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  3. 加藤精工 本社
  4. 【Presentation of Case Studies】Are there any concerns about durability and precision with end mills and special cutters?
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  • Jun 05, 2023
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Jun 05, 2023

【Presentation of Case Studies】Are there any concerns about durability and precision with end mills and special cutters?

加藤精工 加藤精工 本社
This document is a collection of production case studies from Kato Seiko, a company that produces high-precision special tools that meet advanced precision machining technology. We introduce various production case studies, including "special cutters" for the automotive industry and "special tool end mills" for the optical and medical device industries. For high-precision and durable special tools, please leave it to us. Additionally, we also accept test machining requests according to your needs. If you are interested, please feel free to contact us using the form below.
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[Case] Improvement of dimensional accuracy and process consolidation - General type tools/cutters/end mills

Reduce setup time and improve dimensional accuracy with general-purpose tools! Contribute to significant reductions in time and cost! Are you struggling with durability and precision with end mills and special cutters?

This document is a collection of product case studies from Kato Seiko, a company that produces highly precise special tools in response to advanced precision machining technology. We introduce various product case studies, including "special cutters" for the automotive industry and "special tool end mills" for the optical and medical device industries. For high-precision and durable special tools, please leave it to us. [Contents (excerpt)] ■ Product case studies (for the automotive industry) ■ Product case studies (for the optical and medical device industries) ■ Product case studies (for aircraft parts and CFRP, FRP processing) ■ Product case studies (for CFRP, FRP processing) * For details, please view the PDF data from the download. * If you wish to make technical inquiries or request a quote, please check "Request for Quote" in the inquiry form and apply.

  • cutter

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[Example] Time Reduction through Process Consolidation: Total Type Reamer Vanishing Drill

Whether it's small lots or mass production, we can process according to your needs! Examples of manufacturing reamer vanishing drills *Also for the aerospace industry!

This document presents a case study of the production of reamer vanishing drills by Kato Seiko, a company that produces highly precise special tools in response to advanced precision machining technology. We conduct hearings from various angles, including current cutting conditions, machines, tooling, clamps, and workpieces, to analyze issues and propose optimal shapes and cutting conditions. We can also provide prototypes, allowing us to offer products that better match the customer's intended use and environment. Whether for small lots or mass production, we can process according to your needs. *For details, please refer to the PDF data available for download. *If you wish to discuss technical matters or request a quote, please check "Request for Quote" in the inquiry form and apply.

  • drill

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[Engineering Concentration] Special tools and special molds: drills, reamers, end mills

High-precision special tools and special molds that meet advanced precision machining technology! Stabilizing dimensional accuracy! Machining tailored to your needs, whether for small lots or mass production!

Kato Seiko Co., Ltd. produces high-precision special cutting tools and special form tools to meet the increasingly sophisticated and diverse needs of our customers. We can process both small lots and mass production according to your requirements. We also offer the possibility of submitting prototypes, allowing us to provide products that better match your intended use and operating environment. 【Products Offered】 ■ Multi-step drills ■ Reamers ■ End mills ■ Flat drills ■ Half-moon drills ■ Form tools ■ Recess tools ■ Side cutters ■ Form cutters, etc. * For details, please refer to the PDF data available for download. * If you would like technical consultation or a quote, please check "Request for Quote" in the inquiry form and apply.

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[Production Example] Cost Reduction through Dimension Accuracy Stabilization and Setup Reduction - General Type Drill

Whether it's small lots or mass production, we can process according to your needs! Examples of drill manufacturing *Also for the aerospace industry!

This document presents case studies of drill production by Kato Seiko, a company that manufactures high-precision special tools in response to advanced precision machining technology. We conduct hearings from various angles, including current cutting conditions, machines, tooling, clamps, and workpieces, to analyze issues and propose optimal shapes and cutting conditions. We can also provide prototypes, allowing us to offer products that better match your intended use and environment. Whether for small lots or mass production, we can process according to your needs. We will provide estimates based on your desired materials and specifications, so please feel free to contact us first. *For details, please view the PDF data from the download. *If you wish to consult on technical matters or request an estimate, please check "Request for Estimate" in the inquiry form and apply.

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[Production Example] Ideal for Improving Dimensional Accuracy - General Type End Mill

Whether it's small lots or mass production, we can process according to your needs! Examples of end mill manufacturing *Also for the aerospace industry!

