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  3. 東計電算 製造システム営業部 (第一事業所)
  4. Tōkei Densan has published a case study collection on pallet management systems, presenting concrete measures for improving logistics and reducing costs.
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  • Jul 20, 2023
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Jul 20, 2023

Tōkei Densan has published a case study collection on pallet management systems, presenting concrete measures for improving logistics and reducing costs.

東計電算 東計電算 製造システム営業部 (第一事業所)
The PACSPLUS office of Tokei Densan Co., Ltd. (hereinafter referred to as Tokei Densan) has released 10 specific examples of improvements in pallet management operations. These examples serve as real cases for solving challenges and reducing costs in logistics settings. The released examples include cases that utilize the innovative automatic recognition technology "Chameleon Code." They provide detailed explanations of the application methods and effects, serving as valuable reference materials for understanding specific approaches to improving and streamlining pallet management operations. [10 examples of pallet management operations released by function] 1. Multiple item reading 2. High-angle reading 3. Multiple status management 4. Visualization of retention status 5. Document linking function during receipt and delivery 6. Lending/return function 7. Inter-location transfer function 8. High-speed reading function 9. Damage reading function 10. Long-distance reading function The materials released this time are believed to offer a new perspective for all logistics-related companies pursuing business improvement and logistics cost reduction. For more details, please refer to the related links or contact the PACSPLUS office directly.
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Palette Management System for Logistics Site Development (Logistics Containers) | PACSPLUS
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[Case Study] Pallet Management System for Lending/Returning via Smartphone

In bookkeeping management such as Excel, there is a frequent occurrence of mistakes in quantity counts by borrower, making it a challenging issue to achieve accurate quantity management.

The pallet management system "PACSPLUS" utilizes a chameleon code that allows for lending and returning via smartphone cameras. In logistics work environments, it can be easily implemented with just a smartphone app installation, and the app features a simple operation and a screen design with large text, making it user-friendly for everyone. Since everything is researched and developed in-house, we can support a smooth IT implementation project from proposal to installation and maintenance. 〈We solve the following issues!〉 - It takes too much time to confirm the number of pallets lent and returned and manage the records. - Due to total quantity management rather than individual management, the lending data does not match the return data, causing difficulties in matching the inventory. 【Case Studies of Implementing Companies】 The following case studies can be downloaded from this page. ---- Industry: Food ingredient manufacturing Company Name: Mitsui Sugar Co., Ltd. Managed Containers: Plastic pallets specifically for food distribution (Type 11, Type 14) ---- If you have any concerns regarding pallet management, please feel free to contact us. We will propose improvements to prevent pallet loss and reduce excess inventory!

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[Case Study] Pallet Management System for Inter-site Movement via Smartphone

To address both the need to transfer ownership information of pallet inventory due to changes in the business plan and the need to temporarily move or transfer inventory to a different location.

The pallet management system "PACSPLUS" adopts a chameleon code that allows for high-speed scanning of multiple items at once, making it suitable for inter-site transfers where large quantities are often moved. It is ideal for managing the lending and return of pallets and other logistics assets between business divisions during temporary busy periods. It is also implemented not only for pallet management but also for asset lending and rental management. Since everything is researched and 100% developed in-house, we can support a smooth IT implementation project from proposal to introduction and maintenance. 〈We solve the following issues!〉 - It takes too much time to record slips into the internal asset management system when lending and borrowing pallets between sites. 【Case Study of Implementing Companies】 The following case studies can be downloaded from this page. ---- Industry: Logistics Provider Company Name: Isuzu Logistics Managed Containers: Steel pallets dedicated to automotive parts, mesh pallets ---- If you have any concerns regarding pallet management, please feel free to contact us. We will propose improvements to prevent pallet loss and reduce excess inventory!

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[Case Study] Pallet Management System that Links Slips During Receipt and Payment via Smartphone

You can easily link the shipping pallets and the loaded products/items with a smartphone app. Detailed information about the invoices is compatible with data integration between systems.

