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  3. HERUTU ELECTRONICS CORPORATION
  4. "Right now, you can start the mistake-proofing of work using tools." Upgraded the counting function of the mistake-proofing counter.
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  • Jun 14, 2023
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Jun 14, 2023

"Right now, you can start the mistake-proofing of work using tools." Upgraded the counting function of the mistake-proofing counter.

HERUTU ELECTRONICS CORPORATION HERUTU ELECTRONICS CORPORATION
Hertz Electronics Co., Ltd. will upgrade the software of the simple poka-yoke counter "TW-800R-SCL" and the mobile poka-yoke counter "TW-800R-MCL," which are poka-yoke receivers (poka-yoke counters) equipped with a counting function, to version 2.00. These devices are part of the "Poka-Yoke Tools," a set of IoT tools that support the prevention of operator errors (poka-yoke) in production processes where high quality is required. Since the release of the TW-800R-SCL in 2018 for customers who want to start poka-yoke with tools immediately, the need to prevent work omissions in job sites using battery tools, check pens S (marking pens), torque wrenches, and other tools has been increasing, leading to a rise in adoption in work environments year by year. To respond to requests from customers both domestically and internationally, version 2.00 will include the addition of a new mode, "Simple Count Mode" (a mode that counts up only and does not make judgments), as well as features such as counting up function, judgment function using a work timer, work number display function, and LAN output function for work performance data during "Standalone Mode."
TW-800R-SCL
TW-800R-SCL
TW-800R-MCL
TW-800R-MCL
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pokayoke_tools_tw_800r_scl:mcl_catalog_2023.pdf[1915697]

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Simple Poka-Yoke Counter TW-800R-SCL
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20231122_工具を用いる作業のモレ防止.jpg

Simple Poka-Yoke Counter TW-800R-SCL

Prevention of omissions in tool work during the production process.

The Simple Pokayoke Counter TW-800R-SCL is a simple yet highly functional receiving device with a counting feature, designed for customers who want to start implementing Pokayoke with tools immediately. With just a simple button operation, you can build a Pokayoke system (count management) with one tool (equipped with the Pokayoke transmitter "TW-800T" or "HRF-2402"). By linking it with the new product "Production Process Support Software for Pokayoke Tools POKAYOKE plus" via LAN, you can ensure work traceability. ■ June 14, 2023 - Count Function Upgrade 1. Additional Features in "Standalone Mode" - LAN output function for work performance data - Count-up function - Judgment function using a work timer - Sensor input function to enable counting...etc. 2. Addition of New Mode - Simple Count Mode: A mode that only counts up without making judgments (maximum count of 999 times).

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thumbnail_MCL.jpg

Mobile Poka-Yoke Counter TW-800R-MCL

Portable Poka-Yoke Counter: Mobile Poka-Yoke Counter TW-800R-MCL

The TW-800R-MCL is a counting function-equipped error-proof receiver that retains the features of the simple error-proof counter "TW-800R-SCL," which is used both domestically and internationally, while changing the power source from "AC adapter" to "battery-operated." It is compatible with a variety of tools used in work environments, enabling "error-proofing anywhere" in locations where personnel management is necessary. By linking it with the Windows-compatible application "POKAYOKE plus" via LAN, it is possible to significantly expand the functions of the TW-800R-MCL, including settings for counting work cycles, managing historical records of work achievements per task, and allowing an unlimited number of registered tasks. ■ June 14, 2023 Count function upgrade 1. Additional features in "Standalone Mode" - LAN output function for work achievement data - Count-up function - Judgment function using a work timer - Sensor input function to enable counting...etc. 2. Addition of new mode - Simple count mode: A mode that only counts up without making judgments (maximum count of 999 times).

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クリップ専用治具.jpg

[Pokayoke Example] Prevention of forgetting to insert clips using a hand press machine

Achieving poka-yoke for manufacturing tasks by machines (clip insertion work using a hand press) in a short period and at low cost.

