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  1. Home
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  3. ライズワン
  4. Card manufacturing equipment 【Fully automatic collating and peeling device】
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  • Mar 22, 2024
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Mar 22, 2024

Card manufacturing equipment 【Fully automatic collating and peeling device】

ライズワン ライズワン
This is a device that automatically collates card materials, SUS plates, and films in the specified orientation and with the specified number of layers and steps, separates the SUS plates from the card materials after pressing, and then re-supplies them to the collating section after cleaning the SUS plates. To address the customer's struggles with static electricity issues that arise during the separation of SUS plates and products after the collating and pressing operations, the work has been fully automated. This ensures a stable production quantity through continuous operation and improves the tact time. ◇ Achieves full automation and labor-saving by transporting collated materials with a 6-axis robot and a SCARA robot. ◇ After separation, the film and SUS plates are cleaned and re-supplied to the collating section. ◇ The collating configuration can be arbitrarily set according to the front and back of the product, orientation, position, presence of film, thickness of the SUS plate, and changes in the order of product supply. ◇ Completion of collating and supply to the press machine in 10 steps/40 minutes. One step consists of 10 layers (with one layer made up of SUS plate, film, product, film, and SUS plate). Produces 200 products in 40 minutes. ◇ Automatic product supply from the previous process using AMR. ◇ A cover that encloses the entire device shuts out dust.
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Card manufacturing equipment related [Four-layer collator]

A four-layer collating machine that automatically supplies an over-sheet film (with tape transfer) to a core sheet set with individual leaves, aligns it, and then ultrasonically welds it.

The device dimensions are 2200x2200x1900(H)mm, and we have compactly manufactured a four-layer collator. ◇ Tact time: 30 seconds/set (for 4 sheets) ◇ Alignment specifications: Two cameras capture the reference position of the film and the alignment marks, correcting them on the XYθ axes ◇ Synchronized operation function with two scalar robots Our company offers a comprehensive service from the development and design of FA equipment to assembly adjustments, installation, and maintenance or improvement and modification proposals after delivery!

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[Printing and Card Manufacturing Equipment] Magnetic Tape Transfer Device - Compatible with PETG!

A transfer device that transfers magnetic tape onto an overfilm and cuts it to a fixed size.

Achieves stable magnetic tape transfer through the combination of independently driven hot rollers and an advanced tape guide system. The EPC control of the oversheet improves sheet running performance and maintains stable tape transfer position accuracy. Additionally, it is equipped with a tape position deviation monitoring function using a CCD camera.

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Truck berth vehicle detection

It's not too late to address the "Logistics 2024 Problem." Why not immediately reduce drivers' waiting times?

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Are you making progress on measures for the "2024 Problem"? With stricter management of drivers' working hours, reducing "waiting time" has become an urgent issue in the logistics field. To address this challenge, our company, Hotron, proposes the "Vehicle Detection Ultrasonic Sensor 'HM-UX2'," which instantly grasps the availability of loading bays. The 'HM-UX2' contributes to the resolution of waiting times by accurately understanding the availability situation, reducing unnecessary waiting and queueing, and shortening waiting times to alleviate the burden on drivers! By replacing the "eyes" of your loading bay management with this high-precision sensor, why not start addressing the "2024 Problem"? Take a look at the product features: "Can it accurately detect availability?" "Can we really use it in our company?" "I just want to know the cost, even if it's an estimate." If you have any questions or requests, please feel free to consult with us.

Aug 08, 2025

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Notice of additional compatible cameras for the Elua 7.6 series.

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The following cameras are supported in the Elua 7.6 series. Product introduction: https://aileunsys.co.jp/b01_aileun.html Compatible camera list: https://aileunsys.co.jp/aileun/compatible_camera.html Newly added: - Manufacturer: DAHUA Model number (1 model): DH-IPC-HFW2449TLN-S-PRO

Aug 08, 2025

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Notice of Summer Vacation

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Dear Valued Customers, Thank you very much for your continued support. We would like to inform you that our company will be closed for summer vacation from Wednesday, August 13, 2025, to Friday, August 15, 2025. We will resume normal operations on Monday, August 18. We appreciate your understanding and cooperation.

Aug 08, 2025

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[Limited Time] Learn how to advance "Realistic DX"! Special event "Monozukuri DX CAMP" for small and medium-sized manufacturing businesses!

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Technoa Co., Ltd. (Headquarters: Gifu City, Gifu Prefecture, Representative Director: Koji Yamazaki) will hold a limited-time summer special event, "Monozukuri DX CAMP," from Saturday, August 9, 2025, to Saturday, August 23, 2025. Small and medium-sized manufacturing companies face challenges such as a shortage of specialized personnel and a lack of know-how and information, which act as barriers to promoting DX (digital transformation). This event will provide a step-by-step approach to "realistic DX," based on the know-how accumulated by Technoa while supporting the DX transformation of small and medium-sized manufacturing companies. It will be structured as DAY.1 to DAY.5, offering an opportunity for skill development during the summer break and supporting the learning and growth of small and medium-sized manufacturers. For more details, please refer to the related link.

Aug 08, 2025

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Solve the challenges of large-scale processing! Updated solution page to achieve high quality and short delivery times.

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JOHNAN has updated a webpage summarizing the selection points to solve various challenges in large-scale processing (quality maintenance, short delivery times, costs). This article introduces the challenges faced in large-scale processing based on years of knowledge and experience, as well as the key points for choosing the optimal contractor that balances quality and short delivery times. If you are looking for a reliable contractor, please make use of our "Large-Scale Processing Solutions." ▼For more details "Large-Scale Processing Solutions to Achieve Product Quality and Short Delivery Times" https://www.johnan.com/solution/process/processing-assembly/post_8.html

Aug 08, 2025

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