The pallet management system "PACSPLUS" is a system that allows for the registration of the linkage between the barcode/QR code printed on the slip at the time of pallet rental and the chameleon code label attached to the pallet. By using the chameleon code for multiple pallets on the target slip, you can link them all at once through a single scan. Since everything is researched and 100% developed in-house, we can support a smooth IT implementation project from proposal to introduction and maintenance. 〈We solve the following issues!〉 - Unable to manage traceability because the rental pallets cannot be linked with the slip information. - While the pallets and slips are linked, each pallet is scanned individually during the linking process. 【Case Studies of Implementing Companies】 The following case studies can be downloaded from this page. ---- Industry: Agricultural business Company Name: National Agricultural Cooperative Federation (Abbreviation: Zennoh, JA Zennoh) Managed Container: Plastic pallets specifically for food distribution (Type 11)---- If you have any concerns regarding pallet management, please feel free to contact us. We will propose improvements to prevent pallet loss and reduce excess inventory!

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[Case Study] Palette Management System that Allows Management of Multiple Statuses via Smartphone

The inventory statuses that companies want to manage differ, and it is often a challenge that the inventory statuses that can be managed for standard packaged products are fixed.

The pallet management system "PACSPLUS" is a system that allows for bulk scanning and updating of multiple inventory statuses using a chameleon code. It can be utilized not only during lending and returning but also for updating the status to disposal during inventory checks, or for bulk scanning to update the status of pallets before cleaning to a pre-cleaning status. We have received many inquiries about wanting to implement this system not for pallet management purposes, but for inventory management purposes. 〈We solve the following issues!〉 - It takes too much time to manage the status updates of pallet inventory. - The current system cannot add inventory status categories, making it unable to respond to changes in the business environment or operational changes. 【Introduction of case studies from implementing companies】 The following case studies can be downloaded from this page. ---- Industry: Agricultural business Company name: Zennoh Pearl Rice Co., Ltd. Managed containers: Plastic pallets specifically for food distribution (Type 11, Type 14) ---- If you have any concerns regarding pallet management, please feel free to contact us. We will propose improvements to prevent pallet loss and reduce stagnant inventory!

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[Case Study] Visualizing the backlog situation with a BI dashboard and measures against lost backlog.

Even if there were separate inventory data for lending and returning in the ledger, we had to address the issue of analyzing lost and retained information after secondary processing in Excel.

The pallet management system "PACSPLUS" is a system that allows for loss and retention analysis of rental and return management using a BI dashboard, based on performance data managed with a Chameleon code that supports multiple batch readings. It provides specialized BI functions for pallet recovery analysis and offers a wealth of parameters for loss and retention analysis. 〈We solve the following issues!〉 - Managing the number of pallets rented and returned, but unable to perform crucial loss and retention analysis. - Performing secondary processing analysis in Excel, but facing limitations with daily data updates and the ongoing storage of past performance data in Excel. 【Case Studies of Implementing Companies】 The following case studies can be downloaded from this page. ---- Industry: Logistics Provider Company Name: Isuzu Logistics Managed Containers: Steel pallets dedicated to automotive parts, mesh pallets)---- If you have any concerns regarding pallet management, please feel free to contact us. We will propose business improvements aimed at preventing pallet loss and reducing excess inventory!

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[Case Study] Palette Management System with High-Speed Reading via Smartphone

The issue of heavy management workload in barcode and QR code management, which can only scan one point at a time, is solved by the Chameleon Code with multiple high-speed recognition.

