery used: Primarily CNC tool grinding machines, produced by our machines and craftsmen ■ Work size: 3 to 20φ (sizes can be adjusted according to requests) * For details, please refer to the PDF data available for download. * If you would like technical consultations or estimates, please check "Request for Estimate" in the inquiry form and apply.

• End Mills

We manufacture special tools used for precision machining, such as those aimed at improving accuracy! Orders can be placed for both small lots and mass production! Examples of special tool manufacturing!

This document presents case studies of special tools produced by Kato Seiko, a company that manufactures high-precision special tools in response to advanced precision machining technology. We conduct hearings from various angles, including current cutting conditions, machines, tooling, clamping, and workpieces, to analyze issues and propose shapes and cutting conditions tailored to customer requests. We can also provide prototypes, allowing us to offer products that better match your intended use and operating environment. Whether for small lots or mass production, we will process according to your needs. We will provide estimates based on your desired materials and specifications, so please feel free to contact us. *For more details, please refer to the PDF document or feel free to reach out to us.*

• Other cutting tools

In the latest "Age Estimation Evaluation Test" conducted by NIST, the AI facial recognition engine "FaceMe" ranked 5th in the world. 【What is the NIST FATE Age Estimation Evaluation Test?】 The NIST FATE Age Estimation Evaluation Test is one of the international benchmarks for facial analysis technology conducted by the National Institute of Standards and Technology (NIST) in the United States, which evaluates the age estimation accuracy of AI algorithms using a large-scale facial image dataset. 【Evaluation Results of FaceMe】 - World Ranking: 5th FaceMe ranked 5th among 20 global vendors, demonstrating top-class accuracy in an international competitive environment. - Mean Absolute Error (MAE): 2.87 years The average error in FaceMe's estimated age is 2.87 years, with only a 0.35-year difference from the top-ranked algorithm, achieving world-class accuracy. *MAE (Mean Absolute Error): Quantifies the error in estimated age (the smaller the number, the higher the accuracy). *NIST conducted the evaluation using 1 million facial images of individuals aged 18 to 30.

In recent times, there has been a growing interest in infection control measures and facility hygiene management. Our company offers non-contact sensor products that are recommended for commercial facilities, food factories, and nursing and caregiving facilities. 【Sensors for Automatic Doors】 ● Light Touch Sensor HA-T401 … When you wave your hand in front of the automatic door, the sensor detects the movement and opens or closes the door. It is recommended for making doors that use touch switches non-contact. ● Hand Wave Sensor PF-R5, PF-U2, DHS-1 … Opens and closes the automatic door by waving your hand in front of the sensor. ● Foot Switch PF-01S/01D/03S/05 … Opens and closes the automatic door by placing your foot in the opening. 【Access Control System】 ● Face Recognition + Unmanned Temperature Measurement DS Series … Capable of detecting mask-wearing and measuring body temperature simultaneously with face recognition. ● Automatic Disinfectant Spray Dispenser PHW-03B … Automatically sprays disinfectant when you wave your hand in front of the sensor. 【Nursing and Care Sensors】 ● Infrared Bed Exit Sensor "Just Place It Pole-kun" … This bed exit sensor is installed next to the bed and alerts via nurse call when the subject enters the detection range. ◎ For more details, please download the catalog or contact us.

[To the owners of parking lots and parking lot construction companies] "I'm worried about the possibility of colliding with pedestrians when exiting the parking lot..." Among vehicle entrances to parking lots, stores, residences, and factories, those facing sidewalks or roadways are particularly prone to dangerous incidents such as collisions with pedestrians or between vehicles. To alleviate such concerns, Hotron proposes a [Vehicle Exit Warning Sensor] that detects vehicle departures at various sites and alerts the surroundings with LED lights and buzzers. The system consists of a simple configuration of "Sensor" + "Controller" + "Switching Power Supply (24V)" + "LED Rotating Light." *When using the exit warning system, we kindly ask customers to arrange for the switching power supply (24V), LED rotating light, control panel, circuit breaker, etc. Since it can be retrofitted, it can also be used for existing parking lot entrances. [Contents Included] ○ Vehicle Exit Warning System Configuration ○ Comparison Table of Exit Warning Sensors ○ Four Modes ○ Wide Range of Applications ○ Customer Feedback ○ Appearance Diagram / Specifications ◎ For more details, please contact us or download the catalog.

● The production time for casting prototypes can be shortened! Since model production is not required, the time needed to create prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! With one molding process, different products with similar shapes or varying dimensions can be molded at the same time. This allows for the verification of multiple types in a short period.

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact to the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If you require a detailed technical explanation, please contact us.