We received a request from a plastic manufacturer stating, "We have a production process where we use a hand press machine to insert clips into molded plastic products, and we would like to implement a poka-yoke (error-proofing) system to prevent forgetting to insert the clips." By creating a system where the clip tool attached to the hand press machine sends a wireless signal when pressed, we have achieved management of the clip insertion process. 【Details】 - We developed a dedicated fixture that can be attached to the hand press machine by repurposing the mechanism of the Check Pen S ("main unit" + "pipe"). - We custom-manufactured a "pipe" that fits the shape of the clip tool. - We adjusted the spring of the "main unit" so that it sends a wireless signal based on the pressing force when inserting the clip with the hand press machine. *For more details, please refer to the PDF document or feel free to contact us.

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Related catalog(3)

Simple Poka-Yoke Counter TW-800R-SCL Catalog

Simple Poka-Yoke Counter TW-800R-SCL Catalog

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Mobile Poka-Yoke Counter TW-800R-MCL Catalog

Mobile Poka-Yoke Counter TW-800R-MCL Catalog

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"Poka-Yoke Tool" Comprehensive Catalog [Featuring a wealth of Poka-Yoke examples and new products!]

"Poka-Yoke Tool" Comprehensive Catalog [Featuring a wealth of Poka-Yoke examples and new products!]

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HERUTU ELECTRONICS CORPORATION
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[Cast Iron Repair] We will repair cracks that have occurred in metal equipment without applying heat.

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The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact on the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

May 08, 2026

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[Cast Iron Crack Repair] We repair cracks in metal products without applying heat.

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The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact to the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

May 08, 2026

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Aluminum prototype: Lost wax casting sand mold layered 3D printer prototype.

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● The production time for casting prototypes can be shortened! Since model production is not required, the time needed to create prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! With one molding process, different products with similar shapes or varying dimensions can be molded at the same time. This allows for the verification of multiple types in a short period.

May 08, 2026

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[To the design office] Are you struggling to explain "safety" to the client using only drawings?

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Are you struggling to explain "safety" to the client using just drawings? - The risks in blind spots are difficult to convey to the client through drawings alone. - Safety measures often become a target for cost reduction, making it hard to communicate their necessity. - There is a concern that the client might say, "It's more dangerous than I thought," after completion. Risks that are visible to design professionals are not easily understood intuitively by clients who are outside the field. This document is not just a simple explanation of sensor functions; it is a guide to visually explain "why sensors are necessary in that location." It can be used directly as explanatory material for the client. Here are three key points for utilizing this document: 1. Visualization of Risks Blind spots during vehicle departure and contact risks within the site are illustrated clearly. 2. Clarification of Selection Criteria A comparison table outlines the differences between complex sensor types such as infrared, ultrasonic, and loop coils. 3. Diagram of System Configuration It illustrates not just the sensors alone, but how they combine with components like rotating lights and control panels, providing practical assistance for electrical equipment design. Please make use of this to prevent "rework after completion" and "accident risks."

May 08, 2026

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[Free Catalog Distribution] Measures against "Near Misses" in Nursing and Care Settings. Prevent tripping and disconnection with codes! Wireless Series Bed Exit Sensors Linked to Nurse Call Systems.

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  • CATALOG

In facilities operating nurse call systems, we have made the bed exit sensor wireless, allowing it to notify in conjunction with the nurse call system. By simply connecting the mat sensor "Foldable Thin Matt-kun," the body movement call "Ugo-kun," and the wheelchair body movement call "Ayumi-chan" to the transmitter HB-RS, you can make the bed exit sensor wireless. The infrared sensor "Just Place Pole-kun" has the transmitter HB-RS built-in. This helps prevent accidents caused by falls, slips, or wandering, contributing to the efficiency of medical operations. 【Features】 ○ Wireless conversion by simply connecting existing sensors to the transmitter HB-WSK. ○ The bed exit sensor notifies wirelessly in conjunction with the nurse call system. ○ Up to 5 transmitters can be registered with a single receiver. ○ The communication distance between the transmitter and receiver is approximately 10 meters. ◎ For more details, please contact us or download the catalog.

May 08, 2026

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  • 展示会出展等の販売促進に必要な費用を助成します! 最大300万円 助成率1/2以内 市場開拓助成事業 展示会等参加費・印刷物制作費・動画制作費 など 申請受付:令和8年 5/15(金)~5/29(金)
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