A four-layer collating machine that automatically supplies an over-sheet film (with tape transfer) to a core sheet set with individual leaves, aligns it, and then ultrasonically welds it.
The device dimensions are 2200x2200x1900(H)mm, and we have compactly manufactured a four-layer collator. ◇ Tact time: 30 seconds/set (for 4 sheets) ◇ Alignment specifications: Two cameras capture the reference position of the film and the alignment marks, correcting them on the XYθ axes ◇ Synchronized operation function with two scalar robots Our company offers a comprehensive service from the development and design of FA equipment to assembly adjustments, installation, and maintenance or improvement and modification proposals after delivery!
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basic information
■ Takt time: 30 sec/set (for 4 sheets) ■ Sheet supply: Maximum capacity of 600 sheets ■ Sheets: Two types, 500x400 mm and 478x310 mm. Thickness ranges from 0.05 to 0.10 mm. ■ Collation accuracy: Within ±0.5 mm ■ Alignment specifications: Two cameras capture the reference position of the film and the alignment marks, correcting on the XYθ axes ■ Temporary welding function: Ultrasonic welding at 6 points ■ Synchronized operation function with two scalar robots
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Applications/Examples of results
The device dimensions are 2200x2200x1900(H)mm, and a compact four-layer collator has been manufactured. *The size does not include protrusions and levelers. The pass line is 700mm.
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Company information
Our company manufactures custom control devices for customers advancing automation and labor-saving in FA, including hardware and software design and production, as well as electronic circuit design, for applications such as automobiles. We also create FA equipment tailored to specific needs, including those for semiconductor manufacturing, card production, image inspection, and transport devices. To bring our customers' ideas to life, we provide a consistent service from development, design, assembly adjustment, to after-sales maintenance, and we have garnered support from a wide range of customers in the FA industry. We respond to various customer requests, such as developing equipment not available in the market, creating compact systems with carefully selected minimal functions, and modifying existing equipment. Please leave the support for your energy-saving and labor-saving initiatives to our skilled engineers, who have accumulated knowledge and experience!