This document presents case studies of end mill production by Kato Seiko, a company that produces high-precision special tools in response to advanced precision machining technology. We conduct hearings from various angles, including current cutting conditions, machines, tooling, clamps, and workpieces, to analyze issues and propose optimal shapes and cutting conditions. We can also provide prototypes, allowing us to offer products that better match your intended use and environment. Whether for small lots or mass production, we will process according to your needs. We will provide estimates based on your desired materials and specifications, so please feel free to contact us first. *For details, please refer to the PDF data available for download. *If you wish to consult on technical matters or request an estimate, please check "Request for Estimate" in the inquiry form and apply.

  • End Mills

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【製品製作事例】特殊工具・エンドミル.PNG

[Production Case] Reduced Time and Costs through Process Consolidation - General Type Special Tool End Mill

Support for multiple blades is also possible! Introducing examples of product manufacturing for the optical and medical device industries.

We would like to introduce our product case for the optical and medical equipment industry: "Special Tool End Mill." Due to very strict dimensional accuracy standards, we are particular about the production of various shapes and cutting edges, and we can accommodate multiple flutes. The target products for processing include various camera parts (barrels, mounts, bodies, etc.) and various medical components. [Features] - Focus on producing various shapes and cutting edges - Capable of handling multiple flutes - Production capacity: made to order - Machinery used: CNC tool grinding machines - Work size: 2 to 20φ *For details, please view the PDF data from the download. *If you would like technical consultation or a quote, please check "Request for Quote" in the inquiry form and apply.

  • End Mills

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【製品製作事例】特殊カッター.PNG

[Production Example] Achieving dimensional stabilization and process consolidation! General-purpose special cutter

Introducing examples of product manufacturing for the automotive industry, designed with a focus on high efficiency and durability!

We would like to introduce our product case for the automotive industry, the "Special Cutter." This cutter is designed with high efficiency and durability in mind, and we select materials and coatings based on our expertise according to the conditions of the cutting process. It can be used as a cutting tool for various automotive-related parts, such as brake calipers (cast iron, aluminum). 【Features】 ■ Designed for high efficiency and durability ■ Materials and coatings are selected based on expertise according to cutting conditions ■ Production capacity: made to order ■ Machinery used: primarily CNC tool grinding machines, produced by our machines and craftsmen ■ Work size: 3 to 42 mm in diameter *For details, please refer to the PDF data available for download. *If you have technical inquiries or would like a quote, please check "Request for Quote" in the contact form and apply.

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【製品製作事例】特殊エンドミル.PNG

[Production Example] Improved Dimensional Accuracy / Reduced Setup Time for Labor Savings - Special End Mill

Sizes can be customized to your needs! Here are examples of products made for aircraft parts and CFRP/FRP processing.

We would like to introduce our case study of the production of "special end mills" for aircraft parts and CFRP/FRP processing. Depending on the processing conditions, there are some processes that cannot be performed using wet processing, and we take into account cutting performance and heat management. Various aircraft parts and components made of CFRP, FRP, etc., are the target for processing. 【Features】 ■ Consideration for cutting performance and heat management ■ Production capacity: made to order ■ Processing materials: CFRP, FRP, titanium, Inconel, etc. ■ Machinery used: Primarily CNC tool grinding machines, produced by our machines and craftsmen ■ Work size: 3 to 20φ (sizes can be adjusted according to requests) * For details, please refer to the PDF data available for download. * If you would like technical consultations or estimates, please check "Request for Estimate" in the inquiry form and apply.

  • End Mills

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【製作事例進呈中!】受注生産型 『特殊工具製作事例』.PNG

[Presentation of Production Case] Reduction of Setup Time and Consolidation of Processes - Order Production Type General Special Tool

We manufacture special tools used for precision machining, such as those aimed at improving accuracy! Orders can be placed for both small lots and mass production! Examples of special tool manufacturing!

