[Introduction of Case Studies on Problem Solving] Current Fit → Clearance Setting Improvement of Maintenance for Automotive Component Cutting Molds

We will introduce a case that solved the customer's issue of poor maintenance of molds used for current matching production!

Our company utilizes the precision mold processing technology cultivated in the manufacturing of precision molds for semiconductors to design and manufacture molds that can maintain a certain level of accuracy even when punches and dies are replaced as consumables. For molds in fields other than semiconductors, we can also provide proposals based on the know-how gained in the semiconductor industry, so if you have any issues with molds, please feel free to contact us. This time, we would like to introduce a case where we solved a customer's problem regarding a mold with poor maintainability due to its current matching production. 【Problem】 Poor maintainability of molds produced with current matching - In molds produced with current matching for punches and dies, even if one wants to replace either the punch or the die, they must purchase both the punch and die as a set. - It sometimes requires sending the entire mold set back to the mold manufacturer for punch and die replacement, making maintenance at the customer's site difficult. 【Solution】 Improved maintainability through appropriate clearance design + precision processing technology - By providing clearance for the punch and die and finishing them with micron-level precision, it became possible to replace them at the customer's site without current matching when either the punch or die wears out.

• Mold Design
• Processing Contract

Leave the processing of micron-level work to us!

We would like to outsource because it is difficult to achieve the required precision in-house. We do not have enough manufacturing capacity for parts processing. Do you have such concerns? With our core technology in precision mold processing, we can handle the machining of precision parts specified by your company.

• Plastic Mould

On September 11, 2025, AC Tasarim, a cable blade manufacturer, and our company signed a sales agency agreement for Japan. This was also announced in the company's press release and on social media. Founded in Turkey in 2003, AC Tasarim manufactures flexible EMI cable shields (copper braid), polyester braid, meta-aramid braid (Nomex cable sleeves), flat copper braid busbars/ground braids, all AA59569-coded copper braids, and released AeroBraid in 2025, the world's lightest EMI braid. All manufactured copper braids are certified to military standards. AC Tasarim products hold key certifications including VDE/VG certification, German Federal Armed Forces certification, NATO NSN coding, AS9100 quality certification, and JOSCAR certification. Cable braids and EMI shielding products, essential for wire harnesses in the aerospace and defense industries, are becoming increasingly difficult to source as demand rises. TC Tasarim products are stocked by manufacturers and distributors to ensure quick response times.

● This is a leak testing device for small electronic components that does not use fluorinated inert liquids (PFAS-free). ● There is no longer a need for unstable visual confirmation through liquid immersion testing. It adopts a quantitative testing method that allows for stable pressure leak testing. ● It is a tabletop leak testing device specifically for gross leaks, with accuracy equal to or greater than that of liquid immersion testing. ● The detectable range is approximately 1×10⁻² Pa·m³/s to 1×10⁻⁶ Pa·m³/s (varies depending on the target product). ● It is suitable for sealed structures ranging from a few millimeters to a maximum of 80 × 70 mm. Please feel free to contact us for more information!

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without affecting the base material with heat. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.

Adopted for a project on the promotion, demonstration, and commercialization of advanced wastewater treatment facilities using the Indian national rotary fiber unit, a pilot plant with a capacity of 1000 m³/day will be constructed within a wastewater treatment facility in Bengaluru, South India. Verification will be conducted for one year starting from June 1, 2023, and will conclude on May 31, 2024. Throughout the year, all of India's stringent discharge standards will be met, and a wastewater treatment manual will be created and promoted in India.

The "HM-S6" is an embedded park sensor that detects vehicles through changes in magnetic flux and can respond to various situations from passing to stationary. It can be used for the opening and closing of the input doors at waste treatment plants, as well as for gates where vehicles pass and in outdoor parking applications. It can also be installed on rebar and steel plates. 【Features】 - Resistant to the effects of natural environments such as rain, snow, temperature changes, and geomagnetism. - Protection rating IP68 reduces the risk of water ingress. - Ten times the load capacity compared to conventional embedded park sensors (according to our comparison). - Can distinguish between vehicles even when they pass continuously, one by one. - Can be installed on rebar and steel plates. *For more details, please refer to the PDF document or feel free to contact us.