The pallet management system "PACSPLUS" employs a chameleon code that allows for high-speed reading. It supports high-precision, high-speed scanning, enabling quick confirmation of the number of pallets, making it ideal for inventory tasks. We have received many inquiries about implementing this system not for pallet management purposes, but for inventory tasks. <We solve the following problems!> - It takes too long to confirm the number of pallets. - We have introduced a high-speed reading handheld terminal, but it can only read pallet labels by tracing them with a finger. [Case Studies of Implementing Companies] The following case studies can be downloaded from this page. ---- Industry: Food Ingredient Manufacturing Company Name: Mitsui Sugar Co., Ltd. Managed Containers: Plastic pallets specifically for food distribution (Type 11, Type 14) ---- If you have any concerns regarding pallet management, please feel free to contact us. We will propose improvements to prevent pallet loss and reduce excess inventory!

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[Case Study] Palette Management System that Allows Damage Reading with a Smartphone

Even with individual labels/codes attached to pallets that are about half damaged, the pallet labels can be read using AI scanning technology.

The pallet management system "PACSPLUS" employs AI scanning technology that can read damaged labels. By utilizing our embedded AI scanning technology, it is possible to read logistics pallet labels that are damaged or deteriorating in poor logistics environments. This also reduces the labor involved in label replacement tasks. Since everything is researched and developed in-house, we can support a smooth IT implementation project system from proposal to introduction and maintenance. 〈We solve the following problems!〉 - It takes too much time to replace labels that have been damaged during operation. - We are using durable labels, but they cannot be read if they are slightly damaged. - We do not know the specifications for labels that can be used outdoors. 【Case Studies of Implementing Companies】 The following case studies can be downloaded from this page. ---- Industry: Major automotive parts manufacturer Company Name: Certain automotive parts company Management Containers: Steel pallets dedicated to automotive parts, mesh pallets ---- If you have any concerns regarding pallet management, please feel free to contact us. We will provide proposals for business improvements aimed at preventing pallet loss and reducing excess inventory!

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[Case Study] Palette Management System Capable of High-Angle Reading with Smartphones

With the use of Chameleon Code, pallet management can be done without worrying about the scanning angle, even in narrow storage spaces, loading areas, or pallets in truck loading conditions.

The pallet management system "PACSPLUS" utilizes a chameleon code that can be read from high angles. It supports high-speed scanning even for diagonal readings, making it suitable for use in narrow and complex storage environments. Since all research and development are conducted in-house, we can provide smooth support for IT implementation projects from proposal to installation and maintenance. 〈We solve the following issues!〉 - Labels attached to pallets must be read from the front. - Although a handheld terminal capable of diagonal reading has been introduced, its effectiveness for high-angle reading is perceived to be lacking. 【Case Studies of Implementing Companies】 The following case studies can be downloaded from this page. ---- Industry: Food Ingredient Manufacturing Company Name: Mitsui Sugar Co., Ltd. Managed Containers: Plastic pallets specifically for food distribution (Type 11, Type 14) ---- If you have any concerns regarding pallet management, please feel free to contact us. We will propose improvements to prevent pallet loss and reduce excess inventory!

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[Case Study] Pallet Management System Capable of Scanning Multiple Items with a Smartphone

The challenges of managing barcodes and QR codes that can only be scanned one at a time, resulting in a heavy workload for management, are solved by the Chameleon Code, which allows for the simultaneous recognition of multiple codes.

The pallet management system "PACSPLUS" adopts a chameleon code that allows for high-speed, multiple batch reading. It enables the scanning of multiple pallets at once using a smartphone camera, leading to a reduction in labor hours. Since everything is researched in-house and developed 100% in-house, we can support a smooth IT implementation project system from proposal to introduction and maintenance. 〈We solve the following issues!〉 - Facing labor challenges with the current system that can only scan one item at a time. - Implemented a barcode/QR reading system but could not continue operations. - Developed a system in-house that can scan multiple codes, but there are instances of duplicate scans due to reading errors, resulting in mismatched quantities. 【Case Studies of Implementing Companies】 The following case studies can be downloaded from this page. -- Industry: Food ingredient manufacturing Company Name: Mitsui Sugar Co., Ltd. Managed Containers: Plastic pallets specifically for food distribution (Type 11, Type 14) -- If you have any concerns regarding pallet management, please feel free to contact us. We will propose improvements to prevent pallet loss and reduce excess inventory!