This document presents case studies of special tools produced by Kato Seiko, a company that manufactures high-precision special tools in response to advanced precision machining technology. We conduct hearings from various angles, including current cutting conditions, machines, tooling, clamping, and workpieces, to analyze issues and propose shapes and cutting conditions tailored to customer requests. We can also provide prototypes, allowing us to offer products that better match your intended use and operating environment. Whether for small lots or mass production, we will process according to your needs. We will provide estimates based on your desired materials and specifications, so please feel free to contact us. *For more details, please refer to the PDF document or feel free to reach out to us.*

  • Other cutting tools

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Related catalog(4)

Kato Seiko Co., Ltd. Product Production Case Collection

Kato Seiko Co., Ltd. Product Production Case Collection

TECHNICAL
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[Product Production Example] Special Cutter

[Product Production Example] Special Cutter

TECHNICAL
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[Product Case Study] Special End Mill

[Product Case Study] Special End Mill

TECHNICAL
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[Product Production Example] Special Tool End Mill

[Product Production Example] Special Tool End Mill

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Slim 4 (Four) 48 W Jacket Tubes

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We would like to introduce 'Slim 4' handled by FCR & Bio Co., Ltd. This product is a jacket tube with a rack lid lock and anti-rotation function (compatible capacity 4.1ml). It is autoclavable and suitable for DMSO and vapor phase of liquid nitrogen. Additionally, it features a screw cap that does not use O-rings, packing, or gaskets. 【Features】 ■ Polypropylene ■ Autoclavable ■ DMSO compatible ■ Suitable for vapor phase of liquid nitrogen *For more details, please download the PDF or feel free to contact us.

Nov 07, 2025

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■■ Sealed Product Air Leak Test Device | MSZ-0701 series ■■ New standard for waterproof testing. "Dry" non-destructive testing that does not wet electronic devices or packaging. Capable of testing the waterproofness of sealed products (equivalent to IPX7, IPX8).

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● To determine the sealing and waterproofing of sealed products based on pressure changes, it is not necessary to conduct tests that involve spraying water on the product or immersing it in water. ● Once the product is placed in a dedicated fixture within the inspection device, waterproofing can be quantitatively confirmed through automatic measurement. ● The target product size is W 300 × D 210 × H 100 mm or smaller. ● The target products include automotive cameras, smartphones, ECUs, small motors, and other packaging containers, and are effective for any products that require confirmation of sealing, waterproofing, and airtightness. ● For product specifications and details, please contact us.

Nov 07, 2025

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■■ The measurement section is made of all stainless steel! General-purpose air leak tester | FLS-0100 series ■■ Designed to meet the strict production line requirements where the use of specific metals is prohibited, such as in electronic component factories and battery factories.

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In battery manufacturing lines, if components containing copper are used, there is a possibility that metal powder may mix in, dissolve, ionize, and pass through the separator, causing a malfunction that connects the positive and negative electrodes. Such minute metal powders may not be detected during pre-shipment inspections, and even if they are found, they can lead to various issues, such as the need to increase inspection processes to detect them. Therefore, Fukuda has developed a copper-free (all stainless steel) air leak tester that can be safely used in the production lines of battery manufacturers and secondary battery manufacturing equipment manufacturers. For product specifications and details, please refer to the "Related Product Information" and "Related Catalogs" below.

Nov 07, 2025

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■■ Vial Leak Testing Device | MSQ-2002 series ■■ The definitive non-destructive testing alternative to "submersion testing" for pharmaceutical packaging (various vials, bottles, eye drops, cylindrical containers, etc.). Complies with vial integrity testing (JP18, USP <1207>).

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Introducing a "non-destructive testing device as an alternative to the submerged test" for pharmaceutical packaging products. "Complete vial leak testing device | MSQ-2002 series" Fully automating leak tests for various vials, bottles, eye drops, and cylindrical containers. Please check the link below for videos and catalogs.

Nov 07, 2025

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We will enhance the awareness of young employees and increase the retention rate!

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For companies struggling with the retention rate of young employees in their 2nd to 3rd year This training focuses on growth and success experiences in professional life, aiming to enhance self-efficacy. At the same time, we will work on mindset to address anxieties, dissatisfaction, and frustrations, motivating participants to apply these insights to their future lives and work. Additionally, we will help them clarify their aspirations and action plans as senior employees, fostering self-awareness and increasing motivation. For more details, please refer to the product information.

Nov 07, 2025

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  • 新たな発想が、ここで起動する。 課題解決に導くモーションシステムイベント MOTION MIRAI PARK 2025.12.11 Thu~12 Fri 東京国際フォーラム
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