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[Case Study] Pallet Management System Capable of Long-Distance Reading with Smartphones

The labor burden issue of being unable to scan quantities without going near the pallets in manual ledger management and barcode management is resolved with Chameleon Code.

The pallet management system "PACSPLUS" is a container management system that enables lending and returning operations using Chameleon codes, which allow for high-speed and multiple batch reading. <We solve the following issues!> - It takes too much time to confirm the number of pallets. - A barcode/QR reading system was implemented, but operations could not be sustained. - Since pallet management is not a core business, it is difficult to allocate human resources for management. [We are introducing case studies of companies that have implemented our system] The following case studies can be downloaded from this page. ------------------------------------------------------ Industry: Food raw material manufacturing Company Name: Mitsui Sugar Co., Ltd. Managed Containers: Plastic pallets specifically for food distribution (Type 11, Type 14) ------------------------------------------------------ If you have any concerns regarding pallet management, please feel free to contact us. We will propose improvements to prevent pallet loss and reduce excess inventory!

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Pallet Management System | Supports individual management of logistics containers

Aiming for "zero loss"! Achieving cost optimization and visibility on-site through individual management of logistics pallets and returnable containers!

"Do you have any of these issues?" ✓ Not knowing where pallets or containers are located ✓ Increased logistics costs due to loss or over-purchasing ✓ Inability to grasp inventory, leading to discrepancies in production and shipping plans ✓ Management is labor-intensive, resulting in increased workload for staff ■ Five Features 1. Achieves high-precision, low-cost individual management without RFID Chameleon Code allows for bulk recognition of logistics pallets and containers. It can be implemented at about 1/50 the cost of RFID, making it easy for small and medium-sized enterprises to start. 2. Easy operation with a smartphone app Register loan, return, inventory, and inbound/outbound information from your smartphone. 3. Compatible with all types of logistics containers Supports various shapes and uses, including pallets, cage trolleys, bulk bags, stacking boxes, returnable boxes, containers, molds, and gas cylinders. Safe to use even in environments with mixed containers. 4. Fits industry-specific challenges Proven implementation across a wide range of industries, including food, automotive, building materials, chemicals, logistics, manufacturing, and retail. Flexibly addresses industry-specific challenges. 5. Smooth integration with core systems Can be integrated with existing ERP and production/shipping planning systems. Utilizes individual inventory information to support high-precision business execution.

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Contec Co., Ltd. has started selling the "SH-9210TSN," an industrial managed switching hub that has obtained CC-Link IE TSN recommended network wiring component certification Class B. It features dual power supply redundancy, a DC power input, eight gigabit ports, and two SFP slots. The SH-9210TSN complies with IEEE 802.3ab (1000BASE-T), IEEE 802.3u (100BASE-TX), and IEEE 802.3 (10BASE-T) standards, and is designed for use in environments where quiet operation and long lifespan are required due to its fanless design. Additionally, it achieves an operating temperature range of -10 to 65°C thanks to its excellent heat dissipation metal casing. It can be installed on a 35mm DIN rail or mounted on walls using various mounting brackets. In addition to a wide-range DC power input (12-48VDC), it supports input from two power supply lines and includes various managed functions for network management, control, and reliability enhancement.

Sep 06, 2025

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[Cast Iron Repair] We will repair cracks that have occurred in metal equipment without applying heat.

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The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact on the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

Sep 06, 2025

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"Welding repair crack repair" We will repair metal cracks without applying heat.

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The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact to the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If you require a detailed technical explanation, please contact us.

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[Cast Iron Crack] We will repair cracks in metal products without applying heat.

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The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact on the base material. Repairs can be carried out even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is kept to a minimum. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

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【Metal Crack Repair】We repair cracks in metal products without applying heat.

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The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without any thermal impact on the base material. Repairs can be conducted in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is required, please contact us.

Sep 05, 2025

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